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Frymaster OCF30 - page 1
Frymaster, a member of the Co mmercial Food Eq uipment Service Ass ociation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 JUNE 2011 www.frymaster.com E-mail: service@frymaster.com * 819 6685 * Oil Conserving Fryer (OCF30) ™ Electric Series Fryers Installation & Operation Manual ...
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Frymaster OCF30 - page 2
NOTICE IF, DURING THE WARRANTY PE RIOD, THE CUSTOMER USES A PART FOR THIS MA NITOWOC FOOD SERVICE EQUIPMENT OTHE R THAN AN UNMODIFIED NEW OR REC YCLED PART PURCHASED DIRECT LY FROM FRYMASTER DE AN, OR ANY OF ITS AUTHORIZED SERVIC E CENTERS, AND/OR THE PART BEING U SED IS MODIFIED FROM ITS ORI GINAL CONFIGURATION, THIS WARR ANTY WILL BE VOID. FURTHE ...
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Frymaster OCF30 - page 3
DANGER The front ledge of this appliance is not a step! Do not stand on the appliance. Serious injur y can result from slips or contact with the hot cooking oil. DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. DANGER The crumb tray in fryers equipped with a filter system must ...
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Frymaster OCF30 - page 4
iv OCF30 ™ Series Electric Fryers Installation and Operation Manual TABLE OF CONTENTS CHAPTER 1: Introduction 1.1 General ................................................................................................................... .................. 1-1 1.2 Safety Information ................................................................ ...
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Frymaster OCF30 - page 5
iv OCF30 ™ Series Electric Fryers Installation and Operation Manual TABLE OF CONTENTS CHAPTER 1: Introduction 1.1 General ................................................................................................................... .................. 1-1 1.2 Safety Information ................................................................ ...
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Frymaster OCF30 - page 6
v 5.4 Monthly Checks and Service ................................................................................................ ... 5-3 5.4.1 Check Controller Setpoint Accuracy ............................................................................ 5-3 5.5 Annual/Periodic System Inspection .................................................... ...
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Frymaster OCF30 - page 7
1-2 1.3 Computer Information This equipment has been tested and found to comply with the lim its for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits. These lim its ar e designed to provide reas onable protection against harmful interference ...
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Frymaster OCF30 - page 8
1-3 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firms, corporations, and/or com panies which, either in person or through a representative, are engaged in and are responsible fo r the installation of electrical appliances. Qualified personnel must be experien ced in such work, be familiar with all electrical p ...
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Frymaster OCF30 - page 9
2-1 OCF30 ™ II SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Proper installation is essential for the safe, e ff ici ent, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installati on or service personnel, as defined in Section 1.6 of this manual, should perf orm ...
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Frymaster OCF30 - page 10
2-2 DANGER This appliance must be connected to a po wer supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door. DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Re fer to the wiring diagram(s ) affixed t ...
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Frymaster OCF30 - page 11
2-3 2.1.3 Australian Requirements To be installed in accordance with AS 5601 / AG 601, local authority, gas, el ectricity, and any other relevant statutory regulations. 2.2 Power Requirements Three (3) Phase Requirements MODEL VOLTAGE WIRE SERVICE MINIMUM WIRE SIZE AWG (mm) AMP S (per leg) FPEL14 208 3 6 (4.11) 39 FPEL14 240 3 6 (4.11) 34 FPEL14 48 ...
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Frymaster OCF30 - page 12
2-4 2.3 Positioning the Fryer DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster Dean Service Hotline at 1-800-551-8633. 1. Once the fryer has been positioned at the frying st ation, use a carpenter’s level placed across the top of the frypot t ...
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Frymaster OCF30 - page 13
3–1 OCF30 ™ SERIES ELECTRIC FRYER CHAPTER 3: OPERATING INSTRUCTIONS Tilt Housing Elements Top Cap Basket Hanger Drain Handle Bezel Fuse Optional JIB (See Sec. 3.3) Controller (3000 Shown) Filter Pan FootPrint Pro Built- In Filtration Unit Power Switch (Domestic Only) Lift Rod FINDING YOUR WAY AROUND THE OCF30 ™ SERIES ELECTRIC FRYER Filter Ha ...
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Frymaster OCF30 - page 14
3–2 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled to the fill line with water or oil before energizing the elements. Failure to do so will result in irreparable damage to the elements and may cause a fire. DANGER Remove all drops of water from the frypot before ...
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Frymaster OCF30 - page 15
3–3 3000 CONTROLLER CM3.5 Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system. 3.3 Optional Oil Attendant ® Automatic T op-Off When the Oil Attendant ® top-of f oil system is in place on the fryer, oil is continually topped off in the frypots from a reservoir in the cabinet. The reservoir holds a 35 p ...
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Frymaster OCF30 - page 16
3–4 3.3.3 Routine Oil Changes When the oil reservoir level is low, the controller displays TOPOFF OIL EMPTY in the left display and CONFIRM in the right display. Press S (CONFIRM). Some procedures m ay differ from photos shown. Follow manufacturer’s instructions for changing the JIB. If using solid shorteni ng see Appendix B in the rear of this ...
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Frymaster OCF30 - page 17
4-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. 4.1 Preparing the Built-In Filtration System f ...
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Frymaster OCF30 - page 18
4-2 2. Inspect the filter pan connection fitting to ensur e that both O-rings are in good condition (see Figure 2). 3. Then in reverse order, place the metal filter screen in the center of the bottom of th e pan, then lay a sheet of filter paper on top of the screen, o verlapping on all sides (see Figure1). If usi ng a filter pad, ensure the rough ...
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Frymaster OCF30 - page 19
4-3 4.2 Filtration A 3000 controller prompts the user when to filter on the OCF30 ™ fryer. After a preset num ber of cook cycles the controller displays filter now? alternating with YES NO . Follow the instructions on page 1-12 of the 3000 controller manual (819-6872). If NO is selected or a cook cycle is started, the controller will prom pt agai ...
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Frymaster OCF30 - page 20
4-4 DANGER NEVER attempt to clear a clogged drain valve fr om the front of the valve! Hot oil w ill rush out creating the potential for severe burns. DANGER DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After the oil has drained from t ...
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Frymaster OCF30 - page 21
4-5 WARNING Use caution and wear appropriate safet y e quipment when resetting the filter pump reset switch. Resetting the switch must be accomplished with care to avoid the possibility of a serious burn caused by careless maneuvering ar ound a drain tube and around a frypot. DANGER The crumb tray in fryers equipped with a filter system must be emp ...
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Frymaster OCF30 - page 22
4-6 2. At each scheduled boil-out, disassemble the leaf filter ass embly and place in the frypot being boiled out. Follow the boil-out proce dure in Section 5.3.2 of this manual. 3. Allow all filter assembly components to air dry or thoroughly dry with clean towels before reassembling. Reassembly 1. Place the two outer scree ns together and align t ...
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Frymaster OCF30 - page 23
4-7 disposal unit is not available, allow the oil to cool to 100°F ( 38°C), then drain the oil into a METAL stockpot or similar METAL container. DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless ha ndling. The oil to be filtered is at or near 350°F (177°C). ...
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Frymaster OCF30 - page 24
5–1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left so aking in certain shortening materia l. DANGER Ne ...
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Frymaster OCF30 - page 25
5–2 There are no periodic preventive maintenance check s and services required for your FootPrint Pro Filtration System other than daily cleaning of th e filter pan and ass ociated components with a solution of hot water and deterg ent. If you notice that the system is pumping slowly or not at all, verify that the filter pan screen is on the bott ...
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Frymaster OCF30 - page 26
5-3 DANGER Remove all drops of water from the fry pot befo re filling with oil. Fa ilure to do so will cause spattering of hot liqui d when the oil is heated to cooking temperature. 5.3.3 Clean Detachable Parts and Accessories – Weekly Wipe all detachable parts and accessories with a clean, dry cloth. Use a cl ean cloth saturated with detergent t ...
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Frymaster OCF30 - page 27
5–4 • Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that m ounting hardware and probe gua rds are present and properly installed. • Verify that component box and contactor box co m ponents (i.e. controller/controller, relays, interface boards, transformers, contactors, etc. ) ...
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Frymaster OCF30 - page 28
6-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This section provides an easy reference guide to some of the common problems that m ay occur during the operation of this equipment. The trou bleshooting guides that follo w are intended to help correct, or at least accurately diagnose, problem s w ith this eq ...
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Frymaster OCF30 - page 29
6-2 6.2 Troubleshooting 6.2.1 Controller and Heating Problems Problem Probable Causes Corrective Action No Display on controller. A. Controller not turned on. B. No power to the fryer. C. Failed c ontroller or other c omponent. A. Press the ON/OFF switch to turn the controller on. B. Verify controller power cord is plugged in and th at circuit brea ...
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Frymaster OCF30 - page 30
6-3 Problem Probable Causes Corrective Action Controller displays lo or LOw temp . Frypot temperature has dropped m ore than 21ºF (12ºC) for CM3.5 or 30°F (17°C) for 3000 con trollers below setpoint in idle m ode or 45°F (25°C) in cook mode. This display is norm al for a short while if a large batch of froze n product is added to the frypot o ...
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Frymaster OCF30 - page 31
6-4 6.2.4 Filtration Problems Problem Probable Causes Corrective Action Fryer filters after each cook cycle. Filter prompt setting incorrect. Change the fil ter prompt setting. Filter menu functions won’t start. Temperature too low. Ensure fryer is at setp oint before star tin g; ensure the controller is ON. Controller displays WAIT FOR FILTER . ...
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Frymaster OCF30 - page 32
6-5 Problem Probable Causes Corrective Action Controller displays TOPOFF OIL EMPTY / CONFIRM Top off system out of oil. Fill top off system with oil and press the S (CONFIRM) butt on. 6.2.6 Error Log Codes (For 3000 Controller Only) Code ERROR MESSAGE EXPLANATION E03 ERROR TEMP PROBE FAILURE TEMP Probe reading out of range E04 HI 2 BAD High limit r ...
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Frymaster OCF30 - page 33
6-6 2. Press the left arrow ( W ) button until TECH MODE is displayed. 3. Press the check ( 9 ) button. 4. Enter 3000. 5. Press the left arrow ( W ) button until HI LIMIT TEST is displayed. 6. Press the check ( 9 ) button. The controller displays HIGH LIMIT YES/NO . 7. Press the up arrow ( S ) button. 8. The controller displays PRESS AND HOLD CHECK ...
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Frymaster OCF30 - page 34
7-1 OCF30 ™ SERIES ELECTRIC FRYERS CHAPTER 7: WIRING DIAGRAMS 7.1 OCF30™ Series Simplifie d Wiring with 3000 Controller ...
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Frymaster OCF30 - page 35
7-2 7.2 Component Wiring with 3000 controller (Domestic) ...
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Frymaster OCF30 - page 36
7-3 7.3 Component Wiring with CM3.5 controller (Domestic) ...
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Frymaster OCF30 - page 37
7-4 7.4 Component Wiring with CM3.5 Controller (CE) ...
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Frymaster OCF30 - page 38
7-5 7.5 Component Wiring with CM3.5 Controller (CSA) ...
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Frymaster OCF30 - page 39
7-6 7.6 Contactor Box – Delta Configuration ...
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Frymaster OCF30 - page 40
7-7 7.7 Contactor Box – WYE Configuration ...
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Frymaster OCF30 - page 41
OCF30 ™ SERIES ELECTRIC FRYER APPENDIX A: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet. 3. Use the provided screws to attach the melter to existing holes in the ...
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Frymaster OCF30 - page 42
OCF30 ™ SERIES ELECTRIC FRYER APPENDIX B: Solid Shortening Melter Use • Ensure shortening melter is on. • Fill melter with shortening. • Allow 2-3 hours for solid shortening to melt. DO NOT attempt to use the top off system with unmelted oil in the top off system . The low oil reservoir display will come on if the fryer calls for oil before ...
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Frymaster OCF30 - page 43
C–1 OCF30 ™ SERIES ELECTRIC FRYER APPENDIX C: BULK OIL INSTRUCTIONS C.1.1 Bulk Oil Systems Bulk oil systems have large oil storage tanks, typically located in the rear of the resta urant, that are connected to a rear manifold on the fryer. Some are waste o nly systems, while others are both waste and fresh oil. Waste oil is pumped from the frye ...
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Frymaster OCF30 - page 44
C–2 The OCF™ fryers, equipped for use with bulk oil systems, use an onboard fresh oil jug typically supplied by the bulk oil vendor. Remove the cap and insert the standard fitti ng into the jug with the metal cap resting on the lip of the jug. The oil is pumped in and out of the jug through the same fitting (see Figure 3). WARNING Do not add HO ...
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Frymaster OCF30 - page 45
C–3 4. Unlock dispose valve handle. 5. Pull the oil disposal valve and the pump will engage and empty the filter pan to the waste oil tank. The Waste Full light on the rocker panel will illuminate if the tank is full. 6. Filling with fresh oil? See Fill Vat from Bulk below. If not, switch to Normal Mode at rocker panel C.1.4 Fill Vat from Bulk Ta ...
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Frymaster OCF30 - page 46
Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 (Tech Suppo rt Fax) 1-318-219-7 135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-6685 JUNE 2011 ...
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