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Brinkmann Outdoor Gas Grill - page 1
OWNER’S MANUAL W ARNING HAZARDOUS EXPLOSION MA Y RESUL T IF THESE W ARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL W ARNINGS AND INSTRUCTIONS IN THIS MANUAL TO A VOID PERSONAL INJURY , INCLUDING DEA TH OR PROPERTY DAMAGE. 1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 6 5 0 7 0 0 ASSEMBL Y AND OPERA TING INSTRUCTIONS ...
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Brinkmann Outdoor Gas Grill - page 2
WE W ANT YOU T O ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL P A Y CLOSE A TTENTION TO THE INFORMA TION WHICH FOLLOWS! READ ALL SAFETY W ARNINGS AND INSTRUCTIONS CAREFULL Y BEFOR ...
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Brinkmann Outdoor Gas Grill - page 3
2 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. • Never check for leaks using a match or open flame. CAUTION! Strong odors, colds, ...
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Brinkmann Outdoor Gas Grill - page 4
CYLINDER SPECIFICA TIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of T ransportation (DOT) or the National Standard of Canada, CAN/CSA-B339 as applicable with a listed over-filling prevention device (OPD). 3 W ARN ...
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Brinkmann Outdoor Gas Grill - page 5
4 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut off valve. • A safety relief device having direct communication with th ...
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Brinkmann Outdoor Gas Grill - page 6
W ARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity . Over-filled tanks can create a dangerous condition. Over-f ...
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Brinkmann Outdoor Gas Grill - page 7
6 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder . • DO NOT attempt to connect it to any other fuel suppl ...
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Brinkmann Outdoor Gas Grill - page 8
LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. • Never perform a leak test while the grill is in use. WHEN TO PERFORM A LEAK TEST : • After ...
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Brinkmann Outdoor Gas Grill - page 9
W ARNING 8 6. Check each place listed (A - J) for growing bubbles which indicates a leak. 7. T urn OFF gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to “ off ” position. 10. T ighten any leaking connections. 1 1. Repeat soapy water test until no leaks are detected. DO NOT use the ...
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Brinkmann Outdoor Gas Grill - page 10
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light the burner so that fumes do not accumulate inside the grill ...
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Brinkmann Outdoor Gas Grill - page 11
TURNING OFF THE GRILL: 1. T urn OFF the LP tank valve. 2. T urn all burner control knobs to the OFF position. NOTE: T urn off LP cylinder first to prevent gas from being left in the system under pressure. CAUTION! • The LP tank valve should always be in the off, or closed, position when the grill is not in use. 10 T o turn off the LP tank valve, ...
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Brinkmann Outdoor Gas Grill - page 12
11 • DO NOT leave your grill unattended while in use. • DO NOT move grill when in use. Lock wheels in place to stabilize grill. • DO NOT use water to extinguish flare-ups. • Have fire extinguisher readily accessible suitable for use with gas appliances. • Only use ceramic briquets that are large enough so they do not fall through the briq ...
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Brinkmann Outdoor Gas Grill - page 13
USING OTHER FEA TURES OF THE GRILL: THE SINK: • Attach a standard garden hose to the supply line and a spigot to provide water for the faucet. T urn on the water supply to the garden hose. The faucet handle turns on and of f the water flow . NOTE: Do not leave water supply to garden hose on when not in use. • Attach the drain hose (provided) at ...
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Brinkmann Outdoor Gas Grill - page 14
TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Check the venturi tubes to ensure they are properly connected to the valves and the orifices are inside the venturi tube. ...
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Brinkmann Outdoor Gas Grill - page 15
BURNERS AND VENTURIS • Although your burner is constructed of high quality stainless steel, it will rust as a result of the extreme heat and acids from cooking foods. Regularly inspect the burner for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner . • V enturi tubes can become blocked by spiders and oth ...
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Brinkmann Outdoor Gas Grill - page 16
TROUBLE SHOOTING: Problem: Possible Causes: • Burner will not light 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. 3. V enturi may not be properly seated. 4. V enturi may be obstructed. 5. The cylinder valve may be closed. 6. Regulator is not properl ...
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Brinkmann Outdoor Gas Grill - page 17
16 • T o protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • W ash cooking grill and briquet grate with hot, soapy water , rinse well and dry . Lightly coat cooking grill with vegetable oi ...
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Brinkmann Outdoor Gas Grill - page 18
1 Right side panel 1 Grease cup wire frame 1 Grease cup 1 T ank hook bracket 2 Side table legs 1 Axle 1 Control panel 1 Grill bottom frame 1 Kitchen bottom shelf 4 Straight legs 1 T ank support bracket 1 Electronic igniter with battery 1 Gas control manifold and Hose/Regulator assembly 2 Control panel knobs 1 Kitchen bottom frame 1 T rim panel 4 Ca ...
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Brinkmann Outdoor Gas Grill - page 19
1 0 0 1 5 0 2 0 0 2 5 0 3 0 0 3 5 0 4 0 0 4 5 0 5 0 0 5 5 0 6 0 0 6 5 0 7 0 0 (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. 2 42 47 25 36 37 21 3 4 1 20 28 11 6 15 7 8 9 23 22 19 5 12 27 32 29 34 39 35 44 43 33 14 31 30 46 16 17 18 10 38 13 FOR MISSING P ARTS, PLEASE CALL CUSTOMER ...
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Brinkmann Outdoor Gas Grill - page 20
Grill - Bottom Frame 19 P ARTS BAG CONT AINS: 10 #8 X 3/8" Sheet metal screws 12 Stainless steel sheet metal screws 2 Hood pivot pins 34 M6 X 35 bolts 4 M6 X 12 bolts 4 Plastic inserts 2 Cotter pins 2 Wing nuts 10 M6 X 5 hex nuts 4 Stainless steel acorn nuts P AR TS BAG CONTENTS Make sure you have all items listed under P ARTS LIST and P ARTS ...
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Brinkmann Outdoor Gas Grill - page 21
Step 2 Assemble two straight legs to the right side of the kitchen bottom frame (bottom kitchen frame can be identified by the two studs used to assemble doors) using four M6 X 35 bolts (hand tighten only at this point). Step 3 Assemble straight legs to the left side of the kitchen bottom frame and the closed side of the grill bottom frame using fo ...
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Brinkmann Outdoor Gas Grill - page 22
Step 4 Attach tank support bracket to open end of grill bottom frame using two M6 X 35 bolts and M6 X 5 hex nuts. NOTE: Securely tighten all bolts at this time. Step 5 Attach locking casters to bottom of right straight legs and plain casters to bottom of middle straight legs). NOTE: T urn cart upside down for easier assembly of casters. Step 6 Inse ...
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Brinkmann Outdoor Gas Grill - page 23
22 Step 9 Attach kitchen upper support frame using eight M6 X 35 bolts. Four small holes in frame should be positioned on left side and face up. Step 10 Add face panel using four stainless steel sheet metal screws. NOTE: T op of face panel has larger flat area above ribs. Step 1 1 Place doors onto studs on kitchen bottom frame and align and insert ...
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Brinkmann Outdoor Gas Grill - page 24
23 Step 13 Slide baskets into slots located on inside of doors. Step 14 Attach right side panel between straight legs using four #8 X 3/8" sheet metal screws. Panel should be mounted with louvers toward bottom of panel. Then add four plastic inserts into holes on straight legs. Step 15 Remove button cap and retaining nut from igniter . Feed th ...
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Brinkmann Outdoor Gas Grill - page 25
Step 18 Mount lower grill housing onto upper grill frame using four M6 X 35 bolts and M6 X 5 hex nuts. Step 19 Remove four bolts from burner supports on bottom of burner . Insert the grill burner into the lower grill housing by sliding V enturi tubes through the large square opening in the bottom of the housing. The gas collector and electrode shou ...
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Brinkmann Outdoor Gas Grill - page 26
25 Step 21 Place hood on top of lower grill housing and insert hinge pins through upper and lower hinges, then secure with cotter pins. Bend ends of cotter pin around hinge pin to secure. Step 22 Attach one handle stand using two M6 X 12 bolts and M6 X 5 hex nuts. Next insert hood handle by sliding into stand. Place the other handle stand over hand ...
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Brinkmann Outdoor Gas Grill - page 27
Step 24 Attach tank hook bracket to studs on left side of upper grill support frame using two wing nuts. Step 25 Slide side table frame onto side legs. Align holes in frame with holes in leg. Secure using four stainless steel sheet metal screws. Step 26 Place sink basin on to upper kitchen frame and align holes. Secure using four stainless steel sh ...
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Brinkmann Outdoor Gas Grill - page 28
Step 27 Install drain by placing rubber gasket around opening in bottom of basin. Insert drain through opening. Place second gasket under bottom side of the basin and over the drain. Secure using large plastic nut provided with drain. Hand tighten. Step 28 Place faucet through the hole in the basin with one washer above and one washer below the bas ...
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Brinkmann Outdoor Gas Grill - page 29
28 Step 35 Add control knobs to valves by aligning the notched stem of the valve with the cut outs on the knobs. Smallest knob is for side burner control. Step 36 Connect wire lead from burner electrode to electronic igniter . Step 37 Place grease cup inside wire frame. Hang frame through center hole in back of lower grill housing. Check grease cup ...
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Brinkmann Outdoor Gas Grill - page 30
R BACKY ARD KITCHEN COVER Our heavy-duty , durable vinyl cover with felt backing provides years of protection for Brinkmann Backyard Kitchen. This top-of-the-line cover comes with closure strips at both ends to prevent cover from slipping or blowing off. Black. 812-3500-0 PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skew ...
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Brinkmann Outdoor Gas Grill - page 31
ACCESSORIES LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252. THE UL TIMA TE 5-PIECE BBQ TOOL SET Yo u ’ ll be the envy of your fellow outdoor chefs with this ultimate BBQ tool set. It ’ s sleek ergonomic design combined with durable, heavy- gauge stainless ...
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Brinkmann Outdoor Gas Grill - page 32
Owner ’ s Manual for Models 810-3600-0 1 1/01, 2/02, 7/02 140-3600-0 For one-year from date of purchase, The Brinkmann Corporation warrants the Brinkmann Stainless Steel Backyard Kitchen TM against defects due to workmanship or materials to the original purchaser . The Brinkmann Corporation ’ s obligations under this warranty are limited to the ...
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