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Manual Graco 204490

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Summary
  • Graco 204490 - page 1

    Instr uctions T opper Units 306556S EN Grease dispense unit with pneumatic pump eleva tor f or easy drum replacement. For prof essional use onl y . Model 226013 50:1 Ratio Fire-B all ® Pump 5000 psi (34 .5 MP a , 345 bar) Maximum W orking Pres- sure 100 PSI (0. 68 MP a, 6.89 bar ) Maximu m Air Pressure Model 226018 50:1 Ratio President ® Pu mp 40 ...

  • Graco 204490 - page 2

    2 306556S Contents W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Relie f Procedure . . . . . . . . . . . . . . . . . 5 T ypical Installation . . . . . . . . . ...

  • Graco 204490 - page 3

    Warnings 306556S 3 Wa r n i n g s The f ollowing warnings are f or the setup , use, g rounding, maintenance, and repair of this equipment. Th e e xclama- tion point symbol ale r ts you to a gene ral w arning and the hazard symbols ref er to procedure-specific risks . When these symbols appear in the bod y of this manual or on w arning labels, ref e ...

  • Graco 204490 - page 4

    Warnings 4 306556S T O XIC FLU ID HAZARD Hazardous fluid or to xic fumes can cause ser ious injury or death if splashed in the e ye s or on the skin, inhaled, or s wallo wed. • Know the specific hazards of the fluid you are us ing. • Store hazardou s fluid in an appro ved containe r . Dispose of hazardous flui d according to all local, state, a ...

  • Graco 204490 - page 5

    Installation 306556S 5 Installation Gr ounding • Pump : Use a ground wire and clamp as shown in Fig 1. • Air and fluid h oses: Use only electrically conductiv e hoses. • Air Compressor : F ollow manuf acturer’ s reco mmen- dations . • Spra y fun and dispensin g v alve: Gr ound throug h connection to a properly gro unded fluid hose and pum ...

  • Graco 204490 - page 6

    Installation 6 306556S T ypical Installation The T ypical Installation (sho wn in fig 2) is only a guide f or selecting and installing this system. It is not an actual system design. Con tact y our local Gr aco representativ e f o r assistance in de signing a syst em to suit your par t icu- lar needs . P ositioning the Elev ator 1. P osition the el ...

  • Graco 204490 - page 7

    Installation 306556S 7 Mounting the Pump Models 226013, 226018, 244637 1. Mount the pump sup por t brac ket (86 ). (F IG . 4) 2. Remove inductor plate nut (11 or 2 4), locking ring (8 or 23) and o-ring (9). (F IG . 5) 3. In order , slide inductor pl ate nut (11 or 2 4 ), loc king ring (8 or 23) and o-ring (9) on pum p riser tube. (F IG . 5) 4. Adju ...

  • Graco 204490 - page 8

    Installation 8 306556S All Models Ref er to F IG . 7 for the f ollowing Steps . 4. Loosen the pump su ppor t clamps again and r aise the suppor t (64) un til it meets the pump base. 5. Secure the Presiden t or Fire-Ball p u mp to the pump suppor t mounting plat es from the underside with the screws (68). 6. Tighten scre ws (68) on lower pu mp brack ...

  • Graco 204490 - page 9

    Installation 306556S 9 8. Install a b leed-type master air v alve on the pump’ s air supply line. 9. Install a fluid shutoff v alve on the fluid supply line to shut off fluid to the pump. 10. Finish assemb ling the hoses and fittings as shown on P ar ts Drawing P age 16. ...

  • Graco 204490 - page 10

    Operation 10 306556S Operation Installing a Drum Ref er to F IG . 9 for the f ollowing instru ctions. 1. Relie v e the pressure, se e Pressure Relief Proce- dure, page 5. 2. Close the ball v alve (65). The h andle will be a t a 90° angle to the valve body . 3. Open the b leed-type master air v alve (F). 4. Open the inductor pla t e v ent by t urni ...

  • Graco 204490 - page 11

    Operation 306556S 11 Remo ving a Drum 1. Relive pressure, see Pressure Relief Proce dure, page 5. 2. Press in and hold the air-as sist v alv e (47) until the inductor plate rises abov e the drum. Release the va lve . ( F IG . 9) 3. Open the snap-over v alve (27) a nd raise the elev a - tor to full height. (F IG . 9) NO TE: If you lose air pressure ...

  • Graco 204490 - page 12

    Maintenance 12 306556S Maintenance Ref er to F IG . 10 f or ref erence numbers . NO TE: T o av oid contaminating the fluid in the supply container , k eep the pump intak e and the induct or plate clean during the servicing operations. Place the par ts on clean paper or r ags. Remo ving the Pump 1. Reliev e Pressure, see Pressure Relief Procedure , ...

  • Graco 204490 - page 13

    Troubleshooting 306556S 13 T r oubleshooting Prob lem Cause Solution Low f low or air suck ed into pump or under indu ctor plate. 1. Open inductor plate v ent 2. Loose inductor plate slee ve lock- ing nut 3. Worn indu ctor seals 1. Close the inductor plate . 2. Tighten the loc king nuts. 3. Replace seals; See P ar ts Dra w- ing P age 16. F ailure o ...

  • Graco 204490 - page 14

    Parts 14 306556S Pa r t s Model 204490 Elev ator and Inductor Plate Asse mbl y Includes items 17, 25, 90, and 101 Model 226013 Pump, Elev ator , and Inducto r Plate Assembly Includes items 1, 25, 89, 90, 9 1 and 10 1 Model 226018 Pump, Elev ator , and Inducto r Plate Assembly Includes items 21, 25, 90, 97, 10 1, and 106 Model 2446 37 Pump, Elev ato ...

  • Graco 204490 - page 15

    Parts 306556S 15 Ref No. 1: P ar t No. 204353 Inductor Plate Assembly: 400 lb Drum size Fits 50:1 Fire-Ball In-Line Pump; Includes items 2-16 Ref No. 17: P a rt No. 204405 Inductor Plate Assembly: 400 lb Drum size Fits Monarch and Presiden t In-Line Pumps Includes items 3 - 7, 10, 12 - 16, 18 - 20 Ref No. 21: P a rt No. 205699 Inductor Plate Assemb ...

  • Graco 204490 - page 16

    Parts 16 306556S aa 0731 0729 0730 Ref. No. 27 Snap-Over V alve Assembly Includes items 28 to 40 Ref. No. 42 Restrictor V alve Assembly Includes items 43 to 46 Ref. No. 47 Air Assist V alve Assembly Includes items 48 to 60 43 46 44 45 1/8 npt 29 36 28 40 37 32 35 39 31 34 33 38 30 3/8 npt 52 51 60 50 49 56 59 55 48 58 54 57 53 64 62 78 1/4 npt 47 4 ...

  • Graco 204490 - page 17

    Parts 306556S 17 Ref No. 25: P ar t No. 204461 Wishbone Suppor t Assembl y Ref No. P a rt No. Description Qty . 27 202295 SNAP-O VER V AL VE ASSEMBL Y Includes items 28 - 40 28 100272 LOCKW ASHER, int. shkprf , No. 6 1 29 104560 SCREW , ov al hd, 6-32 3/8” 1 30 154519 KNOB 1 31 154526 W ASHER 1 32 154570 W ASHEr 1 33 154594 O-RING, buna-N 1 34 15 ...

  • Graco 204490 - page 18

    Parts 18 306556S Ref No. 91: P ar t No. 204467 Fire-Ball Delivery Hose Kit Includes items 92 - 94, 96, and 115 Ref No. 97: P ar t No. 205102 President Delivery Hose Kit Includes items 94, 96, 98, 99, and 110 Dimensions Ref No. Part No. Description Qty . 92 100206 BUSHING, 1/2 npt(m) x 1/4 npt(f) 1 93 109150 HOSE, fl uid, cpld 1/4 npt(m) ), 1/4” ( ...

  • Graco 204490 - page 19

    Technical Data 306556S 19 Te c h n i c a l D a t a See the pump instruction manual f or T echnical Data including W etted P ar ts, P or t Sizes , and so on. . T opper Units US Metric Maximum fluid w or king pressure 50:1 Ratio Fire-Ball Pump 5000 psi 34.5 MP a, 345 bar 50:1 Ratio Pr esident Pump 4000 psi 28 MP a, 280 bar 75:1 Ratio President Pump 4 ...

  • Graco 204490 - page 20

    All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual contains English. MM 306556 Graco Headquarters: Minneapo ...

Manufacturer Graco Category Marine Sanitation System

Documents that we receive from a manufacturer of a Graco 204490 can be divided into several groups. They are, among others:
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Graco 204490.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Graco 204490 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Graco 204490.

A complete Graco manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Graco 204490 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Graco 204490, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Graco 204490, that we can find in the current document
3. Tips how to use the basic functions of the device Graco 204490 - which should help us in our first steps of using Graco 204490
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Graco 204490
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Graco 204490 in a specific country, if it was not possible to solve the problem on our own.

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