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Honeywell Y8610U - page 1
PRODUCT DAT A Put UPC Code Here 68-0291-03 ® Automatic Ignition Systems ANSI Z21.20 Y8610U Intermittent Pilot Retrofit Kit GENERAL The Y8610U is a complete kit for conver ting conventional standing pilot systems to inter mit tent pilot systems. It is used on gas-fired atmospheric furnaces, boilers, and heating appliances. Not for use on d irect ve ...
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Honeywell Y8610U - page 2
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 2 ORDERING INFORMATION When purchasing replacement and modernizat io n products from your TRADELINE® whol esaler or distributor , refer to the TRADELINE® Catalog or price sheets for complete ordering number . If you have additional questions, need further information, or w oul d like to commen ...
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Honeywell Y8610U - page 3
Y8610U INTERMITTENT PILO T RETROFIT KIT 3 68-0291—0 3 T ransformer Sizing: Add current ratings of Y8610, vent damper , and any other control system components. Multiply this total by 24V to determine the transformer V A requirement. Mounting: Mounts in any position except with terminals up. Recom- mended mounting position is with termi nals down ...
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Honeywell Y8610U - page 4
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 4 Fig. 1. Y8610U retrofit kit components. Fig. 2. S86 10U module d imensions i n inches (m m). VR8304 S8610U INTERMITTENT PILOT MODULE WITH WIRING HARNESS 392431 IGNITER- SENSOR ASSEMBL Y ALSO INCLUDED: • 394800-30 IGNITION CABLE (30 IN. (760 mm)) • 393690-14 STRAIGHT FLANGE KIT • 393691 N ...
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Honeywell Y8610U - page 5
Y8610U INTERMITTENT PILO T RETROFIT KIT 5 68-0291—0 3 Fig. 3. VR8304M mo unting dimensions in inches (mm). Fig. 4. VR8 204A mounting dimensions in inc hes (mm). OUTLET PRESSURE TA P INLET OUTLET WIRING TERMINALS (3) INLET PRESSURE T AP PRESSURE REGULA TOR ADJUSTMENT (UNDER CAP SCREW) PILOT OUTLET PILOT ADJUSTMENT (UNDER CAP SCREW) GAS CONTROL KNO ...
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Honeywell Y8610U - page 6
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 6 Fig. 5. 392431 Igniter-sensor mounting dimensions in inches. (mm). PLANNING THE INST ALLATION WARNING Fire or Explosio n Hazard. Can cause severe in jury , death or prop erty damage. 1. Plan the installation as outlined below . 2. Plan for frequent maintenance as de scribed in the Maintenance ...
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Honeywell Y8610U - page 7
Y8610U INTERMITTENT PILO T RETROFIT KIT 7 68-0291—0 3 INST ALLATION When Inst alling this Product… 1. Read these instructions carefully . Failure to fol low them could damage the product o r cause a hazardo us condi- tion. 2. Check the ratings given in these instructions and on the product to ensure the product is suitable for your applica- tio ...
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Honeywell Y8610U - page 8
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 8 5. Applicable only to warm air heating appliances. Inspect heat exchangers for cracks, openings or excessive cor- rosion. 6. Applicable only to boilers. Inspect for evidence of water or combustion product leaks. 7. Insofar as is practical, close all building doors and win- dows and all doors b ...
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Honeywell Y8610U - page 9
Y8610U INTERMITTENT PILO T RETROFIT KIT 9 68-0291—0 3 Remove Thermocouple Unscrew or snap the thermocoup le out of the pilot burner and discard. See Fig. 7. NOTE: It could be necessary to pull out the main burner for access to the pilot burner . Do not move or relocate the pilot burner . Do not bend tubin g near the pilot burner . Fig. 7. Remove ...
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Honeywell Y8610U - page 10
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 10 Inst all the Gas Control WARNING FIRE OR EXPLOSION HAZARDCAN CAUSE PROPERTY DAMAGE, SEVERE INJUR Y , OR DEA TH. Follow the se warnings exact ly: 1. Do not bend the pilot gas tubing at the gas control or at the pilot burner after the compression fitting is tightened. Gas leakage at the connect ...
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Honeywell Y8610U - page 11
Y8610U INTERMITTENT PILO T RETROFIT KIT 11 68-0291—0 3 Fig. 1 1. Install sediment trap. Mount Gas Control 1. The gas control can be mounted from 0 to 90 degrees, in any direction inclu ding vertically , from the u pright posi- tion of the gas co ntrol knob. 2. Mount the gas control so the gas flow is in same direc- tion as the arrow on t he gas c ...
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Honeywell Y8610U - page 12
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 12 Locate and Mount the S8610U Intermittent Pilot Module Location Identify a mounting lo cation for the S86 10U ignition contro l. The mounting location must provide: — Good, clear access to the field wiring terminals. — Operating ambient temperatures between -40°F (-40°C) and 165°F (74° ...
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Honeywell Y8610U - page 13
Y8610U INTERMITTENT PILO T RETROFIT KIT 13 68-0291—0 3 Connect Ignition Cable Use the provided ignition cable to connect the S8610U module to the pilot burne r . Be sure the ignition cable is not expo sed to high temperature while the appliance is operating . NOTE: The cable must not run in continuous contact with a metal surface or spark voltage ...
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Honeywell Y8610U - page 14
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 14 Fig. 16. Y8610U connection s in a heating system with an atmos pheric burner and no ven t damper . SETTINGS DIP Switch (S1) Settings The factory default settings for the S8610U are recommended for retrofit applications. The se settings will provi de the most reliable system operation. Fig. 17 ...
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Honeywell Y8610U - page 15
Y8610U INTERMITTENT PILO T RETROFIT KIT 15 68-0291—0 3 Jumper This jumper (labeled P4) is used to lock the operating sequence selected by the DIP sw itch settings. See Fig. 18. IMPORTANT Once the Jumper h as been pulled or the module star ts the 10 th “Call for Heat”, the control operating sequence is permanently locked and cannot be reset by ...
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Honeywell Y8610U - page 16
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 16 7. Perform a gas leak test in the appliance includ ing both the inlet and outlet sides of the gas control. GAS LEAK TEST : Paint the gas control gasket edges and al l pipe connections downstream of t he ga s control, including the pilot tubing connecti ons, with a rich soap and wate r solutio ...
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Honeywell Y8610U - page 17
Y8610U INTERMITTENT PILO T RETROFIT KIT 17 68-0291—0 3 T R OUBLESHOOTING WARNING Fire, Explosion, or Electrical Shock Hazard. Can cause severe in jury , death or prop erty damage. Do not attempt to modify the physical or electrical characteristics of this device in any way . Replace it if troubleshooting indi cates a malfunction. IMPORT ANT 1. Th ...
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Honeywell Y8610U - page 18
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 18 STEP 4: Check Pilot and Main Burner Lightoff. 1. Set the thermostat to “Call for Heat.” 2. W atch the pilot burner du ring the ignition sequence. See if one of the followin g occurs: a. Ignition spark continues after the pi lot is lit. b. The pilot lights and the spark stops, but main bur ...
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Honeywell Y8610U - page 19
Y8610U INTERMITTENT PILO T RETROFIT KIT 19 68-0291—0 3 LED St atus and T roubleshooting The ignition control module has two LEDs; on e for flame sensing and one for system status: Fig. 21. Lo cation of LE Ds. • Flame Status and Sense LED — Indicate s system operation status and senses error conditions. See T abl e 9 on page 20 and the “T ro ...
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Honeywell Y8610U - page 20
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 20 a Flash Code Descriptions: - Flash Fast: rapi d blinking. - Heartbeat: Constant ½-second bright, ½-second dim cycles. - 4-second solid on pulse followed by “x” 1-second fla shes indicates flame current to the neare st μ A. This is o nly available in run mode. - A single flash code numb ...
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Honeywell Y8610U - page 21
Y8610U INTERMITTENT PILO T RETROFIT KIT 21 68-0291—0 3 T roubleshooting Guide Refer to the Fig. 22 for troub leshooting the S8610U control module. Fig. 22. T roubleshooting G uide. PO WER TO TH-W TERMINAL? (NOMINAL 24 V ) PILO T BURNER LIGHTS? S PARK STOPS WHEN PILOT IS LIT? MAIN BURNER LIGHTS? SYSTE M RUNS UNTIL “CALL FOR HEAT” ENDS? “C AL ...
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Honeywell Y8610U - page 22
Y8610U INTERMITTENT PI LOT RETROFIT KIT 68-0291—0 3 22 ANSI STANDARDS Exhibit A Recommended Procedure for Safety Inspection of an Existing Appliance Inst allation as a Preliminary S tep to Applying an Automati c Intermittent Pilot System The following proced ure is intended as a guide to aid in d etermining that an applia nce is properly installe ...
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Honeywell Y8610U - page 23
Y8610U INTERMITTENT PILO T RETROFIT KIT 23 68-0291—0 3 Exhibit B Procedure for Inst alling Automatic Intermittent Pilot Systems Prior to beginning this procedure, a preliminary exami nation of the appliance and the automatic intermittent pilot system shoul d be made to determine that the automatic intermittent pi lot system can be properly applie ...
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Honeywell Y8610U - page 24
Y8610U INTERMITTENT PI LOT RETROFIT KIT Automation and Control Solutions Honeywell Internationa l Inc. 1985 Douglas Drive North Golden Valley, MN 55422 Honeywell Limited-Honeywell Limitée 35 Dynamic Dr ive Toronto, Ontario M1V 4Z9 customer.honeywell.com ® U.S. Registered T rademark © 201 1 Honeywell International Inc. 68-0291—03 M.S. Rev . 02- ...
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