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Lopi DVL Insert EF II - page 1
D VL Insert EF II Own e r's M an ual Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-72-5 ANSI Z21.88 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace • Residential or Mobile Home WARNING: If the information in these instructions is not follow ...
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Lopi DVL Insert EF II - page 2
2 Introduction © Travis Industries 4060111 100-01174 Introduction We welcome you as a new owner of a DVL Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the worl ...
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Lopi DVL Insert EF II - page 3
Table of Contents 3 © Travis Industries 4060111 100-01174 Introduction and Important Information Introduction ......................................................2 Safety Precautions Safety Precautions ............................................4 Features & Specifications Features ..........................................................6 ...
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Lopi DVL Insert EF II - page 4
4 Safety Precautions © Travis Industries 4060111 100-01174 IF YOU SMELL GAS: * Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire department This unit must be installed b y ...
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Lopi DVL Insert EF II - page 5
Safety Precautions 5 © Travis Industries 4060111 100-01174 Do not place clothin g or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. Li g ht the heater usin g the built- in piezo igniter. Do not use matche ...
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Lopi DVL Insert EF II - page 6
6 Features and Specifications © Travis Industries 4060111 100-01174 Features • Works During Power Outages (millivolt system) • High Efficiency • Optional Thermostat or Remote Control • Ember Fyre™ Burner for "Wood Fire" Look • Quiet Blower for Effective Heat Distribution • Convenient Operating Controls • Variable-Rate Hea ...
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Lopi DVL Insert EF II - page 7
Installation (for qualified installers only) 7 © Travis Industries 4060111 100-01174 Installation Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent ...
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Lopi DVL Insert EF II - page 8
8 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Top Convection Deflector Install the top convection deflector as shown to the right. The deflector is shipped on top of the insert. The screws are shipped inside the owner's pack. Fireplace Requirements • Insert must be placed within a code-conforming mason ...
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Lopi DVL Insert EF II - page 9
Installation (for qualified installers only) 9 © Travis Industries 4060111 100-01174 Factory-Built (Metal) Wood-Burning Fireplace Requirements The damper (" A ") and grate (with log set) (" B ") must be removed (see the illustration below) The smoke shelf (" C "), internal baffles (" D "), screen (" E & ...
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Lopi DVL Insert EF II - page 10
10 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Clearances Due to the high temperature of the heater, it should be located out of traffic and away from furniture and draperies. Side Wall Combustible or Non-Combustible Mantel Combustible Top Facing Non-Combustible Facing Minimum Clearances k l m n x Sidewall to ...
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Lopi DVL Insert EF II - page 11
Installation (for qualified installers only) 11 © Travis Industries 4060111 100-01174 Face Sizing Face Height Width Notes Rawhide 27” 35-3/4” Victorian 27 ” 35-3/4” Rosario 26 ” 35-3/4” Cambridge 25-7/8” 37-5/8” Craftsman 27-1/2” 36” Bungalow 27 ” 32-3/4” Classic Arched, Artisan 26-1/2” 34-3/4” Side begins arch 3-1/2” ...
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Lopi DVL Insert EF II - page 12
12 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be long ...
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Lopi DVL Insert EF II - page 13
Installation (for qualified installers only) 13 © Travis Industries 4060111 100-01174 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separa ...
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Lopi DVL Insert EF II - page 14
14 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Vent Restrictor WARNING : Restrictor adjustment should only be done by a qualified installer. Only those installations determined to be over-drafting require this adjustment. The best indication of over-drafting is a hyper-active flame pattern (flames that move t ...
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Lopi DVL Insert EF II - page 15
Installation (for qualified installers only) 15 © Travis Industries 4060111 100-01174 Vent Location • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The ...
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Lopi DVL Insert EF II - page 16
16 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Vent Connector Removal and Installation • The vent connector is shipped attached to the insert, but may be removed to facilitate tight installations. See the directions below for installation. 1. Route the flex vent through the chimney from above (leave an extr ...
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Lopi DVL Insert EF II - page 17
Installation (for qualified installers only) 17 © Travis Industries 4060111 100-01174 Vent Connector Removal and Installation (continued) Vent Connector Removal Slide the vent connector to the rear. It will "snap" out. Pull the vent connector rod forward. Vent Connector Installation Attach the flex vent to the vent connector. Slide the i ...
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Lopi DVL Insert EF II - page 18
18 Installation (for qualified installers only) © Travis Industries 4060111 100-01174 Installation Without Surround Panels The insert may be installed without surround panels. Mount the on/off switch and rheostat to the control panel under the burner pan (see “Installation of the On/Off Switch and Rheostat” on page 19). Surround Panel Installa ...
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Lopi DVL Insert EF II - page 19
Installation (for qualified installers only) 19 © Travis Industries 4060111 100-01174 Installation of the On/Off Switch and Rheostat The on/off switch and rheostat may be installed in either the surround panels or control panel. See the illustration below for installation details. c a Disconnect the red and brown wires leading to the on/off switch ...
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Lopi DVL Insert EF II - page 20
20 Finalizing the Installation © Travis Industries 4060111 100-01174 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note : If using a Victorian Lace or Bungalow face, attach the arch covers after installing the glass. Open the four latches hol ...
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Lopi DVL Insert EF II - page 21
Finalizing the Installation 21 © Travis Industries 4060111 100-01174 Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-install the spring pin, first ...
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Lopi DVL Insert EF II - page 22
22 Finalizing the Installation © Travis Industries 4060111 100-01174 Log Set Installation Step 1 - Install the logs 1 ” to 1-1/2 ” space Top View Place the front logs on top of the burner. These bolts insert into the holes in the logs. Place the rear log on the two platforms at the rear of the firebox. These pins insert into the holes in the l ...
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Lopi DVL Insert EF II - page 23
Finalizing the Installation 23 © Travis Industries 4060111 100-01174 Step 2 - Install the twigs, ember chunk, kibbles, and rock wool Place the left and right twigs as shown. Place the ember chunk as shown. Place the kibbles in a random pattern. Make sure to place them over any exposed screws or metal to create a desirable effect. Do not place kibb ...
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Lopi DVL Insert EF II - page 24
24 Finalizing the Installation © Travis Industries 4060111 100-01174 Steps for Finalizing the Installation 1. Remove the glass (see page 20). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the ...
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Lopi DVL Insert EF II - page 25
Finalizing the Installation 25 © Travis Industries 4060111 100-01174 FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation. Follow the hints below to fine- tune the burner for optimum perfor ...
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Lopi DVL Insert EF II - page 26
2 6 Operation © Travis Industries 4060111 100-01174 Before You Begin • Read this entire manual before you use your new heater (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls Open the access door to view ...
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Lopi DVL Insert EF II - page 27
Operation 2 7 © Travis Industries 4060111 100-01174 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs ou ...
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Lopi DVL Insert EF II - page 28
2 8 Operation © Travis Industries 4060111 100-01174 Starting the Heater for the First Time • Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to ven ...
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Lopi DVL Insert EF II - page 29
Operation 2 9 © Travis Industries 4060111 100-01174 Adjusting the Blower Speed The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Turn the dial all the way co ...
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Lopi DVL Insert EF II - page 30
30 Maintenance © Travis Industries 4060111 100-01174 Maintaining Your Heater's Appearance Fingerprints or other marks left on the optional plated surface may become etched in place if they are not wiped clean prior to turning the heater on. Clean the plated surfaces with denatured alcohol and a soft cloth (with the heater cool). Other cleaner ...
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Lopi DVL Insert EF II - page 31
Maintenance 31 © Travis Industries 4060111 100-01174 Troubleshooting Table Problem: Possible Cause: Don't Call for Service Until You: Pilot Will Not Light A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The igniter wasn't pressed repeatedly No Prop ...
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Lopi DVL Insert EF II - page 32
32 Maintenance © Travis Industries 4060111 100-01174 How this Heater Works This heater was designed with safety as the primary concern. Many of the components inside this heater are for safety purposes. Therefore, only certified gas service technicians should service this heater. What Turns the Main Burners On and Off This heater uses a millivolt ...
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Lopi DVL Insert EF II - page 33
Maintenance 33 © Travis Industries 4060111 100-01174 Wiring Diagram Orange White Piezo Igniter Thermopile Red Thermocouple Copper Co-Axial Wire Red Spark Electrode Pilot Hood On/Off Switch Brown Green Hot (black) Common (white) Ground (green) Power In Molex Connector Ground (attached to stove) White Black Rheostat Black Black White Black Snap Disk ...
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Lopi DVL Insert EF II - page 34
34 Safety Label © Travis Industries 4060111 100-01174 Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below ...
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Lopi DVL Insert EF II - page 35
Limited 7 Year Warranty 3 5 © Travis Industries 4060111 100-01174 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appl ...
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Lopi DVL Insert EF II - page 36
36 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 20). Remove the logs and coals (if installed - page 22) 2 Remove the burner (see illustration below). WARNING : Do ...
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Lopi DVL Insert EF II - page 37
Optional Equipment (for qualified installers only) 37 © Travis Industries 4060111 100-01174 3 Follow the directions below to replace the orifices. Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices. Front Rear LP #55 #55 NG #46 #44 c a Slide t ...
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Lopi DVL Insert EF II - page 38
38 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 5 Install the logs and embers. 6 Replace glass and face. 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the hea ...
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Lopi DVL Insert EF II - page 39
Optional Equipment (for qualified installers only) 39 © Travis Industries 4060111 100-01174 Firebacks WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. 1 Remove the glass frame and logs (see the manual for details). IMPORTANT INSTALLATION NOTE FOR MODELS USING THE ACCENT LIGHT: Follow the steps be ...
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Lopi DVL Insert EF II - page 40
40 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 3 Install the side firebacks following the directions to the right. 4 Restore the fireplace to the correct configuration. Hold the side firebacks at a slight angle and place them into position (both sides). Remove this clip attached to the firebox ceiling ( ...
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Lopi DVL Insert EF II - page 41
Optional Equipment (for qualified installers only) 41 © Travis Industries 4060111 100-01174 Accent Light Make sure power to the heater has been turned off prior to installation (unplug the power cord). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. IMPORTANT INSTALLATION NOTE FOR MODELS USING THE FIREB ...
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Lopi DVL Insert EF II - page 42
42 Optional Equipment (for qualified installers only) © Travis Industries 4060111 100-01174 4 Attach the rheostat assembly and wiring harness as shown below. Disconnect the molex connector leading to the power cord. Attach the two molex connectors on the rheostat wiring harness to the power cord and the molex connector on the appliance. Attach the ...
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Lopi DVL Insert EF II - page 43
Optional Equipment (for qualified installers only) 43 © Travis Industries 4060111 100-01174 Lower Surround Panel The older lower surround panel (sku 98500619 and 98500628) are installed in a different fashion than illustrated in the instruction sheet included with the panel. Follow the directions below. 1 Prepare the panel following the directions ...
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Lopi DVL Insert EF II - page 44
44 Index © Travis Industries 4060111 100-01174 Additional Items Required ....................................7 Adjusting the Blower Speed ..................................2 9 Adjusting the Flame Height ..................................2 8 Air Shutter Adjustment ........................................2 4 Altitude Considerations ................. ...
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