Manual Xantrex Technology HI400

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  • Xantrex Technology HI400 - page 1

    HI40 0 Owner’s Guide ...

  • Xantrex Technology HI400 - page 2

    Abou t X ant rex Xantrex T echnology d evelops, manuf actures, an d markets advanced power electronic produ cts. The company’ s products convert raw electrical power from any source into high-quality power required by electronic and electrical equipment . Trademark Xantrex is a reg istered trademark o f Xantrex T echnology Inc. Other trademarks , ...

  • Xantrex Technology HI400 - page 3

    i Important safety information Gene ral pr eca utio n s - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v Expl osi ve gas preca uti ons - - - - - - - - - - - - - - - - - - - - - - - - - - - vi Preca uti o ns wh en wo rki ng wi th bat te ries - - - - - - - - - - - - - - - - - vii Preca uti o ns fo r usin g rec har gea bl e ap p lian ...

  • Xantrex Technology HI400 - page 4

    Contents ii Conn e ctin g the AC in put co rd - - - - - - - - - - - - - - - - - - - - - - - 22 Chec ks pri or t o initi al p ower -up - - - - - - - - - - - - - - - - - - - - - 23 Starti ng up an d testing your i nstalla tion - - - - - - - - - - - - - - - - 23 3O p e r a t i o n Oper ation fea ture s - - - - - - - - - - - - - - - - - - - - - - - - - ...

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    Contents iii Estim a tin g batt ery requi reme nts - - - - - - - - - - - - - - - - - - - - - - - 40 Batte ry s iz ing exam ple - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41 Batte ry s iz ing work shee t - - - - - - - - - - - - - - - - - - - - - - - - - - 4 2 Usin g mul tip le batt erie s - - - - - - - - - - - - - - - - - - - - - - - - ...

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    iv ...

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    v Important safety information General prec auti ons 1. Before i nstalli ng and u sing the i nverter , read all appropri ate sect ions of t his gu ide and any cauti onary markings on the inve rter and batte ries. 2. Do not o perate the i nverter if it has receive d a sharp blow , been drop ped, or otherwise damaged. If t he unit i s damaged, see ? ...

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    Explosi ve gas pr ecautions vi Explosive gas precautions 1. Batteri es gen erate exp losiv e gases dur ing normal operati on. Be su re you f ollow all re levan t instru ction s exactl y befor e instal ling or us ing you r invert er . 2. This equi pment conta ins co mponents whic h tend to produce a rcs or sp arks. T o preve nt fire or explosi on, d ...

  • Xantrex Technology HI400 - page 9

    Precautions when w orking with batteries vii Precau tions wh en wo rking with b atterie s 1. Follow al l ins tructio ns publish ed by th e batt ery manufact urer and t he manufa cturer o f the equi pment in which the battery is ins talled. 2. Make sure t he area a round the b attery i s well ven tilated . 3. Never s moke or a llow a spar k or fla m ...

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    Precautions for using rechargea ble appli ances viii Prec au tions fo r u sing re cha r g ea ble appliances Most r echar geable ba ttery-o perat ed equipment uses a separat e char ger or trans former tha t is plug ged into an AC recept acle and pr oduces a low volt age char gin g out. Some cha rger s for re char geable batteri es can be d amaged if ...

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    1 Intr oduction Chapter 1 “Introduction” describes the main operating features of the HI400 I nverter . ...

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    Introduction 2 Introduction The HI400 I nverter i s a modi fied sin e wave (MSW) inve rter providi ng power for a variet y of AC loads , such a s TVs, VCRs, laptop s, camcorder s and othe r small AC de vices. They are CSA cer tified for use i n recr eational vehic les. The HI4 00 is avai lable in two ver sions: • “HI400 with hardwi re” is de ...

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    Introduction 3 This recep tacle has a “gro und fault cir cui t int er rupte r” to reduce s hock haz ards on lo ads con nected to both th e recept acle and ha rdwire outputs. • Ign itio n lo ckou t Igniti on lockout preven ts the i nverter f rom oper ating while th e engin e is running. It al lows the us er to t urn the invert er on an d off r ...

  • Xantrex Technology HI400 - page 14

    HI400 feature s 4 HI400 features Figure 1 bel ow , and Figure 2 oppos ite, show t he front a nd back pane ls of the HI400. T able 1 and T able 2 li st th e respect ive pa nel part s. Figure 1 Front Panel - “Hardwire with GFCI” version. T able 1 Front p anel features Fe a t u r e D e s c r i p t i o n ➀ Fan vent s ➁ Output circuit prot ector ...

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    HI400 fe atures 5 Figure 2 Ba ck p anel p T able 2 Back panel featu res Fe a t u r e D e s c r i p t i o n ➀ Air vents ➁ Cable clamp ➂ Chassi s grou nd ing lug ➃ AC hardwiring compartment (with cov er on) ➄ DC input terminals ➅ AC input co rd ➀ ➁ ➂ ➃ ➄ ➅ ...

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    Materia ls list 6 Materials list Y our HI400 inv erter pac kage incl udes the i tems l isted bel ow: ❐ Invert er wit h hardwire (80 -0401-1 2) or Invert er with har dwire and GFCI outl et (80-040 0-12) ❐ Owner ’ s Guide ...

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    7 Installation Chapter 2 “Installation” provides complete information for installing the HI400 Inverter . Specif ically , this secti on describes: • safety instructions and installation codes that must be observed during installation. • installation tools and materials. • appropriate locations and environments for mounting the inverter . ...

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    Preparing for installation 8 Preparing for installati on Prior t o begin ning you r instal lati on, revie w the “I mportant Safet y In stru c ti o ns” on page v , and read t he entir e “Insta llation ” sect ion so you c an plan your inst allati on from beginni ng to end. Installation codes Applicab le ins tallat ion codes v ary dep ending o ...

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    Preparing for installation 9 Installation t ools and m aterials Y ou will need the fo llowing t ools an d materi als to i nstall the invert er: ❐ #2 Phill ips scre wdriver ❐ W ir e strippe r ❐ 4 mount ing screws or bolts a nd appr opriate tools ❐ 3/8” wide slot scr ewdriver for DC in put and cha ssis ground te rminal s ❐ 3-conduc tor (2 ...

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    Preparing for installation 10 Installation feature s Figure 3 and T able 3 below , list the install ation fe atures of your HI400 inver ter . Figure 3 Installation feat ures: b ack vie w T able 3 Install ation feat ures: b ack view Fe a t u r e D e s c r i p t i o n ➀ DC input terminals ➁ Cable clamp ➂ Chassi s grou nd ing lug ➃ AC Hardwire ...

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    Installing the HI400 11 Installing the HI400 Overview This sec tion provi des de tailed i nstalla tion inf ormati on. The overall procedur e is divi ded int o nine main steps : Designing your installation This sec tion provi des i nformatio n about AC wires, DC cables, AC discon nects and o ver prote ction devi ces, GFCIs, and batt eries whi ch you ...

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    Installing the HI400 12 AC disconne cts and ove r-curre nt pro tecti on devic es T o meet electr ical code require ments, yo u must provi de the invert er wit h over -curre nt prot ection ( such as a circui t breaker or fuse) and a di sconnect device as follow s: AC Input: The circ uit br eaker or f use us ed to prot ect the HI400 inver te r must b ...

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    Installing the HI400 13 AC output ne ut ra l bonding The neutr al con ductor of the inver ter ’ s AC out put circ uit is auto maticall y connec ted (“bond ed”) t o the safe ty gro und whenever t he inver ter is runni ng and AC uti lity shor epower is not p resent. When AC shor epower is presen t, this connecti on is automaticall y lifte d, as ...

  • Xantrex Technology HI400 - page 24

    Installing the HI400 14 DC cabling This inc ludes t he DC cables betwee n the batt ery , the DC disconne ct and over -current protect ion de vice, and t he invert er . For copper cable rated 60 ° C, 75 °C, or 90 ° C, the minimum size ca ble allo wed in NEC, CEC, or R V instal lations is No. 8 A WG (assuming a 40 Adc fuse or breaker is use d). Ba ...

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    Installing the HI400 15 Choosing a loc ation The inver ter shoul d only be i nstalle d in locat ions tha t meet the fol lowing req uiremen ts: T able 4 T ested GFCI models Manufacturer Model number Leviton 6599 Pass & S eymour 1591 Hubbell GF 5252 GY A WARNIN G: Risk o f fir e or ex plos ion This equipment con tains components that tend to prod ...

  • Xantrex Technology HI400 - page 26

    Installing the HI400 16 Mounting your inverter The HI400 inv erter must be mount ed f la t (f or exampl e, o n or under a h orizon tal surf ace) i n order t o comply with sa fety agency r equirement s. T o mount your HI400 inve rter: 1. T urn the On/Of f swit ch on the i nver ter to the of f po siti on. 2. Fas ten t he invert er to the mounting sur ...

  • Xantrex Technology HI400 - page 27

    Installing the HI400 17 Permanently connecting (hardwiring) the A C output T o ha rdwi re the A C out p ut co nn e ctio ns : 1. Remove the AC h ardwire co mpartment cover . Three wires are lo cat ed ins ide the wi rin g c omp artm ent a s follo ws: • Bl ack – the AC ou tput lin e conductor • Whi te – th e AC output ne utral co nductor • R ...

  • Xantrex Technology HI400 - page 28

    Installing the HI400 18 5. Conn ect the black and white (li ne and neutral ) wires from the A C cab le to th e bl ack an d w h ite w i res loca ted in the HI400 hard wire comp artment. Be sure to co nnect bla ck to black an d white to white. Chec k to make sure the wir es are makin g a good c onnect ion, and secure t he twis t-on wire conn ectors w ...

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    Installing the HI400 19 2. Rout e the lockout si gnal wire throu gh the cabl e clamp and in to t he har dwir e co m par tm en t. 3. S trip approximat ely ½ inch off the i nsulatio n of the re d igniti on lockout wire an d the lockout sig nal wire (if using the twis t-on wi re connec tors p rovided). If you a re providi ng your own co nnector s, fo ...

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    Installing the HI400 20 Follow th e proce dures giv en belo w to conne ct the ba ttery to the DC inpu t termina ls. The c ables sho uld be as s hort a s possibl e and l arge enough to handle t he req uired cur rent, in accorda nce with the elect rical c odes or regu lations a pplicabl e to your i nstall ation. As not ed abov e, the rec ommended cab ...

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    Installing the HI400 21 7. In sert the other end of the neg ative (–) cable i nto the negativ e (–) ter minal on the HI400 a nd tighte n the termina l screw . Ensure all str ands of wir e are ins ide the connecto r (no stray str ands). The te rminal ma nufactur er ’ s recomme nded tight ening to rque is 21 inch-pou nds. 8. Att ach t he positi ...

  • Xantrex Technology HI400 - page 32

    Installing the HI400 22 In an R V or vehicle ins tallat ion, this will usual ly be the vehicle chassis or a dedic ated DC groun d bus. Connecting the AC input cord T o connect the AC i nput cord: ➢ Plug the A C in put co rd ( loc ated at th e bac k of the invert er) into a properl y groun ded 120 V ac, 15 A recept acle conne cted to an exter nal ...

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    Installing the HI400 23 Checks prior to init ial power-up Before powe ring up your in verter , ensure these condit ions are met: ❐ On/Of f power swi tch is i n the of f po sition. ❐ Positi ve (+) batte ry cab le is conn ected to the positi ve (+) battery termin al. ❐ Negative (–) ba ttery ca ble is connecte d to th e negativ e (–) b atter ...

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    24 ...

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    25 Operation Chapter 3 “Operation” explains how to operate the HI400 Inverter . ...

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    Oper ation fe atures 26 Operation features Inverter on and off The On/O ff p ower switch on the f ront pane l turns t he HI400 invert er on or of f : • In the On po sition, t he gre en invert er On LED indicat or illumin ates and t he unit be gins i nverting if AC shorepowe r is n ot pr es ent . The HI4 00 is now oper ation al and you ca n apply ...

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    Oper ation f eat ure s 27 Monthly t esting Once a month , with ei ther AC sho repower or inverter power present , press the test button on the GFCI receptac le. The reset b utton should p op out. P ush it to reset the GFCI, and continu e normal ope ration. Thi s should b e comple ted on a monthly ba sis. If the reset but ton doe s not pop ou t, the ...

  • Xantrex Technology HI400 - page 38

    Inver ter lo ad s 28 Inverter lo ads The HI400 wi ll operat e most AC loads wi thin its power rating (40 0 watts/3 .3 amps). T ypical loads that can be used on the HI400 are as follows : •L a p t o p s •S m a l l T V s • Handhel d computi ng device s • VCRs • Camcorde rs • Other light dut y AC devices Operating seve ra l loads at onc e ...

  • Xantrex Technology HI400 - page 39

    Inverter load s 29 • Some char gers for batte ry packs us ed in po wer hand tools. Th ese af fec ted char gers d ispla y a warning label stati ng that dan gerous voltages are prese nt at the batt ery term inal s. If you ar e unsure a bout po wering any l oad with t he HI400, contact the ap pliance ma nufact urer . Turning the inverter off between ...

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    30 ...

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    31 Maintenance and Troubleshooting Chap ter 4 “M aint enan ce and T r oubleshooting” will help you identify common problems that can occur with the HI400 Inverter . Read this chapter before calling Xantrex Customer S ervic e. If you cannot solve the problem, record the information asked for on page 51 . This will help our Customer Service Repre ...

  • Xantrex Technology HI400 - page 42

    Maintenance 32 Maintenance Minimal mai ntenance i s requir ed to keep your HI40 0 operati ng prop erly . Periodi cally you should • cle an the exte rior of the unit wi th a dam p clot h to pre ven t the accu mulati on of du st and dir t. • ensure th e DC cables are secu re at both the HI40 0 and the batter y . Troubleshoo ting Common problems B ...

  • Xantrex Technology HI400 - page 43

    T rouble shooting r efere nce 33 • Adjust th e orie ntation of the HI400, tele visio n, antenna, and cabl es. • Maximize TV signal s trength b y using a better antenna; use a shi elded antenna ca ble where p ossibl e. • Try a differen t TV . Differ ent mode ls va ry con sid erabl y in their sus ce ptib i lity to int erfe ren ce . Troubleshoo ...

  • Xantrex Technology HI400 - page 44

    T roublesho oting ref erence 34 Electronic shutdo wn (No LED illuminated) High ba ttery voltage, overload , short cir cuit T urn power switch o f f. Disconn ect all loads and then turn power switch on No AC output (No LED illuminated) Output circuit breaker or t ripped GFCI High ba ttery Open (blown) battery fuse Check the circuit breaker and GFCI. ...

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    35 Specifications Appendix A “Specifications” contains electrical and physical specificat ions for the HI400 Inverter . ...

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    Electrical 36 Electrical Physical Specifi cati ons are sub ject to change wi thout not ice. Output power • conti nuous • sur ge c apacity 400 W 550 W Output vol tage 120 V ac RMS ±5% Outp ut f r equ e ncy 60 Hz no mi n al Output wave form Modified sine wave T ransfer switch 4 Amp AC High ba ttery shu tdown 15.0 V Low ba tt e ry sh ut dow n 10. ...

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    37 Battery Types and Sizes Appendix B contains “Battery T ypes and Sizes.” The batteries you use strongly affect the performance of the HI 400 Inverter . It is important to connect the inverter to the correct size and type of ba ttery . The information in this appendix will help you select, connect, and maintain batteries that are most appropri ...

  • Xantrex Technology HI400 - page 48

    Ba tter y ty pes 38 Battery types Auto motive starti ng batt erie s The lead- acid bat tery you a re most fami liar wit h is proba bly the sta rting bat tery in your automobi le. An auto motive start ing batte ry is des igned to de liver a lar ge amount of current fo r a shor t peri od of ti me (so it can start your eng ine). Only a smal l port ion ...

  • Xantrex Technology HI400 - page 49

    Battery si ze 39 Battery si ze Battery siz e or capac it y i s as i mpor tan t as t h e ba tt ery type f or ef ficient opera tion of yo ur loads. Xa ntrex recommends th at you purch ase as much batt ery capac ity as pos sible. A number of dif ferent standar ds are used to ra te batte ry ener gy st orage capa city . Automoti ve and marin e starti ng ...

  • Xantrex Technology HI400 - page 50

    Estimating battery requirements 40 T o calculate the ba ttery ca pacit y you requir e, rea d “Estimatin g battery requi rements ” and “Batt ery sizi ng example” o n page B–41 , and then c omplete th e “Batter y sizing workshee t” on page B–42 . Estimating battery re quirements T o determine how much batte ry capacity yo u need: 1. D ...

  • Xantrex Technology HI400 - page 51

    Estimating battery requirements 41 Batt ery siz ing ex ample This bat tery s izing exa mple illu strat es a typi cal calc ulation, assumi ng an oppor tunity to char ge the batteri es eve ry three days. This exampl e illus trates how quick ly your bat tery need s can escala te. T o reduce the re quired bat tery size, you c an rechar ge more frequ en ...

  • Xantrex Technology HI400 - page 52

    Estimating battery requirements 42 Battery sizing wo rkshe et Use the f ollowing wor ksheet to calc ulate your battery needs. T o ensure suf fici ent batt ery capac ity , be generous whe n estimat ing the ope rating t ime per day for ea ch of your loads. Appliance (A) Po w e r consumption (B) Oper at ing time per day Daily watt- hours needed for th ...

  • Xantrex Technology HI400 - page 53

    Using multiple batteries 43 Using multi ple batteries As your powe r requir ements increa se, you may need to us e more than one batte ry to obta in suf fic ient c apacity . Read “T wo batteries c onnecte d in paral lel” and “T wo separat e batter y banks” to deter mine whet her two bat teries or two batter y banks are more app ropri ate fo ...

  • Xantrex Technology HI400 - page 54

    Battery tips 44 Battery tips T emperature sensitivity The ca pacity of lead- acid batt erie s is tem pera ture sens itiv e. Ba tter y cap acit y is ra ted a t 7 7 ºF (25 ºC). At 0º F (–20 ºC) , the Ah capa city is about ha lf the rated c apacity . Y ou should co nsider te mperature when designi ng your system. Low temperatur es If extr emely ...

  • Xantrex Technology HI400 - page 55

    Battery tips 45 Discharged batteries Do not leave bat teries in a di schar ged state for more th an a day or two. They wi ll under go a chemical process (sulfat ion) that can per manently damage t he batter y . As well, batt eries se lf-d ischar ge over a period o f three t o six months , so th ey should be rechar ged periodic ally even if they are ...

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    46 ...

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    47 Warranty and Product Inform ation Appendix C “Product and System Information” contains the warranty and return information for the HI400 Inverter . ...

  • Xantrex Technology HI400 - page 58

    W arrant y information 48 Warranty i nformati on What does this warranty cov er? Xant rex manu facture s its product s from part s and c omponents th at are new or equival ent to new , in acco rdance with indus try stan dard practi ces. This wa rranty co vers a ny defects in work manship or mater ials. How long does the coverag e last? Th is w arra ...

  • Xantrex Technology HI400 - page 59

    Ret u r n i n g a pr o d u c t 49 servic e, plea se retur n it to t he place of purchase along wi th a copy of yo ur dated pr oof of pur chase. If you ar e unable t o contact your mercha nt, or the merchan t is unabl e to provide servic e, conta ct Xantre x dire ctly: Returning a product Y ou must obtain a Return Mat erial Author izatio n (RMA) num ...

  • Xantrex Technology HI400 - page 60

    Out- of -warrant y service 50 8. Shi p the invert er to the addr ess provided i n Ste p 1, freight prepaid . Xantre x recommends t hat you obt ain proof of deliver y . How other laws apply This warranty gives you specif ic legal rights , and you may also have other ri ghts which vary from juris dict io n to ju ris dictio n. For our Canadian custome ...

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    Contacting X antrex Cu stomer Service 51 Contactin g Xantrex Customer Servic e If none o f the tr oubles hooting sug gestions work, you will need to c all Xantr ex Customer Servic e. If poss ible, note the circumst ances sur rounding t he failu re below . This will assist the ser vice t echnicia n in diagn osing t he proble m quickl y . Other Xantr ...

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    52 ...

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    53 A AC disconnects 11 AC input cord 22 , 23 AC load circuit 13 AC ou tp ut cab le, 3-co nduc tor 9 AC shorepow er 11 Ah. See amp-hour capacity . alternating current 11 amp-hour ( Ah) capacity 39 appliances battery-operated viii current draw 40 powe r co ns ump tio n 40 , 42 rechar geable viii B batteries amp-hour ( Ah) capacity 39 automotive start ...

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    Ind ex 54 D DC cable 9 DC circuit breaker 21 DC dis tribution panel 20 DC ground bus ( dedicated) 21 DC gro unding p oint 21 DC input terminals 19 DC input wiring 20 depth o f dischar ge (D OD) 41 disconnect sw itch 21 E electrical code requirements 12 electrolyte level 45 explosi ve gases vi F features back panel 5 front p anel 4 ground f ault ci ...

  • Xantrex Technology HI400 - page 65

    Index 55 batteries 14 DC cabling 14 DC discon nects and over - current devices 13 mount ing inve rte r 16 L lockou t sign al wire 18 M malfuncti on 22 materials lis t 6 mountin g screws 9 MSW (mod ified si ne wave) 2 N neutral co nductor 13 No. 14 A WG 9 , 17 No. 18 A WG 18 No. 8 A WG 9 O On inverter LED (g reen) 23 On/Off power switch 23 operating ...

  • Xantrex Technology HI400 - page 66

    Ind ex 56 S safety information v serial number 49 starting bat teri es 39 state of char ge 45 T tools and m aterials 9 transfer feature 23 troubles hooti ng 33 buzz in audio equipment 32 common pr oblems 33 electronic shutdown 33 low battery 33 no AC out pu t 33 thermal s hutdown 33 possible causes 33 possible problems 33 reference table 33 solutio ...

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Xantrex Technology HI400.

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A complete manual for the device Xantrex Technology HI400, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Xantrex Technology HI400 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Xantrex Technology HI400.

A complete Xantrex Technology manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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2. Contents - index of all tips concerning the Xantrex Technology HI400, that we can find in the current document
3. Tips how to use the basic functions of the device Xantrex Technology HI400 - which should help us in our first steps of using Xantrex Technology HI400
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5. FAQ - Frequently Asked Questions
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