Manual Graco 1030

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  • Graco 1030 - page 1

    ti3005b Repair GRACO INC. P .O. BOX 1441 MINNE APOLIS, MN 55440 - 1441 Copyright 2002, Graco Inc . is registered to I. S. EN IS O 9001 0.9 to 3 .0 gp m (3.4 to 1 1.4 l pm ) Flow R a te 750 psi (5. 1 MPa, 51 bar ) Maximum W orking Pres sure 500 psi (3. 4 MPa, 34 bar ) Recommended Max imum Work ing Pressur e Model 2341 13, Ser ies A T exSpr ay 1030 F ...

  • Graco 1030 - page 2

    2 309662 Specifi cations Th is equ ipmen t is n ot in tend ed for u se wit h flammab le or co mbust ibl e materials u sed in pl aces such as ca binet s hops or other “ fac tory” or fix ed loca tions. If you intend to use this e quipme nt in this ty pe of applic at ion, you must com ply with N FP A 33 and OSHA r equir eme nts for the us e of fla ...

  • Graco 1030 - page 3

    309662 3 The f ollowing are gener al W arnings r elated t o t he saf e setup, use, maint enance and repair of t his equipment . Additi onal, m ore spec ific warnings may be found t hroughout the t ext of t his manual wher e applicable. W ARNING FIRE AND EXPL OSION HAZ ARD Flam mable f umes, such as solvent and paint f umes, in work ar ea can ignit ...

  • Graco 1030 - page 4

    4 309662 W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZ ARD Misus e can caus e death or serious injur y . D Read all inst ruct ion manuals , t ags, and labels bef ore operat ing t he equipment . D Use equipment only f or its int ended purpose. Call your Gr aco dist ribut or for inf orm ation. D Do no t exceed the maximu m working p ressure o r temperat ...

  • Graco 1030 - page 5

    309662 5 Component Description Flow and Air Contr ol Fig. 1. T he flow contr ol (A) has a shut off and pressure relief f eat ure t o sof t s tar t eac h tim e the gun is trig- gered, inst ead of a blast of unatomized mat erial. T he flow c ontr ol has t hree modes : D LO W/ ME D/HI G H: T riggering t he gun sends an air signal t o the f low cont ro ...

  • Graco 1030 - page 6

    6 309662 Component Description Compr essor Requirements NOT E: T his spray er requires an ext ernal air com pres - sor . C A UTION Inst all an air filt er on exter nal air compres sor t o reduce contam ination t o s pray syst em. Air c ompres sor r ange: 10 s cf m t o 35 scf m, 30 to 140 psi (0. 2 - - 0. 97 MPa, 2 to 9. 7 bar) Mater ial Air R equir ...

  • Graco 1030 - page 7

    309662 7 T roubleshooting T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING Check ev eryt hing in char t bef ore dis assem bling spray er . PROBLEM CAUSE SOLUTION Engine does not st art Engine swit ch not ON T urn engine swit ch O N O u to fg a s Fill gas t ank Spa ...

  • Graco 1030 - page 8

    8 309662 T roubleshoot ing (Cont inued) PROBLEM CAUSE SOLUTION Engine operat es, but d i s p l a c e m e n t p u m p d o e s n o t Connect ing rod worn or damaged Replace connec ting r od. S ee page 14. d i sp l acement pum p d oes not ( Continued ) Drive hous ing worn or dam aged Replace driv e housing. See page 15. ( C o n t i n u e d ) Pinion as ...

  • Graco 1030 - page 9

    309662 9 T roubleshoot ing (Cont inued) PROBLEM CAUSE SOLUTION Displacem ent pum p output l o w o n d o w n s t r o k e o r b o t h Siphon hose s tr ainer is c logged Clean str ainer l ow on d ownstr o k eo r b ot h strokes Piston pac kings worn or damaged Replace pac kings. See page 12. Mat erial leaks into wet -cup Int ake valv e ball (216) not s ...

  • Graco 1030 - page 10

    10 309662 Displacement Pump Repair Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F ig. 4. F lush spr ayer . Rem ove suc tion hos e elbow (150a), pump out let hos e (A) and drain hose (64) . TI3021B Fig. 4 27 63 22 3 150a A 64 85 159 158 MOV ING P ART ...

  • Graco 1030 - page 11

    309662 1 1 Displacement Pump Repair Installation 1. F ig. 4. Sc rew ass embled dump v alve manif old (85) and air cy linder (22) into pump ( 3). 2. F ig. 5. Pull pis ton r od (201) out of pum p (3) 2 t o 3 inch es (50 to 75 mm). W ARNING MOV ING P ARTS HAZ ARD If pin wor ks loose, par ts c ould break off due to force of pumping act ion. Part s coul ...

  • Graco 1030 - page 12

    12 309662 Pump Repair T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING Disassemble P ump 1. S ee Disp l acement P ump Rep air on page 10 t o remov e pump. 2. Us e a hammer on tabs of lug nut ( 214) t o loosen foot valve hous ing. 3. F ig. 7. Disas semble pump, but ...

  • Graco 1030 - page 13

    309662 13 Pump Repair TI3015A Fig. 7 205* 205* 221 217 214 216* 215 219* 207* 208* 206 *209 *21 1 *210 *218 212 220* 202 *226 *203 *204 225* 201 3 5 10 7 8 227 2 1 2 Greas e ins ide of thr oat before ins talling pack ings 3 1 Lips of v-pac k ings in throat mu st face d own Greas e ins ide of pac k ings after installing 3 2 5 6 Lips of v-pac k ings ...

  • Graco 1030 - page 14

    14 309662 Bearing Housing & Connecting Rod Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F i g . 8 . Per for m steps 1 - - 8 of Disp lacemen t Pu mp , Removal , page 10 . 2. Rem ove four s crews ( 40) and front c over ( 21). 3. Rem ove f our sc r ...

  • Graco 1030 - page 15

    309662 15 Drive Housing TI3023A T orque t o 25 ft - - lb (34 N.m) Fig. 9 1 19 39 8 8g 8h 91 36 58 40 150a 64 1 A Apply remaining greas e to thes e areas 2 2 59 84 92 84 36 93 56 21 T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F ig. 9. Disc onnect siphon hos ...

  • Graco 1030 - page 16

    16 309662 Pinion Assembly/Rot or/Field/Shaft/Clutch Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING If pinion assembly (58) is not rem oved f rom c lutc h housing (88), do 1. through 4. Ot herwis e, st art at 5. 1. Rem ove driv e housing (8) ; page 15. 2. ...

  • Graco 1030 - page 17

    309662 17 Pinion Assembly/Rot or/Field/Shaft/Clutch Insta llation 1. F ig. 14. Lay t wo st ack s of two dimes on smoot h bench sur fac e. 2. Lay armat ure (89) on two st ack s of dimes. 3. P ress center of clut ch down on benc h surf ace. Fig. 14 4a 8705A 0.12 ± .01 in. (3.0 ± .25 mm) 4. I nst all arm atur e (89) on engine dr ive shaf t . 5. I ns ...

  • Graco 1030 - page 18

    18 309662 Clutch Housing Removal 1. F ig. 16. Remov e four capscr ews (42) and lock- washers (29) which hold c lutc h housing (88) to engine. 2. Rem ove scr ew (101) fr om under mount ing plate (D) . 3. Rem ove engine key (90). 4. P ull off clut ch hous ing (88). Insta llation 1. F ig. 16. Pus h on clut ch housing ( 88). 2. I nst all four c apscr e ...

  • Graco 1030 - page 19

    309662 19 Engine Removal 1. Rem ove Pi n io n Assembl y/ Rot or/ F iel d /P in i on / Clu tch , Clamp and Clutc h Hous ing ,a si n - st ruct ed on pages 16, 17, and 18. 2. F ig. 17. Disc onnect all necessar y wiring. 3. F ig. 18. Remov e two loc knut s (18) and scr ews (17) f rom base of engine. 4. Lif t engine caref ully and place on wor k bench. ...

  • Graco 1030 - page 20

    20 309662 Parts - Sprayer DET AIL A A ti4365c 16 33 95 43 94 Ref 8h 91 92 122 104 35 34 11 7 51 24 32 2 87 89 90 84 2 99 43 88 21 19 56 40 80 3, page 20 64 11 8 130 102 17 14 128 83, page 23 52 1 11 9 26 73 39 Page 22 11 2 123 43 86 43 105 27 93 36 62 37 38 8, page 21 75 36 59 58, page 21 24 25 29, 42 101 18 Ref 8g 1 1 TI4365a BOTTOM VIEW 60 81 61 ...

  • Graco 1030 - page 21

    309662 21 Parts - Sprayer Ref N o. Part N o. Descri ptio n Qt y Ref N o. Par t No. Descri ptio n Qt y 1 187604 SLEEVE, c art 2 2 108803 SCREW, hex, s oc ket head 6 3 235706 PUMP , tex t ur e, 3 gpm 1 4 157705 UNI ON, s wi v el 1 6 1 16354 BUSHING, st r ain r el ief 1 7 15B560 SP ACER, bolt 1 8 287128 KIT , repai r , dri v e housi ng 1 9 234234 KIT ...

  • Graco 1030 - page 22

    22 309662 Parts - Flow Control See page 21 for part s desc ript ion and page 20 for location on s prayer. 1 76 12 144 28 163 146 53 44 124 55 70 46 69 66 50 7 54 4 145 138 6 49 9 120 167 157 154 155 151 148 172 168 169 170 171 ti4366b 174 162 173 138 Kit 248327 C 160 Ref No. Par t No. Descript ion Qty 138† 1 12774 SCREW , mach 9 157† 1 15492 SC ...

  • Graco 1030 - page 23

    309662 23 Parts - Dump Manifold See page 21 for part s desc ript ion and page 20 for location on s prayer. 23 n 22 n 68 n 30 79 n 47 n 63a 45 n 41 n 82 n 96 n 85 n 31 1 Prim e V alve Repair Kit 234231 Ins tallat ion 1. Replac e all part s shown f or ( 47). 2. A pply blue Lock T ite t o thr eads of scr ew (68). 3. Detail A . Hold pist on ass embly o ...

  • Graco 1030 - page 24

    24 309662 Parts - Displacement Pump Mo del 235166, S eries A Incl udes item s 201227 Ref No. Par t No. Descript ion Qty 201 188437 P IS TON RO D 1 202 187068 P A CKI NG NUT 1 203 188560* V -P ACK ING , poly 2 204 187939* GLAND, male 1 205 188557* O-RI NG 2 206 187934 P IS TON HO USI NG 1 207 188559* O-RI NG, f luoroelas tom er 1 208 188434* NUT 1 2 ...

  • Graco 1030 - page 25

    309662 25 Parts - Pi ni o n and Dri ve Housi ng Rep ai r Kits Ref No. 58 and 8 Pinion Hous ing Repa ir K it Re f N o. 8: D rive Housing R epa ir K it Ref No. Par t No. Descript ion Qty Ref No. Par t No. Descript ion Qty 58 245399 KIT , r epair , pinion housing 1 58b 105489 PIN 2 58d* 241 1 14 PINION SHAFT 1 58e 1 12770 RET AI NING RI NG, lar ge 1 * ...

  • Graco 1030 - page 26

    26 309662 Accessories USE ONL Y GENUINE GRACO P AR TS AND A CC ESSORIES Air An d Materi al Ho se Kit 235737 Max. Working Pressu re Fluid: 750 psi (5. 18 MP a, 51. 7 bar) Air: 300 psi (2. 07 MP a, 20. 7 bar) 50 ft (15. 2 m) hos es t o supplement 50 ft (15. 2 m) hos e kit supplied with s prayer. Use up to t hree m ore hose kit s. DO NO T use this kit ...

  • Graco 1030 - page 27

    309662 27 T echnical Data Honda GX160 E ngine Power Rat ing @ 3600 rpm ANSI 5.5 Hor sepower ......................... DIN 6270/ DIN 6271 NA 2.9 Kw - - 4. 0 Ps ........................... NB 3.6 Kw - - 4. 9 Ps ........................... Maxim um Working P ress ure 1000 psi .............. (7. 0 MPa, 70 bar) Cycles /gallon (lit er) 42 (1 1) ......... ...

  • Graco 1030 - page 28

    28 309662 Graco W arranty and Disclaimers Graco w arr ants al l equi pment r eferenced i n thi s document whi ch i s manufact ured by Graco and beari ng its name to be free f rom defect s in mat erial and workmanshi p on the date of sale t o t he original purchaser f or use. Wi th the exception of any special , extended, or l imi ted warr anty publ ...

Manufacturer Graco Category Paint Sprayer

Documents that we receive from a manufacturer of a Graco 1030 can be divided into several groups. They are, among others:
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- 1030 manuals
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- or energy labels Graco 1030
All of them are important, but the most important information from the point of view of use of the device are in the user manual Graco 1030.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Graco 1030, service manual, brief instructions and user manuals Graco 1030. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Graco 1030.

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A complete manual for the device Graco 1030, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Graco 1030 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Graco 1030.

A complete Graco manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Graco 1030 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Graco 1030, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Graco 1030, that we can find in the current document
3. Tips how to use the basic functions of the device Graco 1030 - which should help us in our first steps of using Graco 1030
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Graco 1030
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Graco 1030 in a specific country, if it was not possible to solve the problem on our own.

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