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Chicago Electric 90300 - page 1
GENERA T OR 9 HP R OBIN ® ELECTRIC ST AR T Model 90300 OPERA TING INSTRUCTIONS ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W eb site at: http://www .harborfreight.com Cop yright © 2003 by Harbor F reight T ools ® . All r ights reser v ed. No por tion of this manual or any ar twork contained herein may be reproduced in an y shape o ...
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Chicago Electric 90300 - page 2
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 2 PR ODUCT SPECIFICA TIONS Item Description Electrical Requirements 4,500W Maximum Output; 4,000W Continuous Output 20 AMPs @ 120V / 20 AMPs @ 240V 60 Hz Output 120V Dual Outlet: 20 AMP , 3 Prong Grounded 120/240V Outlet: 20 AMP, 4 Prong T wistloc k (L14-20) Ov er load Protection: ...
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Chicago Electric 90300 - page 3
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 3 GENERAL SAFETY RULES W ARNING! READ AND UNDERST AND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury . SA VE THESE INSTR UCTIONS WORK AREA 1. Keep your work area clean and well lit. Cluttered benches and da ...
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Chicago Electric 90300 - page 4
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 4 7. Do not expose generator s to rain or wet conditions. W ater enter ing a generator will increase the risk of electr ic shock. 8. Do not abuse P ower Cor ds. Ne ver use a P ower Cor d to carry any tool or pull the Plug from an outlet. Keep P ower Cor ds away fr om heat, oil, sha ...
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Chicago Electric 90300 - page 5
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 5 19. Disconnect the negative battery cable from the battery and remove the Ignition K ey bef ore making any adjustments, changing accessories, or storing the generator . Such pre v entive saf ety measures reduce the r isk of star ting the generator accidentally . 20. Store idle ge ...
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Chicago Electric 90300 - page 6
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 6 2. Use ey e and hearing protection. W ear ANSI approv ed saf ety impact ey e goggles and hearing protection when using this product. ANSI approved safety impact eye goggles and hear ing protectors are a v ailable from Harbor F reight T ools. 3. Dress safely . Do not wear loose cl ...
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Chicago Electric 90300 - page 7
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 7 manual cannot cov er all possible conditions and situations that ma y occur . The operator must understand that common sense and caution are factors which cannot be built into this product, b ut must be supplied by the operator . Installation Precautions: 1. W ARNING! Bef ore usi ...
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Chicago Electric 90300 - page 8
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 8 11. For trailer installation, the Generator should be mounted on the center point of the trailer , ov er the wheels. 12. Install sound- and weatherproofing only while it is not raining or snowing to avoid trapping moisture within the Generator’ s enclosure. Fire And Explosion P ...
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Chicago Electric 90300 - page 9
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 9 2 . Check f or damaged par ts. Before using the Generator , any par t that appears damaged should be carefully check ed to deter mine that it will operate proper ly and perf orm its intended function. Check f or alignment and binding of moving par ts, any brok en par ts or mounti ...
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Chicago Electric 90300 - page 10
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 10 Electrical Precautions: 1. All connections and conduits from the Generator to the load must only be installed b y trained and licensed electricians, and in compliance with all rele vant local, state , and feder al electr ical codes and standards, and other regulations where appl ...
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Chicago Electric 90300 - page 11
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 11 INST ALLA TION 1. NO TE: Pr ior to powering tools and equipment, mak e sure the Generator’ s rated voltage, wattage, and amperage capacity (120V/ 20 AMPs and 240V/ 20 AMPs) is adequate to supply all electrical loads that the unit will power . If po wering exceeds the Generator ...
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Chicago Electric 90300 - page 12
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 12 GENERAL LOCA TION 1. It is recommended to locate and install the Generator in a protected outdoor area where cooling air is readily av ailable (see previous warning section) . 2. Install the Generator so that the air inlets and outlets are not bloc ked b y obstructions such as b ...
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Chicago Electric 90300 - page 13
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 13 OPERA TING INSTR UCTIONS NO TE: For additional ref erences to the par ts listed in the follo wing pages, ref er to the Assembly Diagram on page 19. T o Install A Batter y: 1. NO TE: The Generator requires the installation of a 12 v olt batter y (not included). The battery must b ...
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Chicago Electric 90300 - page 14
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 14 Pre-Start Checks: 1. NO TE: Dur ing operation, it ma y be necessar y to ref er to the Engine manuf acturer’ s Operation, Maintenance , and P ar ts manual (included) f or detailed inf or mation about star ting, r unning, and stopping the Engine. 2 . Check to mak e sure the Engi ...
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Chicago Electric 90300 - page 15
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 15 T o Star t The Generator: 1 . T ur n the Fuel V alve (31) to its ver tical “OPEN” position. (See Figure F .) 2 . Mov e the Engine’ s Choke all the wa y to the left to its “ST AR T” position. (See Figure F .) 3. T ur n the Engine’ s “ON/OFF” switch to its “ ON? ...
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Chicago Electric 90300 - page 16
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 16 P o wering T ools And Equipment: 1. Prior to powering tools and equipment, make sure the Gener ator’ s rated v oltage, wattage, and amperage capacity (120V/ 20 AMP and 240V/ 20 AMP) is adequate to supply all electrical loads that the unit will power . If powering e xceeds the ...
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Chicago Electric 90300 - page 17
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 17 INSPECTION, MAINTENANCE, AND CLEANING 1. NO TE: Prev entative maintenance procedures and frequency will v ar y depending on the amount of Generator use. Ref er to the Engine manuf acturer’ s Operation, Maintenance , and P ar ts manual (included) f or detailed information regar ...
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Chicago Electric 90300 - page 18
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 18 REV 06/04; 12/04; 01/05; REV 03/06 P ARTS LIST WIRING DIA GRAM 20 20 ...
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Chicago Electric 90300 - page 19
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 19 ASSEMBL Y DIA GRAM 33 32 31 30 29 28 27 26 25 24 22 21 20 19 23 18 17 16 15 14 13 12 11 10 9 7 6 5 8 4 3 2 1 40 43 45 44 42 41 39 46 47 48 38 37 36 35 34 NO TE: Some par ts are listed and shown for illustr ation pur poses only , and are not availab le individually as replacement ...
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Chicago Electric 90300 - page 20
SKU 90300 For technical questions, please call 1-800-444-3353. PAGE 20 1 YEAR WARRANTY Harbor Freight T ools Co . makes e ve r y effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from def ects in materials and wo r kmanship for the period of one year from ...
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