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Emerson 3081FG - page 1
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 http:// www .proces sanalytic.c om Model 3081FG T w o-Wire In Situ Oxygen Anal yzer (550° to 1600°C) ...
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Emerson 3081FG - page 2
Emerson Process Management Rosemount A nalytical Inc. Process A nal y tic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http:// www .proces sanalytic.c om ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical desig ns, manuf actures and t ests its ...
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Emerson 3081FG - page 3
HIGHLI GHTS OF CH A NGES Effectiv e June, 199 8 Rev. 1.0 Page Summ ary Page 2-1 0 Corrected p art num bers in F igure 2-9 f or Flowm eter and Ref Air Set. Page 3-4 Modif ied Figure 3-5 to ref lect selec tion of ad ditional faults. Page 3-1 1 Modified paragraph 3-6a to sel ect addit ional f ault screens. Page 4-4 Updated m enus for O 2 value, SV, TV ...
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Emerson 3081FG - page 4
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Emerson 3081FG - page 5
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Model 3081F G TA BLE OF CO NTENT S PREF A CE ........................................................................................................................ P-1 Definitions ......................................... ...
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Emerson 3081FG - page 6
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G LIST OF I LLUSTRATIONS Figure 1-1. T y pical System Package ....................................................................................... 1-1 Figure 1-2. T wo- W ire In Situ O xygen An alyzer HART C ...
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Emerson 3081FG - page 7
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii Model 3081F G Figure 4- 3. Menu Tree f or HART/AMS o n the Two- W ire In Situ Ox y gen An alyzer (Sh eet 1 of 3) ............................................................................. 4-4 Figure 5-1. T wo- W ire In ...
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Emerson 3081FG - page 8
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G ...
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Emerson 3081FG - page 9
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Model 3081F G PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, inst allation and maintenan ce of the M odel 3081F G Two -Wire In Situ O xygen A na- lyzer (5 50° to 160 ...
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Emerson 3081FG - page 10
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 P-2 Rosemount Analytical Inc. A Division of Emers on Process Management Model 3081F G IMPORT A NT S A FETY INSTRUCTI ONS FO R THE WIR ING A ND IN STALLA TIO N OF THIS A PP ARATUS The following safety instructions apply specifically to all EU member states. They should be strictl y adhered t o ...
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Emerson 3081FG - page 11
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-1 Model 3081F G SECTION 1 DESCRIPTION AND SPECIFIC A TIONS 1-1 COMPONENT CHECKLIST OF T YPICAL SYST EM (P A CK AGE CONTENT S) A t ypical Rosem ount T wo-W ire In Situ Ox ygen Analyzer shou l ...
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Emerson 3081FG - page 12
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-2 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G Table 1-1. Product Matrix 3081FG High T emper ature O xygen F lue Gas A nalyz er High T emper ature A nalyzer - Instr uction Book Code Sensi ng Prob e Length 1 20 in. (508 mm) ...
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Emerson 3081FG - page 13
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-3 Model 3081F G 1-2 SYST EM OVERVIEW a. Scope This Instruction Bulleti n is des igned to sup- ply details needed t o install, s tart up, oper - ate, and m aintain the Rosem ount Two-W ire In ...
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Emerson 3081FG - page 14
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-4 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G The Mode l 3081 T ransm itter is a two- wire transm itter providing an is olated output, 4- 20 mA, that is propor tional to the m easured oxygen c oncentrat ion. A cus tom er- ...
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Emerson 3081FG - page 15
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-5 Model 3081F G TWO-WIRE IN SITU OXYGEN ANAL YZER T ERMINATION IN CONTROL ROOM 24 VDC POWER SUPPL Y + INTRINSIC SAFETY BARRIER (OPTIONAL) 26020037 ASSET MANAGEMENT SOLUTIONS 4-20 mA OUTPUT ( ...
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Emerson 3081FG - page 16
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-6 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G DUCT ST ACK GASES PRESSURE REGULA TOR FLOWMETER OPTIONAL ADAPTER PLA TE 4-20 mA SIGNAL 26020038 MODEL 3081 TRANSMITTER OXYGEN PROBE INSTRUMENT AIR SUPPL Y (REFERENCE AIR) Figu ...
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Emerson 3081FG - page 17
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Descrip tion and Specifications 1-7 Model 3081F G 1-3 SPECIFIC A T IONS Net O 2 Rang e....................................................................... 0 to 25% O 2 Full y Field Selec table vi a the HART Interfac e Low ...
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Emerson 3081FG - page 18
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 1-8 Description and Specificati ons Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G ELECT RONICS Enclosur e ....................................................................... IP65 (NE MA 4X), weat herproof , and corrosi on-res ista nt Materials of Constr ...
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Emerson 3081FG - page 19
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Model 3081F G SECTION 2 INSTALLATION 2-1 PRE-IN STALL A TIO N a. Inspect Carefull y inspect t he shipp ing contai ner for any evid ence of damage. If the container is damaged, n otif y the carrier imm ediate ...
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Emerson 3081FG - page 20
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-2 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G O O 1.25 NPT PROCESS CONNECTION SIDE VIEW BOTTOM VIEW INST ALL WITH PORT A T THE BOTTOM 3/4 NPT CONDUIT PORT DIM “A” 7.1 (180) 4.1 (109) DIM “B” (REMOV AL ENVELOPE) 1.1 (29) 1.8 (49) 1/ ...
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Emerson 3081FG - page 21
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Model 3081F G 29750002 PLA TE DIMENSIONS DIMENSION ANSI 4512C34G01 DIN 4512C36G01 JIS 4512C35G01 “C” DIA. 4.75 (121) 5.71 (145) 5.12 (130) “B” THREAD 0.625-11 M-16x2 M-12x1.75 “A” 6.00 (153) 7.5 ...
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Emerson 3081FG - page 22
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-4 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G REFRAC T OR Y ST ACK OR DUCT MET AL WALL WELD PIPE TO MET AL WALL 1.25 NPT 2 IN. NPT SCHEDULE 40 PIPE CUST OMER SUPPLIED AD APTER 29750004 2 IN. NPT SCHEDULE 40 PIPE SYSTEM CABLE ST ACK OR DUCT ...
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Emerson 3081FG - page 23
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Model 3081F G 29750005 REFRACT OR Y ST ACK OR DUCT MET AL WA L L A 1.5 + A 2 IN., 1.2 5 NPT PIPE COUPLING DIMENSION A -- 1-5/8, 2-1/ 2, 3, OR 4 IN. 1. 25 NPT SCHEDULE 40 PIPE NIPPLE PROBE LENGTH Figure 2-5. ...
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Emerson 3081FG - page 24
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-6 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G 5. Use high t emperatur e mater ial (alu- mina wool) to sea l around the probe during i nsertion. T his pre vents hot gases f rom esc aping or cold air fr om entering t he stack or duct. 6. Ini ...
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Emerson 3081FG - page 25
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Model 3081F G d. Installing Model 3081 T ransmit ter 1. Ensure all com ponents are available to install t he Model 3081 Tr ansmitter . 2. Choose a m ethod or location to m ount the transm itter. (a) Flat Sur ...
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Emerson 3081FG - page 26
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-8 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G COVER LOCK TERMINAL END 3/4 -14 NPT 2 PLACES CIRCUIT END 1.32 (33.5) 1.00 (25.4) TERMINAL BLOCK (TB) TERMINAL END CAP OMITTED FOR CLARITY IN THIS VIEW . 2 IN. PIPE/W ALL MOUNTING BRACKET (OPTIO ...
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Emerson 3081FG - page 27
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Model 3081F G 3. For cor rect vie wing orien tation, the dis- play m ay be changed 90 degre es, us- ing the f ollowing pr ocedure: (a) Refer to Fig ure 2-8. Lo osen the cove r lock screw until the cov er loc ...
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Emerson 3081FG - page 28
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-10 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G pairs are r ecomm ended. Ground the trans - mitter housing to an e arth gr ound to pre vent unwanted electrom agnetic inter ference (EMI) or ra dio fr equenc y interference (R FI). NOTE For opt ...
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Emerson 3081FG - page 29
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-11 Model 3081F G 4-20 mA (+) 4-20 mA (-) CELL AND THERMOCOUPLE 4-20 mA 26020005 GROUND THERMOCOUPLE + (GY) CELL - (WH) THERMOCOUPLE - (RD) CELL + (BK) EARTH GROUND TERMINALS TERMINAL BLOCK (TB1) F ACTORY -INST ...
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Emerson 3081FG - page 30
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 2-12 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G 1 FLOWMETER 0.2-2.0 SCFH 771B635H08 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG. 0-30 PSIG 4505C21G01 NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES ...
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Emerson 3081FG - page 31
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-1 Model 3081F G SECTION 3 S T AR T U P AN D O P E R AT I O N Install all p rotective equipment covers and safety ground lea ds before equipmen t startup. F ailure to install covers and ground leads c ...
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Emerson 3081FG - page 32
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-2 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G 3-3 REEST A BLISHING PRO PER C ALIBRATION CHECK G AS FLOW R A T E The c alibration c heck gas flow m ust be enough to ensure no com bustion flue gases m ix with the calibr ation check g ...
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Emerson 3081FG - page 33
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-3 Model 3081F G 3-4 OPER A TIO N a. Overv iew This section exp lains the op erator co ntrols and disp lays of the Two-W ire In Situ Ox y - gen Anal yzer. The us e of the Inf rared Re- mote Contr ol ( ...
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Emerson 3081FG - page 34
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-4 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G ENTER EXIT EXIT PROG ENTER ENTER EXIT EXIT TRIM 20 mA TRIM 20 mA ? SET CODE SET HI BOTTLE O2 SET LO BOTTLE O2 SET O2 TRACKING NEXT NEXT CELL T HI RESET MAX CELL T SET O2 FIL TER TIME TR ...
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Emerson 3081FG - page 35
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-5 Model 3081F G d. Navigation The IRC in F igure 3-6 is us ed to in teract with the Mod el 3081 T ransm itter and navi- gate throu gh the scr eens on the L CD. 1. Hold the IRC within 6 f t (1.8 m) of ...
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Emerson 3081FG - page 36
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-6 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G 3-5 PROGR A M MENU The PROG RAM MENU branch of the menu tree allo ws you t o program and edit s ome proc - ess param eters, f aults, outputs , and secur ity codes. T o access this branc ...
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Emerson 3081FG - page 37
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-7 Model 3081F G % mA O CONCENTRA TION 2 INDICA TOR F AUL T V ALUE 26020010 Figure 3-9. F A ULT V A L c. FA ULT VA L Refer to Fig ure 3-9. Us e this sc reen to set the value that the 4-20 m A output w ...
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Emerson 3081FG - page 38
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-8 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G f. RESET MAX C ELL T Refer to Figure 3-1 2. The transm itter tracks the max imum c ell temperatur e obtaine d. Use this sc reen to res et the m axim um cell temper ature attain ed value ...
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Emerson 3081FG - page 39
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-9 Model 3081F G % O CONCENTRA TION 2 26020015 Figure 3-1 5. TR IM 20 mA? i. TRIM 20 mA? Refer to Figure 3-1 5. Use this s creen to tr im the 20 m A value of the 4-20 m A output. NOTE Before trimming ...
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Emerson 3081FG - page 40
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-10 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G % O CONCENTRA TION 2 TRACK O DURING CALCHECK 2 26020051 Figure 3-18. SET O 2 T RACKING l. SET O 2 TR A CKING Refer to Figure 3-1 8. Use this s creen to perm it the 4-20 m A line to tr ...
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Emerson 3081FG - page 41
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-11 Model 3081F G % 26020017 Figure 3-20. SHOW FAULT 3-6 DIAGNOSTICS M ENU The DIAGNO STICS MENU branc h of the m enu tree allo ws you t o exam ine outputs , current faults, an d unit inf orm ation. N ...
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Emerson 3081FG - page 42
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-12 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G O CELL IMPEDANCE ST A TUS 2 26020020 % O CONCENTRA TION 2 Figure 3-23. CELL IMPED A NCE d. CELL IMPED A NC E Refer to Figure 3-2 3. Use this s creen to ex- amine the O 2 cell impedance ...
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Emerson 3081FG - page 43
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-13 Model 3081F G % CELL TEMPERA TURE MAXIMUM 26020021 Figure 3-26. M A X CELL T g. M A X CELL T Refer to Figure 3-2 6. Use this s creen to ex- amine the m axim um temperatur e attaine d by the O 2 ce ...
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Emerson 3081FG - page 44
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-14 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G a. IN M ANU A L? Refer to Figure 3-27. Failure to remove the an alyzer fro m automatic control loops prior to per- forming this procedure may result in a dangerous opera ting condition ...
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Emerson 3081FG - page 45
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Startup and Operati on 3-15 Model 3081F G % % O CONCENTRA TION 2 LOW CALIBRA TION CHECK GAS O V ALUE 2 26020056 Figure 3-29. A CCE PT LOW O 2 d. SLOPE Refer to Figure 3-3 0. Use this s creen to ex- amine the s lope c alculat ...
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Emerson 3081FG - page 46
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 3-16 Startup and Operation Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G ...
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Emerson 3081FG - page 47
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-1 Model 3081F G SECTION 4 HA RT /A MS 4-1 OVER VIEW The HART Comm unicator is a ha ndheld c om- munic ations interf ace dev ice. It provid es a comm on comm unications link to a ll mic roproc- essor- based instr ...
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Emerson 3081FG - page 48
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-2 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT MODEL 3081 TRANSMITTER TER MINA L BLOCK LOOP CONNECTORS 4-20 mA SIGNA ...
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Emerson 3081FG - page 49
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-3 Model 3081F G LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL PORT & BATTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT LOOP CONNECT ORS 4-20 mA SIGNAL LINE HART COMMUNICA TOR RL < 250 ...
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Emerson 3081FG - page 50
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-4 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G O2 value Cell T emp Imp VIEW FLD DEV V ARS PV is O2 value % rnge O2 output SV is TC T emp TC value PROCESS V ARIABLES DIAG/SERVICE VIEW SV Loop T est Method D/A trim method Reset Max T emp method S ...
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Emerson 3081FG - page 51
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-5 Model 3081F G URV SELECT O2 RANGE Alarm V alue Ta g BASIC SETUP DET AILED SETUP Dev id Date Final Asmbly num Snsr s/n Descriptor Message Ve r Bld Bld Date O2 value Snsr unit USL LSL Min span Cell T emp Snsr un ...
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Emerson 3081FG - page 52
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-6 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G Manufacturer Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev URV Filter Poll addr Num req preams DEVICE INFORMA TION REVIEW D ...
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Emerson 3081FG - page 53
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management HART/AMS 4-7 Model 3081F G 4-6 HART COMM UNICATOR ST A RT C A L- CHECK METHOD To perf orm a c alibration check on the T wo-W ire In Situ Ox ygen Analyzer with the HART Com- munic ator, use the f ollowing procedure . If nec ...
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Emerson 3081FG - page 54
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 4-8 HART/AMS Rosemount Anal ytical Inc. A Division of Emerso n Process Management Model 3081F G ...
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Emerson 3081FG - page 55
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Maintenance and S ervice 5-1 Model 3081F G SECTION 5 MAINTEN A NCE A ND SERVICE Install all p rotective equipment covers and safety ground leads after equip- ment repair or service. Fa ilure to in- stall covers and ground le ...
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Emerson 3081FG - page 56
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 5-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G 13 12 11 10 ST ANDOFF ST ANDOFF ANALOG BOARD CPU BOARD RIBBON CABLE 29750006 15 14 9 1 2 3 6 8 7 5 4 1. Housing 2. O-ring 3. Lockw asher 4. Screw 5. Terminal E nd Cap 6. Terminal Bloc ...
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Emerson 3081FG - page 57
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Maintenance and S ervice 5-3 Model 3081F G 9. Connect the ribbon ca ble connec tor between displa y board (11) and the CPU board of PC board s tack (10). Ensure t he cable connector is ful ly seated. 10. Repositio n displa y ...
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Emerson 3081FG - page 58
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 5-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G a. Rem ove the end cap of the probe t o expose the term inal bloc k. b. Ref er to Figure 5- 2. Disconn ect the f our wires (t wo oxygen s ignal wires and t wo therm ocouple wires ) fr ...
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Emerson 3081FG - page 59
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-1 Model 3081F G SECTION 6 TROU BLESHO OTING Install all p rotective equipment covers and safety ground leads after trouble- shooting. Failure to install covers and ground leads could result in seri ous inj ...
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Emerson 3081FG - page 60
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-2 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G IMPEDANCE, SPEED OF RESPONSE (t ), sec 90 0 26020060 100 200 300 400 500 AIR TO 0.4% O 2 0.4% O TO AIR 2 Ω Figure 6-2. Speed of Response Frequentl y conduct c alibratio n check s to look ...
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Emerson 3081FG - page 61
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-3 Model 3081F G 6-4 IDENTIFYING A ND CORR ECTING F A ULT INDICATIONS A fault in the oper ation of the Two-W ire In Sit u Ox ygen Analyzer is ind icated b y the faulted op- eration d isplay. If no faults ex ...
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Emerson 3081FG - page 62
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-4 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G % 26020024 Figure 6-5. Fault 1, Open Thermocouple a. Fault 1, Open Thermocouple The therm ocouple c onnectio n is op en. The fault d isplays as s hown in F igure 6- 5. 1. Refer to Fig ure 6 ...
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Emerson 3081FG - page 63
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-5 Model 3081F G % 26020026 Figure 6-7. Fault 3, Shorted Thermocouple c. Fault 3, Shorted Thermocouple The therm ocouple c onnectio ns are sh orted. The f ault displa ys as sho wn in Figur e 6-7. 1. Allow a ...
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Emerson 3081FG - page 64
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-6 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G % 26020028 Figure 6-9. Fault 5, O 2 Cell O pen e. Fault 5, O 2 Cell O pen The O 2 c ell connec tion is op en. The f ault displa ys as sho wn in Figur e 6-9. 1. Allow ade quate t ime f or th ...
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Emerson 3081FG - page 65
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 6-7 Model 3081F G % 26020030 Figure 6-11. Fault 7, Reversed O 2 Cell g. Fault 7, Reversed O 2 Cell The O 2 c ell connec tions are r eversed. T he fault d isplays as s hown in F igure 6- 11. 1. Refer to Fig u ...
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Emerson 3081FG - page 66
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 6-8 Troubleshooting Rosem ount Analytical Inc. A Division of E mers on Process Management Model 3081F G ...
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Emerson 3081FG - page 67
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divis ion of Emerson Process Management Return of Materi al 7-1 Model 3081F G SECTION 7 RETURN OF MATERI AL 7-1 If f actor y r epair of def ective equipm ent is re- quired, pr oceed as follows: a. Sec ure a retur n author ization n umber from a Rosem ount Anal yti ...
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Emerson 3081FG - page 68
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 7-2 Return of Material Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G ...
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Emerson 3081FG - page 69
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 8-1 Model 3081F G SECTION 8 REPLACEMENT PARTS Table 8- 1. Replac ement Part s List Figure and Index No. Part Number Descriptio n 1-1, 2 1A99138G 01 Model 308 1 Tr ansmitter CEN ELEC 1-1, 2 1A99138G 02 Model ...
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Emerson 3081FG - page 70
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 8-2 Replacement Parts Rosemount Analyt ical Inc. A Division of Emerson Process Management Model 3081F G ...
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Emerson 3081FG - page 71
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management Index 9-1 Model 3081F G SECTION 9 INDEX This index is an alphabeti zed listi ng of par ts, term s, and procedur es ha ving to do with the H az- ardous Area Ox y gen /Combus tibles T ransmitter. Every item listed i n this i ...
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Emerson 3081FG - page 72
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 9-2 Index Rosemount Anal ytical Inc. A Division of Emers on Process Management Model 3081F G M Materials of Constr uction, 1-7 Materials of Construction, El ectronics , 1-8 MAX CELL T Screen , 3-13 Mechanic al Install ation, Prob e, 2-1 Menu Arro ws, 3-5 Menu T ree, 3-4 Menu T ree for HART Co ...
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Emerson 3081FG - page 73
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Divisi on of E mers on Process Management Index 9-3 Model 3081F G U UNIT SER # Screen, 3-13 UPPER RANG E VAL Sc reen, 3-7 Z Zirconia Disc, 1-3 9 ...
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Emerson 3081FG - page 74
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Emerson 3081FG - page 75
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 Rosemount Anal ytical Inc. A Division of Emers on Process Management Drawings and Schem atics 10-1 Model 3081F G SECTION 10 DRAWINGS A N D SCHEMATICS 10 ...
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Emerson 3081FG - page 76
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 10-2 Drawings and Schematics Rosemount Anal ytical Inc. A Division of Emerson Process Management Model 3081F G ...
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Emerson 3081FG - page 77
368 1 / 9-02 WA RRA NTY Goods an d part(s ) (excludin g consum ables) m anufactur ed by Seller ar e warrant ed to be f ree fr om defects in workm anship and m ateria l under nor mal use an d servic e for a per iod of twel ve (12) months from the date of shipm ent b y Seller. C onsum ables, glass electrod es, m embranes, liq uid junctions, electro l ...
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Emerson 3081FG - page 78
Instruction Manual IB-106-308 1 Rev. 1.5 Septem ber 2002 © Rosemount Anal ytical Inc. 2002 Model 3081F G Emerson Process Management Rosemount A nal ytical Inc. Process A n alytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P AC I F I C Fisher-Rosemount Singapore Private ...
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