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Wayne-Dalton 6100 - page 1
T or queMaster ® Plus - Single and Double Spring Installation Instructions and Owner’ s Manual 6100 Windload IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a trained door systems technician do the installation or repairs. Cop ...
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Wayne-Dalton 6100 - page 2
2 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WH ...
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Wayne-Dalton 6100 - page 3
3 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com P ackage Contents (1)TORQUEMASTER ® SPRING TUBE 1/4”-14 X 5/8” SELF T APPING SCREWS (AS RE ...
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Wayne-Dalton 6100 - page 4
T ools Needed: 4 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Door Section Identification TOP SECTION INTERMEDIA TE SECTION LOCK SECTION BOTTO ...
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Wayne-Dalton 6100 - page 5
5 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T ools Required POWER DRILL RA TCHET WRENCH PLIERS/WIRE CUTTERS PHILLIPS HEAD SCREWDRIVER PENCI ...
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Wayne-Dalton 6100 - page 6
T ools Needed: 6 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com HEADROOM REQUIREMENT Preparing the Opening TRACK TYPE T or queMaster ® 15” Ra ...
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Wayne-Dalton 6100 - page 7
7 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com None Attaching Quick Install Flag Angles to Vertical T racks NOTE: If you have f ...
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Wayne-Dalton 6100 - page 8
T ools Needed: 8 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Position the horizontal angle as shown. Place tabs of horizontal ...
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Wayne-Dalton 6100 - page 9
T ools Needed: 9 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Installing The Jamb Brackets NOTE: The following (JBUS) denotes a slotted jamb b ...
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Wayne-Dalton 6100 - page 10
T ools Needed: 10 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com (2) 1/4”-14 X 5/8” SELF DRILLING SCREWS NOTE: Double car door struts are co ...
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Wayne-Dalton 6100 - page 11
T ools Needed: 11 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com INST ALLA TION PULL HANDLE PLACEMENT REFERENCE ON DOUBLE WIDE DOORS 6 T a pe Me ...
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Wayne-Dalton 6100 - page 12
T ools Needed: 12 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com 7 T a pe Measure Pencil Power Drill 1/16” Drill Bit Lift Handle Installation ...
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Wayne-Dalton 6100 - page 13
13 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Drums Wa rning Wa rning Power Drill 7/16” Socket Driver TORQUE ...
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Wayne-Dalton 6100 - page 14
T ools Needed: 14 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com V ertical T rack IMPORT ANT : THE TOPS OF THE VERTICAL TRACKS MU ...
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Wayne-Dalton 6100 - page 15
15 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Stacking Sections Power Drill 7/16” Socket Driver (2) 1/4”-1 ...
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Wayne-Dalton 6100 - page 16
T ools Needed: 16 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com 14 Power Drill 7/16” Socket Driver 7/16” Wrench IMPORT ANT! WHEN CONNECTING ...
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Wayne-Dalton 6100 - page 17
T ools Needed: 17 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T op Section 15 Hammer Step Ladder NAIL TOP SECTION Place the top section in th ...
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Wayne-Dalton 6100 - page 18
T ools Needed: 18 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com NOTE: If you have fully adjustable flagangles, skip this step and complete Ste ...
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Wayne-Dalton 6100 - page 19
T ools Needed: 19 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com 17 7/16” Socket 9/16” Socket Ratchet Wrench 9/16” Wrench Level Step Ladde ...
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Wayne-Dalton 6100 - page 20
T ools Needed: 20 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T orqueMaster ® Spring T ube T orqueMaster ® springs come lubr ...
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Wayne-Dalton 6100 - page 21
21 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com 20 Center Bracket Bushing NOTE: If you are installing the idrive ...
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Wayne-Dalton 6100 - page 22
T ools Needed: 22 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Pre-wrap the T orquemaster ® Plus cable drum with the counter b ...
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Wayne-Dalton 6100 - page 23
23 T ools Needed: T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com INST ALLA TION Cable Drum No space between Ratchet Pawl and Cabl ...
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Wayne-Dalton 6100 - page 24
T ools Needed: 24 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Place vice clamps onto both vertical tracks just above the third ...
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Wayne-Dalton 6100 - page 25
T ools Needed: 25 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com INST ALLA TION IT IS RECOMMENDED THA T LEA THER GLOVES BE WORN WHILE WINDING TH ...
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Wayne-Dalton 6100 - page 26
T ools Needed: 26 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Drum Wrap Installation T o install drum wraps, position the left ...
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Wayne-Dalton 6100 - page 27
T ools Needed: 27 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com INST ALLA TION Rear Support 28 Ratchet Wrench 1/2” Socket 1/2” Wrench (2) V ...
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Wayne-Dalton 6100 - page 28
T ools Needed: 28 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Rear Support Continued... PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS ...
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Wayne-Dalton 6100 - page 29
T ools Needed: 29 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com OPTIONAL INST ALLA TION T orqueMaster ® Plus Reset Instructions NO SP ACE BETW ...
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Wayne-Dalton 6100 - page 30
T ools Needed: 30 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com PLACE VICE CLAMPS BELOW BOTTOM SECTION ON BOTH VERTICAL TRACK P AWL KNOB IN LOW ...
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Wayne-Dalton 6100 - page 31
T ools Needed: 31 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com TRACK VICE CLAMPS A TT ACHED TO INNER RAIL OF TRACK PLACE VICE CLAMPS ABOVE 3RD ...
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Wayne-Dalton 6100 - page 32
T ools Needed: 32 T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Side Lock Install the side lock on the second section of the doo ...
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Wayne-Dalton 6100 - page 33
T ools Needed: 33 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TION AND MONTH ...
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Wayne-Dalton 6100 - page 34
34 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Cleaning Y our Garage Door IMPORT ANT : DO NOT USE A PRESSURE W ASHER ON YOUR GARAGE DOOR! Whi ...
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Wayne-Dalton 6100 - page 35
35 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Wood (Preparation and P ainting) These instructions apply to all Wood Doors produced and sold ...
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Wayne-Dalton 6100 - page 36
36 Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your local Wayne-Dalton dealer , refer to your local yello w pages/business listings or go to the Find a Dealer section online a t www .wayne-dalton.com Lifetime Limited Warranty Model 6100 Subject to the terms and conditions contained in this Lif ...
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