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Connect Tech Blue Heat/PCI PCI Serial Communications - page 1
Blue Heat/PCI PCI Serial Communications User Manual Connect Tech Inc 42 Arrow Road Guelph, Ontario N1K 1S6 Tel: 519-836-1291 Toll: 800-426-8979 (North America onl y) Fax: 519-836-4878 E m a i l : s a l e s @ c o n n e c t t e c h . c o m support@conne cttec h.com U R L : w w w . c o n n e c t t e c h . c o m CTIM -003 11, R evision 0.11 Jun e 23 20 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 2
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 2 Limited Lifetime Warrant y Connect Tech Inc. prov ides a Lifetime Warranty for all Conn ect Tech Inc. products. Sh ould this product, in Connect Tech Inc.'s opi nion, f ai l to be i n good work ing order du ring the warranty period, Conn ect Tech Inc. w ill, at its opt ion, re ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 3
Blue Heat/PC I User’s Manual, Connect T ech Inc. 3 Revis ion 0.11 Table of Contents Limite d Lifetim e Warranty ...................................................................................................... ........................ 2 Copyrig ht Notice ........................................................................................ ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 4
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 4 Power Re quirem ents ................................................................................................ 45 Comm unica tions ...................................................................................................... 45 Control Sig nals ..................... ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 5
Blue Heat/PC I User’s Manual, Connect T ech Inc. 5 Revis ion 0.11 Customer Support Overview If you experience difficulties after reading the manual and/or using the product, contact the Connect Tech reseller f rom which you purchased the produ ct. In mos t cases the reseller can he lp you with product installatio n and difficu lties. In the even ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 6
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 6 Certification Blue Heat/PCI Blue Heat /PCI R S-422/485 Blue Hea t/PCI RJ-1 1 Blue Heat /PCI Opto; Opto RS -422/485 Blue H eat/PC I CL Univers al Blu e Heat/PCI RS-422/48 5 Connect Tech Inc. declares that the product(s ) cove red by t he conten ts of this manu al have been tested an ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 7
Blue Heat/PC I User’s Manual, Connect T ech Inc. 7 Revis ion 0.11 Introduction The Blue Heat/ PCI fam ily of adapters inclu des the Blu e Heat/PCI RS- 232, RS- 422/485, R J-11, Opto, 20mA CL and Un i vers al Blue Heat/ PCI RS-422/ 485. provi de high speed int erfaces, allowing y ou to conn ect up to eight s erial devices t hrough one ex pansion s ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 8
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 8 ● Six RJ-11 conn ectors provi de +12 VDC or +5 VDC outpu t (fact ory inst alled) on pin 6 with a current l imit of 300 mA tota l for +12 VDC an d 1A tota l for +5 VDC. (Blu e Heat/PCI RJ-11 m odel) ● System requirements are one 32-bit 5V PCI bus compatible slo t (Blue Heat/PCI, ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 9
Blue Heat/PC I User’s Manual, Connect T ech Inc. 9 Revis ion 0.11 Figures 1 through 7 show t he loc ations o f vario us hard ware c ompone nts fo und on t he Blue Heat/PCI, R S-422/485, Opto, Opt o RS- 422/485, RJ- 11, 20mA CL an d Univers al Blue He at/PCI RS-422/485 m odels. Figure 1: Blue Heat/PC I Adapte rs DB-9 Port 1 Surge Suppression PCI B ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 10
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 10 Figur e 2: Bl ue Heat/PCI RS-422/48 5 adapter s DB-9 Port 2 Surge Suppression PCI Brid g e 16C864 Quad UART (2 Ports Used) CPLD Blue Heat/PCI RS -422/485 adapter ( 2 p ort model ) DB-78 Connector Surge Suppression PCI Bridge 16C864 Quad UARTs CPLD DB-37 Connector Surge Suppression ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 11
Blue Heat/PC I User’s Manual, Connect T ech Inc. 11 Revis ion 0.11 Figur e 3: Univers al Blue Heat /PCI RS-422/485 adapter s Universal Blu e Heat/PCI RS-422/485 (8 port & 4+4 models) DB-78 Connec tor Surge Supp ressio n PCI Brid g e 16C86 4 Quad UART s CPLD J1 – Tr i-state co ntrol Figur e 4: Blu e Heat/PCI RS-422/48 5 adapter (6+2 model ) ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 12
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 12 Figur e 5: Blu e Heat/PCI RJ-11 adapter RJ-11 Connector s Port 6 Port 5 Port 4 Port 3 Port 2 Port 1 PCI Bridge 16C654 Quad UARTs CPLD Blue Heat/PCI R J-11 adapter 10 pin headers Port 7 Port 8 Figur e 6: Blu e Heat/PCI Opto adapters RJ-45 Connectors Port 1 Port 2 PCI Bridge 16C2850 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 13
Blue Heat/PC I User’s Manual, Connect T ech Inc. 13 Revis ion 0.11 Figur e 7: Blu e Heat/PCI adapter PCI Bridge 16C654 Quad UARTs CPLD Blue Heat/PCI CL ad apter Current Source Volt age Select J1, J2, J3, J4, J5, J6, J7, J8 DB-78 Connector You can com bine different Bl ue Heat/ PCI and Univ ersal Blue Heat /PCI RS-422/ 485 adapters i n a single co ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 14
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 14 Hardware Installati on Hardware installation involves conf iguration of the follo w ing Blue Heat/PCI pr oducts: The Blue Heat /PCI; R S-422/ 485; Opto; O pto RS- 422/485; 20mA CL ; RJ- 11 and Un iversal Blu e Heat/PCI R S-422/485 a dapters Note: Please s ee the Sof tware Ins tall ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 15
Blue Heat/PC I User’s Manual, Connect T ech Inc. 15 Revis ion 0.11 If this occurs, the driver will signal that a given resource has not been assigned, wh ich requires the user to ass ign system resources manually. Rem ove the assignments for ISA devices with the BIOS setu p and th en reboot the com p uter. Af ter reboot, det ermi ne with th e BIO ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 16
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 16 Software Installatio n Introduction Blue Heat /PCI boards are st andard m ulti-port serial adapt ers that utilize 16C 654, 16C864 or 16C2850 UA RTS. In many cases, users h ave software that w ill interface directly to the Blu e Heat/PCI board s. Many o perating systems come with h ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 17
Blue Heat/PC I User’s Manual, Connect T ech Inc. 17 Revis ion 0.11 Appendix A: Specifications Operating Environment Storage temperature: -65 ° C - 150 ° C Operating temperature: 0 ° C to 70 ° C Relat ive hu midit y: 5 - 95% no n-co ndensin g Air move ment : no r equir ement Altitude: 15,000 feet (5000 m etres) Power Requir ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 18
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 18 Power Require m ents (co ntinued) Universal Bl ue Heat/PCI R S-422/485 ( 8 port m odel) +3 VDC ± 5% @ 100mA (typi cal) +5 VDC ± 5% @ 460mA (typi cal) PCI Bus Interf ace One 32 bit, 5V PC I slot One 32 bit 3.3V o r 5V PC I slot (U niv ersal Blu e Heat/PCI RS-422/485 a ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 19
Blue Heat/PC I User’s Manual, Connect T ech Inc. 19 Revis ion 0.11 Control Sig nals (continued) Blue Heat/PCI C L Models: • 20mA TxD; RxD Surge Suppression Blue Heat Models: • 500 wat ts, 8 x 20 µ S (EN61000- 4-2/3/4 compatible) on every signal of every por t. Blue Heat/PC I RS-422/ 485; Un iversa l Blue Heat/PCI RS- 422/485 M od ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 20
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 20 Dimensions (c ontinued) Blue Heat/PC I Opto; Opto R S- 422/485 (2 & 4 port m odels) Leng th: 19.50 cm Width: 1.50 cm Height : 9.50 cm Weigh t: 0.12 kg Blue Hea t/PCI 20m A CL Leng th: 18.00 cm Width: 1.50 cm Height : 10.50 cm Weigh t: 0.12 kg Universal Bl ue Heat/P ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 21
Blue Heat/PC I User’s Manual, Connect T ech Inc. 21 Revis ion 0.11 Appendix B: Conne ctors/Pinouts Appendix B outlines the pi nouts for the following: ● Blue Heat/PCI; RS-422/ 485; O pto; Opto R S- 422/485; RJ- 11; 20m A CL and Un iversal Blu e Heat/PCI R S-422/485 c onnector pin outs ● Blue H eat/PCI an d RS-422/485 an d CL and Univers al Bl ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 22
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 22 Table 1: DB-9 pi nouts for Blue Heat/PC I RS-232, 422/ 485 m odels, Univer sal Blue H eat/PC I RS-422/485 Pin No. RS-232 Signal Direction RS-422/4 85 Signal Direction 1 DCD input RxD B(+) input 2 RxD input Tx D B(+) output 3 TxD output TxD A(-) o utput 4 DTR output RxD A(-) input ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 23
Blue Heat/PC I User’s Manual, Connect T ech Inc. 23 Revis ion 0.11 Table 3: RJ-4 5 pinouts for the Blue Heat/PCI Opto Pin No. RS-232 Signal Direction RS-422/4 85 Signal Direction 1 N/C n o connect RTS (-) output 2 N/C input RxD (+) input 3 RTS out put RTS (+) output 4 SG sig nal g nd SR signa l ref . 5 Tx D output Tx D (+) output 6 RxD input RxD ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 24
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 24 Table 5 : Blue He at/PCI RJ-1 1 pinout s DB-9 Pin No. RS-232 Sign al Direct ion RJ-11 Pin No. RS-232 Sign al Direct ion 1 DCD in put 1 RTS outpu t 2 RxD input 2 RxD input 3 TxD output 3 TxD ou tput 4 DT R outpu t 4 DSR input 5 SG signal ground 6 DSR input 5 SG Signal/power gro und ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 25
Blue Heat/PC I User’s Manual, Connect T ech Inc. 25 Revis ion 0.11 Table 7: DB-37 pinouts for Bl ue Heat/PC I RS-232 a nd RS-4 22/485 model s Pin No. Port No. RS-232 Sign al Direct ion RS-422/4 85 Sign al Direct ion 1 1 SG signa l gnd SR signal ref 2 1 DTR outpu t RxD A( -) input 3 1 TxD output TxD A(- ) output 4 1 RxD in put T xD B(+) outpu t 5 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 26
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 26 Table 8: DB-78 pinout s for Bl ue Heat/PC I RS-232, R S-422/ 485, Univers al Blue Heat/ PCI RS-42 2/485 Pin No. Port No. RS-232 Sign al Sign al Direct ion RS-422/4 85 Sign al Sign al Direct ion 20m A Sign al Direct ion 1 5 RTS out put RTS A(-) out put TxD (-) output 2 5 CTS input ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 27
Blue Heat/PC I User’s Manual, Connect T ech Inc. 27 Revis ion 0.11 Table 8 (cont.): DB-78 pinout s – Blue Heat/P CI; RS-422/485; 20mA C L; Univer sal Blue He at/PCI RS-422/485 Pin No. Port No. RS-232 Sign al Sign al Direct ion RS-422/4 85 Sign al Sign al Direct ion 20m A Sign al Direct ion 40 1 RTS out put RTS A (-) output T xD (-) output 41 1 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 28
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 28 Connector Box Pinouts You may order the Blu e Heat/PCI (8 port m odel), Blue Heat/PCI R S-422/ 485 (8 port, 4+4 an d 6+2 model s) and Bl ue Heat/ PCI CL with an external I/O Box or t he RJ- 45 Connect or Plug option. The I/O Box opt ion c omes wi th a metal brack et that can be mo ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 29
Blue Heat/PC I User’s Manual, Connect T ech Inc. 29 Revis ion 0.11 Figur e 9: Blu e Heat/PCI , RS-422/485, 20mA C L and Uni versal B lue Heat/PC I RS-422/ 485 I/O B ox Ext ern al I/ O Bo x (p/n : IOB0 8DB9 or IOB08DB9V1) Male DB-9 connec tors Mounting bracket DB-78 connector Table 9: DB -9 pinout s for B lue Heat/PC I RS-232, R S-422/485, 2 0m A ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 30
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 30 Figur e 10: RJ-45 Conn ector Plu g 1 2 3 4 8 7 5 6 Table 10: RJ-45 pinout s, RJ-45 con nector pl ug Pin No. RS-232 Sign al Direct ion RS-422/4 85 Sign al Direct ion 20m A Direct ion 1 RI input CTS (+) input RxD Source input 2 DSR input CTS ( -) in put RxD Re tur n input 3 RTS outp ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 31
Blue Heat/PC I User’s Manual, Connect T ech Inc. 31 Revis ion 0.11 Appendix C: RS-422/485 Line Interfac e For inform ation on how to configure your RS- 422/485 interface, f ind your specific Blu e Heat/PCI model belo w: Blue Heat/PC I RS- 422/485 You can order t he Blu e Heat/PCI RS -422/485 adapte r with all ports RS- 422/485 or a combination of ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 32
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 32 Blue Heat/PCI R S-422/485 (6+2 model) The Blue Heat /PCI RS- 422/485 (6+2 model) off ers fu ll RS-422/485 support in h ardware l ike the other Blu e Heat/PC I RS-422/485 m odels. The modes in clude full dupl ex, half duplex, an d multi- drop slave. The Blue Heat/PCI RS- 422/485 (6 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 33
Blue Heat/PC I User’s Manual, Connect T ech Inc. 33 Revis ion 0.11 Figur e 11: Parti al sch ematic: B lue Heat /PCI RS-422/485; U niversal Blue Heat/PCI RS -422-485 TxD TxD + RxD - TxD - RxD + Blue Heat/PCI RS-422/485 Universal Blue Heat/PCI RS-422/485 RS-422/485 Line Bias/Termination RxD RTS RTS + CTS - RTS - CTS + CTS 16C86 4 UART 150 Ω 1.8K ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 34
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 34 Example 1 Example 2 The following example shows the settings on J1 to tri-state the line drivers upon power up of the Blue Heat/PC I RS-422/485 adapt er (6+ 2 model). It also show s the se ttings on J2 through J13 where t he RS-422/485 po rt 7 is set for termi nation on Tx D, RTS ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 35
Blue Heat/PC I User’s Manual, Connect T ech Inc. 35 Revis ion 0.11 Blue Heat/PCI Opto a nd Opto RS-422/4 85 The Blue Heat/ PCI Opto sh ips wi th all ports jumper sel ectable for RS-232 or R S-422/ 485. The Blue Heat /PCI Opto R S-422/ 485 shi ps with al l ports R S-422/485 on ly . Both th e Bl ue H eat/PCI Opto and th e Blue Heat/PCI Opto RS -422 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 36
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 36 Half Duplex Mode In this mode the TxD line driver is enabled onl y when data is transmitted and RxD is disab led when data is being transmitted. T his m o de is typically used in either point to point "2 w ire" connections OR in multi-drop "2 wire" bus connecti ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 37
Blue Heat/PC I User’s Manual, Connect T ech Inc. 37 Revis ion 0.11 Line/Bias Termination You can use jum per blocks JA, JB, JC and JD to term inate and bias TxD ±, RxD ±, R TS ±, and CTS ± on th e indi vidual RS- 422/485 ports th rough jumper select able 150 Ω fixed resisto rs. Please refer to Figure 12 for a partial schemat ic of the RS -4 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 38
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 38 RS-422/485 C able Wiring You can w ire Blue H eat/PCI RS-422/485, O pto RS-422/48 5 and Uni versal Blu e Heat/PCI RS-422/485 a dapters i n vari ous w ays to communicat e with RS-422/485 peripherals. This section describes a few examples of RS- 422/485 cablin g schemes . Figure 13 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 39
Blue Heat/PC I User’s Manual, Connect T ech Inc. 39 Revis ion 0.11 Figure 14 bel ow describes a 2 w ire cabling scheme between a port on the Blu e Heat/PCI RS-422/485, O pto, Opto RS- 422/485 or Univ ersal Bl ue Heat/PCI R S- 422/485 adapter to a port on th e RS-422/485 peripheral . Figur e 14: RS -422/485 wir ing diagr am (2 wi re) RTS + RTS - C ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 40
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 40 Appendix D: 20mA Current Loop Line I nterface Blue Heat/PCI 20m A CL The Blue Heat/PCI CL off ers a 20mA Current L oop active or passiv e electrical interface. For each port there is an optically isolated receive r, an optically isolated transmitter and a 20mA current source. Opti ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 41
Blue Heat/PC I User’s Manual, Connect T ech Inc. 41 Revis ion 0.11 Current Sour ce/Voltage Selection When using the curren t source in a loop with low resistance, the transist or will run hot. This can be avoided by increasing the loop resist ance. The calcula tion f or Maximum Loop Resistance(RL ) is: Where: ● V S = 22V when pins 2 and 3 on ju ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 42
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 42 Current Loop Cable Wiring You can wire Blu e Heat/PCI CL adapters in various ways to commun icate with 20mA Current Loop periph erals. A few exam p les of Current L oop cabling s chemes f ollow. Figure 16 below depicts a 4 wire cabling s cheme between a port on the Blue Heat/PCI C ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 43
Blue Heat/PC I User’s Manual, Connect T ech Inc. 43 Revis ion 0.11 ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 44
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 44 Appendix E: Blue Heat/PCI PTM model Blue Heat/PCI PTM Adapter The Blue Heat /PCI Pass Through Mux (PTM) adapt er off ers tw o a syn chronous RS-232 seri al ports w ith Mo nitor Pass T hrough a nd Intercept P ass Thro ugh capab ilities. In Monito r mode the Blue Heat/PCI PTM ad apt ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 45
Blue Heat/PC I User’s Manual, Connect T ech Inc. 45 Revis ion 0.11 Speci fications for the Blue Heat/PCI PT M Power Require ments B lue Heat/PCI PTM +5 VDC ± 5% @ 360mA (typical ) ±12 VDC ±10% @ 32mA (typical) Communications Blue Heat/PCI PTM o Communication controllers: 16C2850 du al UAR Ts c/w 128 byt e TxD/Rx D FIFO buf fers o Progr ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 46
Blue Heat/PC I User’s Manual, Connect T ech Inc. Revis ion 0.11 46 Connectors/Pinouts Table 11 shows the pin outs for the Blue Heat-2/PCI PTM connectors . Figure 18 an d Figure 19 dep ict the c ircuit c onnect ions on the Bl ue Heat /PT M for M onitor P ass T hrough a nd Inter cep t Pass T hrough M odes. Technical T ip: Please ensure that y ou te ...
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Connect Tech Blue Heat/PCI PCI Serial Communications - page 47
Blue Heat/PC I User’s Manual, Connect T ech Inc. 47 Revis ion 0.11 Figure 18: Blue H eat/PCI PTM Mo nitor Pass Through Mo de Connections 16C2850 dual UART Male DB -9 Connector Port 1 Female DB- 9 Connectorl Port 2 TxD RxD TxD Port 1 Port 2 RxD TxD RxD TxD RxD RTS CTS RTS CTS DTR DSR DTR DSR CTS DSR CTS DSR RTS DTR RTS DTR DCD RI DCD RI Blue Heat/ ...
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