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Manual de instrucciones Graco 309524N

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Summary
  • Graco 309524N - page 1

    309524N Instr uctions High Pressure Fluid Heater VISCON HP Used f or v ariable heating of fluids. 7250 psi (50 MP a , 500 bar) Maximum W orking Pressure Important Safety Instructions Read all warnings and instr uctions in this manual. Sav e these instr uctions. See page 2 for model numbers , descr iptions, and approv als information. See page 3 for ...

  • Graco 309524N - page 2

    Models 2 309524N Models Hazar dous Location Heaters See Special Conditions fo r Saf e Use on page in W ar nings Section. Non-hazar dous Location Heaters Pa r t No. Series V A C (50/60 Hz single phase) / W atts / Amps Appro vals 245848 A 120 / 2300 / 19.2 Approv ed Exd IIB T2 482°F (250°C) Cer tificate No . ISSeP 07A TEX034X Approv ed to EN 60079- ...

  • Graco 309524N - page 3

    Contents 309524N 3 Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T ranslatio ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Manual Con ventions . . . . . . . . . . . . . . . . . . . . . . . . 3 W arning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation ...

  • Graco 309524N - page 4

    Warning 4 309524N W A RNING SKIN INJ ECTION HAZAR D High-pressure fluid from gu n, hose leaks, or ruptur ed components will pierce skin. This ma y look like just a cut, b ut it is a serious injury that can result in amputa tion. Get immediate su rgical treatment. • Do not point th e gun at an yone or at any part of the body . • Do not put yo ur ...

  • Graco 309524N - page 5

    Warning 309524N 5 EQUIPMENT MISUSE HAZARD Misuse can cause serious injury or death. • F or prof essional use only . • Use equipment only f or its intended purpose. Call y o ur Graco distributor f or inf or mation. • Read manuals , warnings, tags, and labels bef ore operating equip ment. F ollow instructions. • Chec k equipment daily . Repai ...

  • Graco 309524N - page 6

    Installation 6 309524N Installation T ypical Installation Dra wing The typical installation drawing is only a guide. Y our Graco distr ibutor can as sist in designing your system. F IG . 1: T ypical Installatio n – Heated Circulating System Key: A Bleed-type Master Air V a lv e B Air Filter C Air Regulator and Gauge D Air Line Lubr icator E Pump ...

  • Graco 309524N - page 7

    Installation 309524N 7 I Selecting T ubing Fluid loses some heat th rough the tubing or hose betwee n the heater and spr ay gun. Locate heater clo se to the spra y area to minimize heat loss throu gh plumb- ing. The chart in F IG . 2 shows a he at loss cur v e for 3 com- mon types of tubing. W ARNING Read wa r nings , pages 4-5. • Select system c ...

  • Graco 309524N - page 8

    Installation 8 309524N Mounting Heater W all Mounting Bracket 192585 (F IG . 3) 1. Use M8 bolts of appropriate length and loc kwasher (CC), not supplied, to mo unt brac ket. 2. Install two scre ws (6) and washers (5) into top 2 heater mounti ng posts (BB) until the y are about 1/8 in. (3 mm) from fully installed. 3. Lif t heater and slide two screw ...

  • Graco 309524N - page 9

    Installation 309524N 9 Car t Mounting (F IG . 5) 1. Place clamps (AA) around the car t vertical post (DD) and secure to the heat er mounting bars (ZZ) with M8 x 1.25 x 30 mm bolts (6) and loc kwasher (5). 2. Obser ve temperat ure ratin gs f o r the po wer cable to the terminal junction. Cable H07RN doe s not meet the required 221°F (105°C). An in ...

  • Graco 309524N - page 10

    Installation 10 309524N Electrical Connections Requirements For All Installations 1. The volt age supply m ust agree with the maximum heater voltage and amperage. See Models , page 2. 2. Conductors used f or supply connection must be suitab le f or at least 221°F (10 5°C). Hazar dous Locati on Installation Requirements 1. The heater connection mu ...

  • Graco 309524N - page 11

    Installation 309524N 11 W all Mounted Wiring Mount a 2-pole , explos ion-proof electric s witch (H) near the heater . See F IG . 7. The s witch must meet the electri- cal codes f or your location. Also use the cor r ect cab le and plug. Car t Mounted Wiring Connect a plug that meets the electr ical codes for y o ur location. See F IG . 8. Grounding ...

  • Graco 309524N - page 12

    Installation 12 309524N Determining Pr oper Fluid T emperature Use the low est temperature setting po ssible f or maxi- mum heater lif e. Use the char t in F IG . 9 to de termine the Under-Boil ® temperature. F IG . 9 also shows the eff ect of temperat ure on reducing viscosit y . Note that most of the viscosity reduction occurs by 130°F (55°C). ...

  • Graco 309524N - page 13

    Installation 309524N 13 The char t in F IG . 10 shows the ef f e ct of tempe rature in reducing two fluids to a spra yab le viscosity , between 20 and 34 seconds using a No . 2 Zahn cup . Note that te mperature has more of an eff ect on hig h solid fluids th an on thin en amels. That is, f or the same 10° temperatur e rise, the viscosity of the h ...

  • Graco 309524N - page 14

    Operation 14 309524N Operation Pressure Relief Pr ocedure F ollow Pressure Rel ief Pro cedure when y ou stop spra ying, and bef ore cleaning, checkin g, or ser vicing equipment. 1. Enga ge the gun s afe ty lock. 2. Sh ut off main power to the heater . 3. Circula te fluid for at least 10 minutes to cool the heated flu id and heater . 4. Shut of f al ...

  • Graco 309524N - page 15

    Operation 309524N 15 Setting Heater Contr ol (Refer to F IG . 11) 1. Set the heater control knob (33) to a trial setpoint of 4 or 5. 2. Star t the pump and circulate fluid thr ough the sys- tem at very low pressure, about 10-1 2 oz/min (0.30-0.35 liter/min). 3. After 10 minutes , read the temper ature on the ther- mometer (2). If it does not matc h ...

  • Graco 309524N - page 16

    Maintenance 16 309524N Maintenance Flushing Clogged fluid pa ssages are dif f icult to clean and reduce heating efficiency , flow rate , and pressure. Fl ush fre- quently , including whene ver system is not in use . 1. Follow Pressu re Relief Pro cedure , page 14. 2. Ensure main pow er is off and heater is cool bef ore flushing. Use a compatib le s ...

  • Graco 309524N - page 17

    Troubleshooting 309524N 17 T r oubleshooting Prob lem Cause Solution Heater will not heat. No current . Check circuit and fuses . Check continuity of pr imar y ther mo- stat (24), bac kup ther mostat (10), and thermal limit sensor (15). Check continuity of ther mosta t (10) and heater b lock (3) terminals - Page 18. Bur ned out heater b lock (3). R ...

  • Graco 309524N - page 18

    Repair 18 309524N Repair Hazardous Location Heaters: See F IG . 15 & 17 Non-hazar dous Location Heater s: See F IG . 16 & 18 Primary Thermostat & Probe 1. Follow Pressu re Relief Pro cedure , page 14. 2. Re mov e housing cover (18). 3. Hazardous Location Heater only: Loosen nut (27). Non-hazardo us Location He ater only: Loosen screws ( ...

  • Graco 309524N - page 19

    Repair 309524N 19 F IG . 15: Thermostat Re pair – Hazardous Location Heaters 6 Apply thermal lubr icant T orque to 89 in-lb (10 N•m) T orque nuts (62) to 10-12 in-lb (1.1-1.3 N•m) 1 2 3 5 2 16 19 15 HH 16 10 1 EE 1 3A GG 18 24 27 35 FF 1 26 28 TI12335C 25 REF. 19 3A 15 HH 3B REF. 10 9A 9B GND L1 L2 Wiring Diagram TI12339 20 48 50 51 55 53 52 ...

  • Graco 309524N - page 20

    Repair 20 309524N Thermal Limit Sensor 1. Follow Pressu re Relief Pro cedure , page 14. 2. Re mov e housing cover (18). 3. Remove nut (FF) and nut (3B) holding the le ads of the thermal limit sensor (15) an d remove the sensor . See F IG . 15 or 16, page 19. 4. Apply thin film of thermal lubricant (par t no . 110009) to the thermal limit sensor (15 ...

  • Graco 309524N - page 21

    Repair 309524N 21 F IG . 17: Contr ol Repair – Hazardous Location Heaters T orque to 89 in-lb (10 N •m) Electrical Housing Junction Bo x Apply sealant T orque nuts (62) to 10-12 in-lb (1.1-1.3 N•m) 1 2 3 4 5 1 TI2334E 6 5 18 24 29 6 5 9A 1 2 3 4 10 15 REF. 3A REF. 3 3A 3B 3 5 6 1 4 1B 1A 4 JJ 30 33 12 62 63 63 62 5 F IG . 18: Contr ol Repair ...

  • Graco 309524N - page 22

    Parts 22 309524N Pa r t s Hazar dous Location Heaters ti2334E 6 5 18 24 27 25 35 26 28 29 30 33 12 16 19 15 16 10 6 5 REF. 1 1 9 2 3 7 8 5 6 32 14, 43 14, 36 4 3 T orque to 89 in-lb (10 N•m) Apply sealant Apply thermal lubr icant T orque nuts (62) to 10-12 in-lb (1.1-1.3 N•m) 1 2 3 4 1 2 31 31 8 7 1 2 2 1 5 6 1 47 20 48 50 51 52 53 54 55 56 58 ...

  • Graco 309524N - page 23

    Parts 309524N 23 Hazar dous Location Heaters ▲ Replacement Danger and W ar ning labels, tags and cards are av ailable at no cost. Pa r t N o . S e r i e s Ref. No. 3 Heater Bloc k P ar t No. V olts / W atts 245848 A 246616 120 / 2300 245862 A 246617 200 / 4000 245863 A 246618 240 / 4000 245864 A 246619 480 / 4000 246254 A 246620 380 / 4000 Ref. N ...

  • Graco 309524N - page 24

    Parts 24 309524N Non-Hazar dous Location Heaters 12 24 52 15 10 9 5 18 47 26 28 27 35 25 29 30 33 32 2 3 31 5 6 8 16 19 16 14, 36 14, 43 T orque to 89 in-lb (10 N•m) Apply sealant Apply thermal lubr icant T orque nuts (62) to 10-12 in-lb (1.1-1.3 N•m) 1 2 3 4 3 1 2 2 1 31 20 48 50 51 54 53 25 1 47 4 7 56 TI2336E 58 62 62 63 63 4 ...

  • Graco 309524N - page 25

    Parts 309524N 25 Non-Hazar dous Location Heaters ▲ Replacement Danger and W ar ning labels, tags and cards are av ailable at no cost. Pa r t N o . S e r i e s Ref. No. 3 Heater Bloc k P ar t No. V olts / W atts 245867 A 246616 120 / 2300 245868 A 246617 200 / 4000 245869 A 246618 240 / 4000 245870 A 246619 480 / 4000 246276 A 246620 380 / 4000 Re ...

  • Graco 309524N - page 26

    Accessories 26 309524N Accessories Heater Con version Kit 246302: Includes two fit tings to make VISCON HP por ts match VISCON 2 Mounting Bracket 192585: Eur opean v ersion (see below) Measurements – inc hes (mm) 183982: USA v ersion Car t Brac ket Order 2 each of the f ollowing: 183484: Cl amp 183485: Mou nting bar P ower Cor d Set* 110160: 600 ...

  • Graco 309524N - page 27

    Accessories 309524N 27 Cable Clamp Ki t 246303 Installation 1. Slide cable clamp (3) ont o cable (2). 2. Place washer (F) on fitt ing (E). 3. Push conical-shap ed packing (D) into fitt ing (E). 4. Place washer (C) on retaining nut ( B). 5. Screw retaining n ut (B) into fitting (E). Tighten wit h no more than 2 in. (50 mm) stripped b lack and b lue ...

  • Graco 309524N - page 28

    Technica l Data 28 309524N T ec hnical Data The heater can be used in the f ollowing en vironmental conditions: indoor use , 99% maximum rela tiv e humidity , pollu- tion degr ee 2, installation cate gor y II, maximum ambient temp erature 135° F (57° C). * Main supply fluctuation no t to e xcee d 10%. ** The heater has a surface temperature code ...

  • Graco 309524N - page 29

    Dimensions 309524N 29 Dimensions Measurements – inch es (mm) L K G H J 1/2 npt(m) Fluid Inlet 1/2 npt(f) Fluid Outlet 3/4 npt(f) Electrical Conduit P or t GH J K L 9.375 (238) 8.46 (215) 6.5 (165) 18 (457) 6.375 (162) ...

  • Graco 309524N - page 30

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. This manual contains English. MM 309524 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 14 ...

Fabricante Graco Categoría Marine Heating System

Los documentos del dispositivo Graco 309524N que obtenemos del fabricante se pueden dividir en varios grupos. Entre ellos están::
- dibujos técnicos Graco
- manuales de instrucciones 309524N
- hojas de producto Graco
- folletos informativos
- o etiquetas energéticas Graco 309524N
Todos son importantes, pero lo más importante desde el punto de vista del usuario de un dispositivo lo encontraremos en el manual de instrucciones Graco 309524N.

Un conjunto de documentos determinado como manual de instrucciones se divide también en tipos más detallados, tales como: instrucciones de montaje Graco 309524N, instrucciones de servicio, instrucciones cortas o instrucciones de usuario Graco 309524N. Dependiendo de la situación debes buscar el documento que necesitas. En nuestra página puedes consultar el manual de instrucciones más popular del producto Graco 309524N.

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El manual de instrucciones del dispositivo Graco 309524N, ¿cómo debería ser?
El manual de instrucciones, también determinado como el manual de usuario o simplemente instrucciones, es un documento técnico que tiene como objetivo ayudar a los usuarios a utilizar Graco 309524N. Las instrucciones normalmente las realiza un escritor técnico pero en un lenguaje comprensible para todos los usuarios de Graco 309524N.

El manual de instrucciones completo de Graco debe contener unos elementos básicos. Una parte de ellos es menos importante, como por ejemplo: la portada / la página principal o las páginas de autor. Sin embargo, lo demás debe facilitarnos la información más importante desde el punto de vista del usuario.

1. Introducción y pistas sobre cómo orientarse con el manual Graco 309524N - Al principio de cada manual se deben encontrar las indicaciones acerca de la manera de usar un manual de instrucciones. Debe contener información sobre dónde encontrar el índice Graco 309524N, preguntas frecuentes o problemas más comunes – son los apartados más buscados por los usuarios de cada manual de instrucciones.
2. Índice - listados de todos los consejos acerca de Graco 309524N que encontraremos en el documento
3. Consejos de uso de las funciones básicas del dispositivo Graco 309524N - que deben facilitarnos los primeros pasos durante el uso de Graco 309524N
4. Troubleshooting - una secuencia sistematizada de acciones que nos ayudará a diagnosticar los problemas más importantes con Graco 309524N
5. FAQ - las preguntas frecuentes
6. Datos de contacto Información acerca de cómo encontrar los datos de contacto del fabricante / servicio de Graco 309524N en cada país si no somos capaces de solucionar el problema por nuestra cuenta.

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