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Presto WP - page 1
WP & WPS Series W ork Positioners Installation, Operation and Service Manual Model Number ___________________ Serial # _________________________ Date placed in service _____________ IMPOR T ANT : READ CAREFULL Y BEFORE INST ALLING OR OPERA TING LIFT Part orders ar e subject to a $50 miminum charge. March 2009 ...
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Presto WP - page 2
This manual was current at the time of printing. To obtain the latest, most updated version, please contact Presto Lifts Customer Service Department or go to our website: www.PrestoLifts.com -- you will find a complete list of current owner’s manuals to print. ...
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Presto WP - page 3
2 CONTENTS Page Section Nu mber SECTION 1 : Introduction ................................................................................................. 3 SECTION 2 : Safety ........................................................................................................... 3 SECTION 3 : Installation ....................................... ...
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Presto WP - page 4
3 SECTION 1 INTRODUCTION This manual attempts to provide all of the informati on necessary for the safe and proper installation, operation and maintenance of Presto’s Battery Operated Work Positioner. It is important that all personnel involved with the installation, maintenance or operation of the Work Positione r read this ma nual. Additional m ...
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Presto WP - page 5
4 • Check for signs of damage especially to the back cabinet that houses the battery , electrical/hydraulic power pack. • Check all connections for tightness. Is there hydraulic fluid visible? • Check base frame for dimensions and structural integrity. • Inspect for any bent or damaged metal parts. B. REMOVING FROM PALLET: Remove all packag ...
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Presto WP - page 6
5 B. DAILY OPERATIONS MAINTENANCE CHECKS: 1. Battery A. Check for corroded and loose terminals. A white powde r substance will be present if there is any existing corrosion. B. Check for loose battery tie-downs. C. Visually inspect for any cracks or damage to the casing. 2. Charger A. Inspect wire connections. B. Check power cord for nicks/damage. ...
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Presto WP - page 7
6 B. Clean battery compartment area. C. Check specific gravity -- fully charged battery should read 1265. D. Check fluid level in all cells. Fill with distilled wate r as necessary to bring fluid to within ¾” of the top. 2. Hydraulic System A. Clean and inspect hydraulic cylinder. B. Lubricate chains with a rust inhibitive chain lubricant. C. Ch ...
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Presto WP - page 8
7 Figure 1: Model WP WP Component Identification Item Description 1 Cylinder 2 Flow Control Valve 3 Chain Roller Assembly 4 Load Wheel 5 Floor lock Assembly 6 Lead Wheel Figure 2: Model WPS WPS Component Identification Item Description 1 Cylinder 2 Flow Control Valve 3 Chain Roller Assembly 4 Load Wheel 5 Floor lock Assembly 6 Lead Wheel Figure 3: ...
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Presto WP - page 9
8 Table 1: Steering Components Steering Assembly Item and Part Numbers Item Number Description and Part Number 1 N0338 - Washer 2 N0817 - Bolt 3 N0250 - Washer, Lock 4 1004-026 - Bearing 5 72045-6 - Shaft, Collar 6 1004-006 - Bearing Holder 7 1004-010 - Bar, Actuator 8 1004-043 - Pivot Assembly 9 1004-025 - Collar With Set Screw 10 1004-042-01 - Pi ...
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Presto WP - page 10
9 Figure 5: Floor Lock Assembly Floor Lock Assembly Detail Item Description 1 0574 – Handle, Lock 2 N0180 – Nut, Lock Handle 3 C108 – Spacer 4 N1110 – Bolt, Lock Handle 5 PSL28A – Rings, Retai ning 6 PSL28 – Pin 7 PSL25 – Lever, Lock 8 N0180 – Nut, Locking 9 PSL22 – Stud, Adjusting 10 PSL24 – Mount, Rubber 11 PSL26 – Spring, L ...
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Presto WP - page 11
10 Figure 7: 1000, 1500 & 2700 lb. Cylinder Figure 8: 2000 lb. Capacity Cylinder Table 2: Cylinder Components Figure 3: Cylinder Parts for 1000 & 3000 Lifts Figure 4: Cylinder Parts for 2,000 lb. Lifts Item Description Item Description 1 Cylinder Ram - H108-XXX 1 Cylinder Ram - H108-2000-XXX 2 Inner Cylinder - H106-XXX 2 Inner Cylinder - H1 ...
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Presto WP - page 12
11 Figure 9: Work Positioner Back Plate Assembly Work Positioner Back plate Assembly Note Item#1-A & -B include 2 thru 13 ...
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Presto WP - page 13
12 Item# P/N# Description Qty. 1-A 1009-003-02A Back plate and fork assem bly 42” forks (forks not shown) 1 -B 1009-003-04A Back plate and fork assem bly 48” forks (forks not shown) 1 2-A 1009-003-02 Back plate and fork assembly 42” forks (forks not shown) 1 2-B 1009-003-04 Back plate and fork assembly 48” forks (forks not shown) 1 3 0462-0 ...
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Presto WP - page 14
13 Figure 10: DC Pow er Wiring Schematic UP/DOWN SWITCH P/N 8256 Figure 11: Old DC Pow er Pack Figure 12: Old DC Power w/ Remote Control ...
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Presto WP - page 15
14 Figure 13: AC Pow er Wiring Schematic Figure 14: Standard AC Pow er Pack Figure 15: AC Pow er w/ Remote Control ...
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Presto WP - page 16
15 Figure 16: DC Wiring Schematic w / Remote Control Figure 17: AC Wiring Schematic w / Remote Control ...
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Presto WP - page 17
16 Table 3: Old Style Replacement Parts* Description Part Number Used On Power Pack: A completely assembled DC motor, pump and reservoir with manual cont rol. Call Lee Engineering for part numbers if a Remote Control Power Pack is needed. B200-1000 B200-2000 B200-3000 B200-4000 All 1000 lb. capacity m odels All 2000 lb. capacity m odels All 3000 lb ...
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Presto WP - page 18
17 Motor, AC 3/4 HP 115 Volt Motor AC, Power Cord Micro Switch For AC Motor E255N E314 E246 All Lifts All Lifts All Lifts Hand Pendant For AC Power Packs Hand Pendant, Coil Cord For AC M otor E307 1001-172 All Lifts w/ Remote Controls All Lifts w/ Remote Controls Wheel w/ Bearing, 8”x2”, Available Onl y In Nylon Wheel w/ Bearing, 8”x2”, Ava ...
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Presto WP - page 19
18 RESTOCKING POLICY Presto Lift, Inc.’s goal is for you to be satisfied with y our order. Merchandise may be returned, but returns will be subject to a restocking fee to cover the costs Presto Lift, Inc. incurs which include but are not limited to handling, storage of the units, etc. Presto Lift, Inc. will issue refurbishing costs where end-user ...
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Presto WP - page 20
19 RETURN MATERIALS AUTHORIZATION (RMA) PROCEDURES Although Presto Lift, Inc. is not legally obligated to issue a credit for any merchandise, the RETURN MATERIALS AUTHORIZATION (RMA) PROCEDURE is provided as a courtesy to our customers in the event they do not receive what they wanted. If a customer wishes to return a Presto Lift, Inc. product, the ...
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Presto WP - page 21
20 Presto Lifts Limited Warranty Policy Presto Lifts warrants all of its products against defects in th e welded structural frame and, if applicable, scissor legs from faulty material and workmanship for a period of five (5) years from the date of invoice. A lifetime limited warranty is provided for the Airstroke Actuator in all pneum atic lifts ag ...
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Presto WP - page 22
21 ...
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