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Manual DeWalt 550

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  • DeWalt 550 - page 1

    92-01 16 Rev . 060810 Model 550 T ube Severing T ool T ABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS 3 GENERAL DESCRIPTION 6 SPECIFICA TIONS 7 MAINTENANCE 9 OPERA TION 10 REP AIRS AND REPLACEMENT 13 AIR DRIVE ASSEMBL Y 15 TROUBLE SHOOTING 16 ACCESSORIES 18 ILLUSTRA TED P ARTS BREAKDOWN 19 DEW AL T SAFETY INSTRUCTIONS 43 T ...

  • DeWalt 550 - page 2

    Copyright 2006 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI T OOL Inc. ...

  • DeWalt 550 - page 3

    3 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 SAFETY PRECAUTIONS W ARNING: IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury . Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the p ...

  • DeWalt 550 - page 4

    4 TRI TOOL INC. 92-01 16 : Rev . 060810 T OOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maint ained tools function properly when needed. Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage. Run no-load ...

  • DeWalt 550 - page 5

    5 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Disconnect power supply during setup and maintenance. Use all ‘S top’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use. Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of ...

  • DeWalt 550 - page 6

    6 TRI TOOL INC. 92-01 16 : Rev . 060810 GENERAL DESCRIPTION The Model 550 T ube Severing T ool series of tube cutters is designed to cut tubing in areas where access to and around the tube is limited. The Model 550 uses a cutter wheel to sever the tube. Normal operation will not produce chips. The Model 550 is powered by T ri T ool Inc. pneumatic, ...

  • DeWalt 550 - page 7

    7 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 SPECIFICA TIONS Envelope, Model 550-00, T ube Severing T ool ...

  • DeWalt 550 - page 8

    8 TRI TOOL INC. 92-01 16 : Rev . 060810 En ve lope, Model 55 0-00, Tube Se ver ing Tool Model No. P/N Tu be Size "A " "B" "C" W eig ht 550-03 01 -1062 3/16" ( 4.8 m m ) 3.67" ( 93.2 m m ) 1.50" ( 38.8 m m ) 1.25" ( 31.8 m m ) .75 lb ( .34 k g) 550-04 01 -1063 1/4" ( 6.4 m m ) 3.67" ( 93.2 ...

  • DeWalt 550 - page 9

    9 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MAINTENANCE All components should be periodically cleaned and coated with a light film of oil. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU or lighter .) The Cutting Wheel should be replaced if worn or damaged. The Cutting Wheel life depends upon the tube material, wall thickness ...

  • DeWalt 550 - page 10

    10 TRI TOOL INC. 92-01 16 : Rev . 060810 OPERA TION Read the operating instructions carefully before attempting to operate the Model 550 T ube Severing T ool. Be sure to use eye protection at all times when operating the Model 550. Select the proper Model 550 for the size of tubing to be severed. Maximum T ube Wall T hickness Model No. Tube Size Al ...

  • DeWalt 550 - page 11

    11 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 NOTE: Select the proper T ri T ool Inc. Drive Unit that best suits the operation needed to be performed. Drive Input Location A non T ri T ool Inc. Drive Unit will void the warranty . If input is counterclockwise, sever damage will occur during cutting. CONNECTING AND DISCONNECTING THE DRIVE ...

  • DeWalt 550 - page 12

    12 TRI TOOL INC. 92-01 16 : Rev . 060810 Rotate drive shaft in a clockwise direction to align the slot. If you miss alignment, simply realign the slot. Load the Model 550 around the tube to be cut. Apply a light force to insure that the Model 550 is over the tube. The Model 550 must be held perpendicular to the surface of the tube to be cut. T urn ...

  • DeWalt 550 - page 13

    13 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 W ARNING: REP AIRS AND REPLACEMENT Cutter Wheel Replacement Disconnect the Drive Unit from the Model 550 T ube Cutter prior to any repairs or replacements. Rotate the drive shaft manually clockwise to rotate the cutter carriage to the desired position. REPLACEMENT OF THE CUTTER WHEEL Rotate ...

  • DeWalt 550 - page 14

    14 TRI TOOL INC. 92-01 16 : Rev . 060810 Press in the new Bearing Plug. Refer to the Illustrated Parts Breakdown for the correct Bearing Plug. Bearing Plug Replacement ...

  • DeWalt 550 - page 15

    15 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 AIR DRIVE ASSEMBL Y REMOV AL OF A SHEARED ROLL PIN FROM THE DRIVE ASSY . Push the Air Drive Assy into the Model 550 T ube Cutter and rotate it clockwise and pull it out. Unscrew the Bayonet Mounting T ube from the Motor Housing by rotating the Bayonet Mounting T ube counterclockwise. T ake a ...

  • DeWalt 550 - page 16

    16 TRI TOOL INC. 92-01 16 : Rev . 060810 TROUBLE SHOOTING Problem: The T ool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube. Cutting fluid is required. The main bearing pre-load is ...

  • DeWalt 550 - page 17

    17 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Problem: The tool holder is not feeding Probable causes: The feed pin is broken or out of position. The feed sprocket shear pin is broken. The feed screw is stripped. The feed nut is stripped. The slide rails are too tight. Problem: There is a loss of air power Probable causes: The air suppl ...

  • DeWalt 550 - page 18

    18 TRI TOOL INC. 92-01 16 : Rev . 060810 ACCESSORIES The following accessories are recommended for use with the Model 550 T ube Cut- ters and are available from TRI TOOL INC. 1. Portable Air Filter (P/N 75-01 15) 2. Drive Assembly , Air (P/N 04-0084) 3. Shaft Assembly , 18” Flexible (P/N 14-0036) 4. Motor Assembly , Cordless, 14.4V (P/N 58-0213) ...

  • DeWalt 550 - page 19

    19 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MODEL 550-03, 04, 05, AND 06 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-XXXX) ILLUSTRA TED P ARTS BREAKDOWN 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 17 16 25 10 22 18 24 26 23 21 20 4 9 19 ...

  • DeWalt 550 - page 20

    20 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2057 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0353 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMBL Y , FEED 1 7. 3 ...

  • DeWalt 550 - page 21

    21 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2058 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0354 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMB ...

  • DeWalt 550 - page 22

    22 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2059 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0356 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMBL Y , FEED 1 7. 3 ...

  • DeWalt 550 - page 23

    23 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2060 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0352 HOUSING , CARRIAGE, TUBE CUTTER 1 2. 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 1 3. 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 1 4. 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG 2 5. 32-0251 PIN, CUTTER 1 6. 38-0065 SPROCKET ASSEMB ...

  • DeWalt 550 - page 24

    24 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-08 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-1065) 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 10 4 9 ...

  • DeWalt 550 - page 25

    25 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2061 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0348 HOUSING , TUBE CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 32-0140 PIN, DOWEL, 1/4" DIA X 3/4" 1 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y ...

  • DeWalt 550 - page 26

    26 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-10, 12, 14 AND 16 TUBE SEVERING TOOL ASSEMBL Y (P/N 01-10XX) 1 10 2 3 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 3 10 3 ...

  • DeWalt 550 - page 27

    27 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2062 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0347 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0372 GEAR, CARRIAGE 1 8. 40-0141 SPRING ...

  • DeWalt 550 - page 28

    28 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2063 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0346 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0371 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5 ...

  • DeWalt 550 - page 29

    29 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2064 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0357 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0390 GEAR, CARRIAGE 1 8. 40-0141 SPRING ...

  • DeWalt 550 - page 30

    30 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2065 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0366 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0067 SPROCKET ASSEMBL Y , FEED 1 7. 39-0416 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5 ...

  • DeWalt 550 - page 31

    31 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 MODEL 550-18, 20, 24 AND 28 TUBE SEVERING TOOL ASSEMBL Y 1 10 2 3 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 3 10 3 ...

  • DeWalt 550 - page 32

    32 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2066 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0359 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0068 SPROCKET ASSEMBL Y , FEED 1 7. 39-0387 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5 ...

  • DeWalt 550 - page 33

    33 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2067 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0361 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0069 SPROCKET ASSEMBL Y , FEED 1 7. 39-0394 GEAR, CARRIAGE 1 8. 40-0141 SPRING ...

  • DeWalt 550 - page 34

    34 TRI TOOL INC. 92-01 16 : Rev . 060810 02-2068 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0360 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0070 SPROCKET ASSEMBL Y , FEED 1 7. 39-0395 GEAR, CARRIAGE 1 8. 40-0141 SPRING , TORSION 1 9. 5 ...

  • DeWalt 550 - page 35

    35 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Parts List, Model 550-28, T ube Cutter (P/N 01-1072) Item Part No. No. Description Qty 02-2069 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0362 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING ...

  • DeWalt 550 - page 36

    36 TRI TOOL INC. 92-01 16 : Rev . 060810 MODEL 550-32 TUBE SEVERING TOOL (P/N 01-1073) 1 10 2 3 4 5 7 6 8 9 11 12 13 15 14 19 18 17 16 20 21 22 23 24 25 26 9 10 3 ...

  • DeWalt 550 - page 37

    37 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 02-2070 CARRIAGE ASSEMBL Y , CUTTER 1 1. 19-0363 HOUSING, CUTTER 1 2. 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 1 3. 32-01 14 PIN, DOWEL, 1/4" DIA X 1 1/4" 2 4. 5. 32-0248 PIN, WHEEL SECURING 1 6. 38-0070 SPROCKET ASSEMBL Y , FEED 1 7. 39-0415 GEAR, CARRIAGE 1 8. 40-0141 SPRING ...

  • DeWalt 550 - page 38

    38 TRI TOOL INC. 92-01 16 : Rev . 060810 TUBE CUTTER DRIVE ASSEMBL Y (P/N 04-0084) 1 2 3 4 5 6 ...

  • DeWalt 550 - page 39

    39 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 1. 20-0281 SHAFT , DRIVE 1 2. 22-0073 TUBE, BA YONET MOUNTING 1 3. 32-0024 PIN, ROLL, 1/8" DIA X 1/2" 1 4. 40-0143 SPRING, COMPRESSION 1 5. 54-0127 COUPLING , MALE QD TO 1/4 EPIPE 1 6. 57-0123 MOT OR, AIR. PIST OL, 800RPM 1 Parts List, Drive Assembly , T ube Cutter (P/N 04-0084) It ...

  • DeWalt 550 - page 40

    40 TRI TOOL INC. 92-01 16 : Rev . 060810 Parts List, Motor Assembly , Cordless, 14.4V (550) (P/N 58-0213) Item Part No. No. Description Qty 1. 20-0806 SHAFT , DRIVE 1 2. 27-0785 ADAPTER, BA YONET 1 3. 30-2350 BA TTERY , 14.4V 1 4. 33-0041 SCREW , CAP , 1/4-20 X 7/8" 1 5. 40-0143 SPRING, COMPRESSION 1 6. 58-0161 MOT OR, CORDLESS,14.4V 1 MOT OR ...

  • DeWalt 550 - page 41

    41 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 Parts List, A10 T ool Kit (NOT SHOWN) Item Part No. No. Description Qty 1. 01-1062 MODEL 550-03, TUBE CUTTER 1 2. 01-1063 MODEL 550-04, TUBE CUTTER 1 3. 01-1064 MODEL 550-05, TUBE CUTTER 1 4. 01-1009 MODEL 550-06, TUBE CUTTER 1 5. 01-1065 MODEL 550-08, TUBE CUTTER 1 6. 01-1066 MODEL 550-10, ...

  • DeWalt 550 - page 42

    42 TRI TOOL INC. 92-01 16 : Rev . 060810 Parts List, B1 T ool Kit (NOT SHOWN) Item Part No. No. Description Qty 1. 01-1062 MODEL 550-03, TUBE CUTTER 1 2. 01-1063 MODEL 550-04, TUBE CUTTER 1 3. 01-1064 MODEL 550-05, TUBE CUTTER 1 4. 01-1009 MODEL 550-06, TUBE CUTTER 1 5. 01-1065 MODEL 550-08, TUBE CUTTER 1 6. 01-1066 MODEL 550-10, TUBE CUTTER 1 7. 0 ...

  • DeWalt 550 - page 43

    43 Model 550 T ube Severing T ool 92-01 16 : Rev . 060810 The DeW AL T Cordless Drill/Driver comes with an 'Instruction Manual' and should be referenced for all safety and operating procedures. DEW AL T SAFETY INSTRUCTIONS ...

Manufacturer DeWalt Category Cordless Drill

Documents that we receive from a manufacturer of a DeWalt 550 can be divided into several groups. They are, among others:
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- 550 manuals
- DeWalt product data sheets
- information booklets
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All of them are important, but the most important information from the point of view of use of the device are in the user manual DeWalt 550.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals DeWalt 550, service manual, brief instructions and user manuals DeWalt 550. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product DeWalt 550.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use DeWalt 550 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of DeWalt 550.

A complete DeWalt manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual DeWalt 550 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the DeWalt 550, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the DeWalt 550, that we can find in the current document
3. Tips how to use the basic functions of the device DeWalt 550 - which should help us in our first steps of using DeWalt 550
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with DeWalt 550
5. FAQ - Frequently Asked Questions
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