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Lincoln Electric RANGER IM10030 - page 1
RANGER ® 3 PHA SE $%' ) $'V("#*! For Machines with Code Number 11619 " November, 2010 (165DI5@5>4C?>.?E Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful o ...
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Lincoln Electric RANGER IM10030 - page 2
$'## @?G5B545AE9@=5>D 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________ ...
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Lincoln Electric RANGER IM10030 - page 3
ARC R A Y S can b urn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4. b. Use suitable clothing made from durable flame-resistant material to protect your skin and that ...
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Lincoln Electric RANGER IM10030 - page 4
FOR ELECTRIC ALL Y pow ered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electric ...
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Lincoln Electric RANGER IM10030 - page 5
9F (). 9F %'K*)$#((T')K Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: (MB5DL%?EB(?E4175!VB3 1. Protegez-vous contre la se ...
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Lincoln Electric RANGER IM10030 - page 6
F F T h a n k Y o u for selecting a &*!). product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! '514D89C$@5B1D?BC "1>E1<3?=@<5D5<I before attempting to use this equipment. Save this manu ...
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Lincoln Electric RANGER IM10030 - page 7
F9 F9 ) !$$#)#)( Page >CD1<<1D9?> ? ...
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Lincoln Electric RANGER IM10030 - page 8
#() !! )$# '#'P%( )#! (% )$#('#'P%( #%*)($!### ' )$*)%*)NN ...
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Lincoln Electric RANGER IM10030 - page 9
#() !! )$# '#'P%( ().%'*)$#( "#'$*## Because this portable engine driven welder or genera- tor creates it’s own power, it is not necessary to con- nect it’s frame to an earth ground, unless the machi ...
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Lincoln Electric RANGER IM10030 - page 10
*! Fill the fuel tank with clean, fresh, lead-free gasoline. Observe fuel sight gauge in the base of the machine while filling to prevent overfilling. $! The RANGER® 3 PHASE is shipped with the engine crankcase filled with SAE 10W-30 oil. Check the oil level before starting the engine. If it is not up to the full mark on the dip stick, ad ...
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Lincoln Electric RANGER IM10030 - page 11
#() !! )$# '#'P%( ,!#$*)%*)!( With the engine off, connect the electrode and work cables to the studs provided. These connections should be checked periodically and tightened if neces- sary. Loose connections will result in overheating of the ...
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Lincoln Electric RANGER IM10030 - page 12
#() !! )$# '#'P%( !$ )$#+#)! )$# The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid heated air coming out of the welder recirculating back to the cooling air inlet. Also, l ...
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Lincoln Electric RANGER IM10030 - page 13
#() !! )$# '#'P%( +$!)*!+$!)'%)! The 120/240 volt receptacle can supply up to 40 amps of 240 volt power to a two wire circuit, up to 40 amps of 120 volts power from each side of a three wire circuit (u ...
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Lincoln Electric RANGER IM10030 - page 14
If 480 volt single phase load is to be run, the X lead must be one of the leads in the circuit in order for the automatic idle to function. Using a NEMA plug L16-20P, connect either X and Y or X and Z to the receptacle, as well as the machine ground. All auxiliary power is protected by circuit breakers with the fol- lowing values: The 120V has 20 a ...
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Lincoln Electric RANGER IM10030 - page 15
#() !! )$# '#'P%( ()#.%$,'$##)$#( The RANGER® 3 PHASE is suitable for temporary, standby, or emergency power using the engine manu- facturer’s recommended maintenance schedule. The RANGER® 3 PHASE can be permanently installed as a st ...
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Lincoln Electric RANGER IM10030 - page 16
#() !! )$# '#'P%( ?>>53D9?> ?6 '#'P %( D? @B5=9C5C G9B9>7 =ECD 25 4?>5 2I 1 <935>C54 5<53DB9391> 1>4 =ECD3?=@<I G9D8D85 #1D9?>1<<53DB93 ...
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Lincoln Electric RANGER IM10030 - page 17
,!' $#)'$!( *#)$# # $%' )$# ##(,) The engine switch is used to Start the Engine, Select High Idle or Auto Idle while the engine is running, and stop the Engine. When placed in the “OFF” position, the ignition circuit is de-energized to shut down the en ...
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Lincoln Electric RANGER IM10030 - page 18
R '#S(,) The “Range” switch is used to select one of four amperage ranges with generous overlap for Stick/TIG welding, or one Wire Feed welding range. #5F5B 381>75 D85 R'#S (G9D38 C5DD9>7 G89<5 G5<49>7)89CG9<<41=175D85CG9D38? ...
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Lincoln Electric RANGER IM10030 - page 19
$%' )$# () ')#(*)$,##()'*)$#( ()')#)## Be sure all Pre-Operation Maintenance has been per- formed. Also, read the Engine Owner’s Manual before starting for the first time. Remove all loads connected to the AC power recepta- cles. Use th ...
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Lincoln Electric RANGER IM10030 - page 20
$%' )$# ,!#%'$(( For any electrodes the procedures should be kept within the rating of the machine. For electrode infor- mation see the appropriate Lincoln publication. () $#()#)*''#),!# Connect welding cables to the "TO WORK” ...
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Lincoln Electric RANGER IM10030 - page 21
$%' )$# '#'P%( ,',!#%'$((( $#()#)+$!) The Innershield ® electrode recommended for use with the RANGER® 3 PHASE is NR ® -211-MP. The elec- trode sizes and welding ranges that can be used with the ...
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Lincoln Electric RANGER IM10030 - page 22
(($'( '#'P%( $%)$#! &*%"#) (Field Installed) (" !! ),$,! '$ )'!' ,) *$) For heavy-duty road, off-road, plant and yard use. Includ ...
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Lincoln Electric RANGER IM10030 - page 23
(($'( '#'P%( '$""#U&*%"#) () K704 Accessory Kit- (400 AMP Capacity) which includes: • Electrode Holder & Cable • Work Clamp & Cable • Headshield K875 Accessory Kit- (150 AMP Capacity) ,'U? ...
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Lincoln Electric RANGER IM10030 - page 24
1F5 AE1<96954 @5BC?>>5< 4? D85 =19>D5>1>35 G?B; )EB> D85 5>79>5 ?66 256?B5 G?B;9>7 9>C945 D85=1389>5>C?=5 31C5C9D=1I25 >535CC1BI D? B5=?F5 C165DI 7E1B4C D? @5B6?B= B5AE9B54 =19>D5>1>35 '5=?F5? ...
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Lincoln Electric RANGER IM10030 - page 25
"#)## Use 4-stroke motor oil that meets or exceeds the requirements for API service classification SG or SH. Always check the API SERVICE label on the oil con- tainer to be sure it includes the letters SG or SH. SAE 10W-30 is recommended for general, all-tempera- ture use, -5 F to 104 F (-20 C to 40 C). Se ...
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Lincoln Electric RANGER IM10030 - page 26
"#)## ## *()"#)( $+'(%(/'$*( )85 =1H9=E= 1<<?G1 2<5 8978 94<5 C@554 6?B D89C =1389>5 9C '%" >? <?14 ? #$) D1=@5B G9D8 7?F5B> ...
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Lincoln Electric RANGER IM10030 - page 27
)'$*!($$)# '#'P%( If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935139<9DI for technical troubleshooting assistance befor ...
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Lincoln Electric RANGER IM10030 - page 28
)'$*!($$)# '#'P%( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935? ...
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Lincoln Electric RANGER IM10030 - page 29
)'$*!($$)# '#'P%( Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your !?31<!9>3?<>ED8?B9J5495<4(5BF935? ...
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Lincoln Electric RANGER IM10030 - page 30
'"( '#'P%( #$) This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the S ...
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Lincoln Electric RANGER IM10030 - page 31
'"( '#'P%( ...
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Lincoln Electric RANGER IM10030 - page 32
"#($#%'#) '#'P%( M22327 A.01 C C I I R R CU CU I I T T B B R R E E AKE AKE R R S S 41.20 17 17 . . 5 5 0 0 19.50 14.13 TRUCK/UNDERCARRIAGE MOUNTING HOLES 24.86 2.6 7.22 29.88 CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK. 21.44 20.80 42.10 33.62 36.24 10 ...
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Lincoln Electric RANGER IM10030 - page 33
#$)( '#'P%( ...
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Lincoln Electric RANGER IM10030 - page 34
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF A CTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLL O W Y OUR EMPL O YER’S SAFETY PR ACTICES. SE RECOMIEND A LEER Y ENTENDER LAS INS TR UCCIONES DEL F ABRIC A ...
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Lincoln Electric RANGER IM10030 - page 35
W ARNING A VISO DE PREC A UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREEND A AS INS TRUÇÕES DO F ABRICANTE P ARA ES TE EQUIP AMENT O E AS P ARTES DE USO , E SIGA AS PRÁTIC AS DE SE GURANÇA DO EMPREG ADOR. • Kee p yo ur hea d o ut of fume s. • Use ven til ati on or exh aust ...
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Lincoln Electric RANGER IM10030 - page 36
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...
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