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Lincoln Electric IM916 - page 1
Po wer F eed ™ 10M Dual W ire Feeder %&( * %(Z)Y#$+" IM91 6 July, 2010 )498GL8C8A7FBA/BH Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. % $%* $)*" ...
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Lincoln Electric IM916 - page 2
%($$ CBJ8E878DH<C@8AG 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. _____________________________ ...
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Lincoln Electric IM916 - page 3
<< )*/ << ARC R A Y S can b urn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b . Use suitable clothing made from durable flame-resistant materi ...
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Lincoln Electric IM916 - page 4
<<< )*/ <<< FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in a ...
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Lincoln Electric IM916 - page 5
<I )*/ <I &(N+*%$))W(*N Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: )PE8GO&BHE)BH74:8"ZE6 1. Protegez-vous con ...
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Lincoln Electric IM916 - page 6
I I Thank Y ou for selecting a '+"*/ product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! (847G;<F%C8E4GBEF #4AH4?6B@C?8G8?L before attempting to use this equipment. Save this manual and keep it han ...
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Lincoln Electric IM916 - page 7
I< I< * "%%$*$*) Page AFG4??4G<BA ? ...
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Lincoln Electric IM916 - page 8
I<< I<< * "%%$*$*) #4<AG8A4A68 ? ...
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Lincoln Electric IM916 - page 9
&%-(R#+"-(( $)* "" *%$ *$" )& *%$)T&BJ8E887R#H4?-<E88878E -((,%(-((,)*%$? ...
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Lincoln Electric IM916 - page 10
$)* "" *%$ &%-(R#+"-(( )*/ &(+*%$ "*(%(%+*$ The electrode supply may be either from reels, Readi- R e e l s , s p o o l s , o r b u l k p a c k a g e d d r u m s o r r e ...
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Lincoln Electric IM916 - page 11
$)* "" *%$ &%-(R#+"-(( $ *,"*(%&%"(*/ When negative electrode polarity is required, such as in some Innershield applications, reverse the output connections at the power s ...
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Lincoln Electric IM916 - page 12
$)* "" *%$ &%-(R#+"-(( ,%" * )$)$ T he b es t a rc p er fo r ma nc e o c cu rs w he n t h e P ow e r Waves® have accurate data about the arc conditions. Depending upon the process, inductance within t ...
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Lincoln Electric IM916 - page 13
$)* "" *%$ &%-(R#+"-(( -( (, ( ( *% %("%-)& The speed range capability and drive torque of the Power Feed™ wire drives can be easily and qui ...
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Lincoln Electric IM916 - page 14
$)* "" *%$ &%-(R#+"-(( (( *%(%$*%$ 1. Remove the rear access door from the wire feeder case. 2. Locate the dip switch bank on the P.C. board (refer to table A.3) 3. Locate dip switch # 8 a ...
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Lincoln Electric IM916 - page 15
$)* "" *%$ &%-(R#+"-(( &(%+( *% $)* "" (, (%"") $-(+) E<I8(B??!<GAFG4??4G<BA!&12? ...
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Lincoln Electric IM916 - page 16
$)* "" *%$ &%-(R#+"-(( #4:AH@HAF The easiest and least expensive way to use the Magnum 550 guns with Power Feed™ 10 Dual wire feeders is to order the gun with the K613-7 connector kit, and install a K1500-3 ...
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Lincoln Electric IM916 - page 17
$)* "" *%$ &%-(R#+"-(( ?BJ)8AFBE!<G<AFG4??4G<BA<F4F9B??BJF 1. Remove rear access door of the wire feeder case. 2 . Locate the shutdown circuit leads inside feeder case cavity (refer to table ...
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Lincoln Electric IM916 - page 18
$)* "" *%$ &%-(R#+"-(( Shown with • K2230-2 Power Feed™ 10M Single Wire Feeder • K1780-2 PF™-10/R • K2203-1 Power Wave® 455M/STT • K2205-1 Wire Drive Module 4E7HGB@4G<BA)LFG8@ Shown with • Co ...
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Lincoln Electric IM916 - page 19
%&( *%$ &%-(R#+"-(( %##%$-"$ (, *%$) -) • Wire Feed Speed Q Constant Current , Q Constant Voltage #-# • Gas Metal Arc welding #-&#? ...
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Lincoln Electric IM916 - page 20
%&( *%$ &%-(R#+"-(( &(%+*)(&*%$ The Power Feed™ 10M Dual Wire Feeder unit con- sists of a user interface and two wire drives. This unit will be available as a bench model or a boom model. The Power Feed™ 10M D ...
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Lincoln Electric IM916 - page 21
+( %&( *%$ %&( *%$" *+() $ %$*(%") &%-( R# )() )/)*# %$+( *%$ The specific system component function of the pc board will be configurable by dip switch or by softwar ...
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Lincoln Electric IM916 - page 22
%+*&+*%$*(%") • The Power Feed™ 10M Dual Wire Feeder has 2 encoder knobs to adjust weld parameters. • Each encoder changes the displayed value of the meter located directly above that encoder. • In CC-GTAW modes when equipped with a foot or hand amptrol, the left encoder sets the maximum welding current. Full depr ...
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Lincoln Electric IM916 - page 23
%&( *%$ &%-(R#+"-(( "/%+*%$*(%") )+( The MSP4 panel controls (Items 7 and 9) set consist of an encoder knob Item 8 and two push buttons. The encoder is primarily used to change the value ...
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Lincoln Electric IM916 - page 24
%&( *%$ &%-(R#+"-(( Once “Weld Mode Search” is displayed, pressing the right pushbutton labeled “Begin” will start the search process. During the search process, pressing the right pushbut- ton typically acts as a “next” button and t ...
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Lincoln Electric IM916 - page 25
%&( *%$ &%-(R#+"-(( )* +& *+()#$+ (See Figure B.3a) 1. To access the set-up menu, press the (<:;G and "89G buttons of the #)& panel simultaneously. $BG8 that the set-up menu cannot be accessed if the ...
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Lincoln Electric IM916 - page 26
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA K<G)8GHC#8AH & This setup menu parameter can be used to exit the setup menu. When & is displayed, pre ...
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Lincoln Electric IM916 - page 27
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA & &EB687HE8;4A:8#8G;B7 This option selects how remote procedure selection (A/B) will be made. The selected pro ...
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Lincoln Electric IM916 - page 28
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA & HA%99F8G 7=HFG@8AG This option adjusts the wire feed speed calibration of the pull motor of a push-pull ...
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Lincoln Electric IM916 - page 29
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA & &HF;&H??HA!AB58;4I<BE This option determines how the potentiometer on the Push/Pull ...
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Lincoln Electric IM916 - page 30
%&( *%$ &%-(R#+"-(( +)($& (#*() &4E4@8G8E 89<A<G<BA & );BJ* 8FG#B78F Most power sources contain weld modes used for calibration and test purposes. By default, t ...
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Lincoln Electric IM916 - page 31
%&( *%$ &%-(R#+"-(( &4E4@8G8E 89<A<G<BA & A6B78E"B6>BHG Locks one or both of the upper knobs (encoders), preventing the operator from changing wire feed speed, amps, volts or trim. The functio ...
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Lincoln Electric IM916 - page 32
%&( *%$ &%-(R#+"-(( &4E4@8G8E 89<A<G<BA & )8G+F8EAG8E9468&4FF6B78 Prevents unauthorized changes to the equipment. The default passcode is zero which allows full access. A nonzero passcode wi ...
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Lincoln Electric IM916 - page 33
%&( *%$ &%-(R#+"-(( Memory#4 Memory#5 Memory#6 Memory #1 -Weld Parameters -Mode -Preflow/Postflow -Run in -Start Parameters -Arc Control -Crater Parameters Memory#2 Memory#3 ProcedureB -Weld Parameters -Mode -Preflow/Postflow -Run in -Star ...
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Lincoln Electric IM916 - page 34
%&( *%$ Each procedure contains/stores the following informa- tion: • Basic weld parameters as applicable - WFS, Volts, Trim, Amps • Weld Mode - Mode Number • Preflow/Postflow - Time in Seconds • Run in - WFS Only (work point determined by next active sequence state) • Start Parameters - Status, Slop ...
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Lincoln Electric IM916 - page 35
%&( *%$ (864??<A:9EB@#8@BEL To recall the contents of a memory into the active proce- dure, momentarily push the desired memory button (for less than 2 seconds). The saved parameters will be copied into the active procedure, and the LED of the memory button will light indicating the source of the info ...
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Lincoln Electric IM916 - page 36
%&( *%$ )G8C)LA8E:<6%C8E4G<BA -<G;BHG)G4EGE4G8EHEA546>9HA6G<BAF46G<I8 -4I89BE@HA6G<BA4?<GL 1. Trigger is pulled and released; Preflow sequence begins and runs until Preflow timer expires. 2. Run-In sequence begins and runs until Arc is estab- ...
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Lincoln Electric IM916 - page 37
-( (" "%$ ((") )&%%")%(%") * B #BHAG 4 "5 >: (847<(88? &46>4:8 +F<A: G;8 #B?787 &?4FG<6 !& (847<(88? 74CG8E The Sp ...
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Lincoln Electric IM916 - page 38
%&( *%$ +( * B #BHAG GB "5 >: )CBB?F @@ <4@8G8E BE "5 !: AA8EF;<8?7B<?F The Spindle should be located in the "%-(? ...
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Lincoln Electric IM916 - page 39
%&( *%$ $ "*(%$(! +)*#$* 1) Turn the Reel or spool until the free end of the electrode is accessible. 2) While tightly holding the electrode, cut off the bent end and straighten the first 6" (150 mm). Cut off the first 1" (25 mm) ...
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Lincoln Electric IM916 - page 40
%&( *%$ #!$ -" 1) Use only a network compatible power source. 2) Properly connect the electrode and work leads for the correct electrode polarity. 3) Set all desired parameters such as trigger logic, Run-in Speed, Acceleration, Electrode polarity, etc. per “DIP SWITCH SETUP? ...
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Lincoln Electric IM916 - page 41
%&( *%$ %#&%$$*)* *+)"*) Each network component has a single status light. The light is a bicolor, Green/Red, LED. The purpose of the status light is to allow the operator to quickly identify that the system is working properly or, if not, which component is causing the proble ...
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Lincoln Electric IM916 - page 42
%&( *%$ &%-(R#+"-(( )* *+)"*)* *)%$Z* ")G4G8 Red LED blinking at a fast rate Red LED ON and steady Green LED ON and steady &BJ8E)BHE68" Power source needs to be ...
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Lincoln Electric IM916 - page 43
%&( *%$ &%-(R#+"-(( "#*)**$ Each user memory can be optionally configured to limit the user’s range of control over some user interface set- tings. By default, user limits are not enabled. To set lim- its for a sel ...
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Lincoln Electric IM916 - page 44
))%() &%-(R#+"-(( *"T(,(%""$+*+!*) -<E8)<M8 (B?? E<I8 E<I8A )B?<7)G88??86GEB78 0.023” ...
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Lincoln Electric IM916 - page 45
• Readi-Reel Adapters - Adapts 22-30 lb. Readi-Reels to a 2" Spindle K363P - Adapts 50-60 lb. Readi-Reels to a 2" Spindle K438 • Coil Adapter - Adapts 50-60 lb. Lincoln coils to a 2" Spindle K1504-1 • Plastic Wire Cover for 30-44 lb. Wire Packages K1634-3 • Plastic Wire Cover for up to 60 lb. Wire Packages K1634-2 • Water C ...
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Lincoln Electric IM916 - page 46
))%() &%-(R#+"-(( ! %" &*( Permits 14 lb. (6 kg) Innershield coils to be mounted on 2” (51 mm) O.D. spindles. !& ((" &*( Adap ...
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Lincoln Electric IM916 - page 47
))%() &%-(R#+"-(( !#""(%$$*%$ For any gun having a newer style Miller connector. Install gun adapters per the instructions shipped with it. !%.%%$$? ...
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Lincoln Electric IM916 - page 48
))%() &%-(R#+"-(( !-()*(*$( Install per the Instructions shipped with the Kit. ! &+)&+"" !* $ ! %%* #& ...
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Lincoln Electric IM916 - page 49
#$*$$ &%-(R#+"-(( IB<7<A:-<E8887<A:&EB5?8@F Wire feeding problems can be avoided by observing the following gun handling and feeder set up proce- dures: a) Do not kink or pull cable around sharp corners. b) K ...
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Lincoln Electric IM916 - page 50
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846<?< ...
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Lincoln Electric IM916 - page 51
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B ...
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Lincoln Electric IM916 - page 52
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B ...
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Lincoln Electric IM916 - page 53
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B ...
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Lincoln Electric IM916 - page 54
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B ...
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Lincoln Electric IM916 - page 55
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B ...
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Lincoln Electric IM916 - page 56
*(%+")%%*$ &%-(R#+"-(( Observe all Safety Guidelines detailed throughout this manual Error Codes for the Power Wave 455: Code 10555 and below $BG8 For any Err # listed below write down the error number for reference and try cycli ...
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Lincoln Electric IM916 - page 57
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846<?< ...
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Lincoln Electric IM916 - page 58
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846<?< ...
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Lincoln Electric IM916 - page 59
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846&l ...
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Lincoln Electric IM916 - page 60
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846&l ...
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Lincoln Electric IM916 - page 61
*(%+")%%*$ &%-(R#+"-(( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your "B64?"<A6B?AHG;BE<M87<8?7)8EI<6846&l ...
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Lincoln Electric IM916 - page 62
(#) &%-(R#+"-(( $%* This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagra ...
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Lincoln Electric IM916 - page 63
(#) &%-(R#+"-(( 6.88 .218 4.25 .75 .75 .81 .90 12.07 12.96 18963 3.06 8.50 M 4.08 3.86 (4 KEYHOLE SLOTS) 10-17-97 CONTROL BOX DIMENSION PRINT 6 . 8 8 . 2 1 8 4 . 2 5 . 7 5 . 7 5 . 8 1 . 9 0 1 2 . 0 7 1 2 . 9 6 18963 3 . 0 6 8 . 5 0 M 4 . 0 8 3 ...
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Lincoln Electric IM916 - page 64
(#) &%-(R#+"-(( 19.89 A A 19.91 A A 15.41 A A 30.61 A A L11044 7-21-2000C 19.8 9 A A 19.9 1 A A 15.4 1 A A 30.6 1 A A L 11 0 4 4 7-21-2000C -(($#%"#$)%$&($* ...
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Lincoln Electric IM916 - page 65
(#) &%-(R#+"-(( 8.56 A A 14.10 A A 15.55 A A 6.00 A A DOOR OPEN TYP. 5.25 A A 19.43 A A 11.12 A A 2.54TYP. A A 4.43 A A 2.25 A A 2.93 A A 4.25TYP. A A WIRE DRIVE DIMENSION PRINT 7-2000 M19304 8.56 A A 14.10 A A 15.55 A A 6.00 A A DOOR OPEN TY ...
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Lincoln Electric IM916 - page 66
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTR UCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PRA CTICES. SE RECOMIEND A LEER Y ENTENDER LA S INSTR UCCIONES DEL F ABRIC ...
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Lincoln Electric IM916 - page 67
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRICANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA AS PRÁTIC A S DE SEGUR ANÇA DO EMPREG ADOR. • Kee p yo ur he ad o ut o f fu mes. • Use ven tilat ion or e xhau ...
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Lincoln Electric IM916 - page 68
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...
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