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Manuel d’utilisation Lincoln Electric PRO-CUT IM595-A

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  • Lincoln Electric PRO-CUT IM595-A - page 1

    PRO-CUT TM 80 OPERA TOR’S MANUAL IM595-A May, 2004 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL ...

  • Lincoln Electric PRO-CUT IM595-A - page 2

    i SAFETY i PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. Read and understand the following safety highlights. For additional safety information it is strongly recommended that you pur- chase a copy of “Safety in Welding & Cutting - AN ...

  • Lincoln Electric PRO-CUT IM595-A - page 3

    ii SAFETY ii FOR ELECTRICALL Y powered equipment. 6.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s rec- ommendations. 6.c. Ground the equipment in accordance with the U.S. Nation ...

  • Lincoln Electric PRO-CUT IM595-A - page 4

    NOTES ...

  • Lincoln Electric PRO-CUT IM595-A - page 5

    iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits ? ...

  • Lincoln Electric PRO-CUT IM595-A - page 6

    v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay ...

  • Lincoln Electric PRO-CUT IM595-A - page 7

    vi vi T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications .......................................................................................................A-1 Safety Precautions .......................... ...

  • Lincoln Electric PRO-CUT IM595-A - page 8

    vii vii T ABLE OF CONTENTS Page Maintenance ....................................................................................................Section D Safety Precautions ................................................................................................D-1 Input Filter Capacitor Discharge Procedure .................................. ...

  • Lincoln Electric PRO-CUT IM595-A - page 9

    A-1 INST ALLA TION A-1 RA TED OUTPUT OUTPUT RECOMMEND INPUT WIRE AND FUSE SIZES REQUIRED GAS FLOW RA TE REQUIRED GAS INLET PRESSURE TECHNICAL SPECIFICA TIONS - PRO-CUT 80 Duty Cycle 60% Duty Cycle 100% Duty Cycle Current Range 35-85 Amps Open Circuit V oltage MAX 335 VDC For all plasma cutting applications Based on U.S. National Electrical Code Amb ...

  • Lincoln Electric PRO-CUT IM595-A - page 10

    A-2 INST ALLA TION PRO-CUT 80 A-2 Read entire Installation Section before installing the PRO-CUT 80. SAFETY PRECAUTIONS ELECTRIC SHOCK CAN KILL. • Only qualified personnel should install this machine. • Turn the input power OFF at the disconnect switch or fuse box and discharge input capacitors before working inside the equipment. • Do not to ...

  • Lincoln Electric PRO-CUT IM595-A - page 11

    A-3 INST ALLA TION PRO-CUT 80 A-3 INPUT ELECTRICAL CONNECTIONS Before installing the machine, check that input supply voltage, phase, and frequency are the same as the machine's voltage, phase, and frequency as specified on the machine's rating plate. The Pro-Cut 80 should be connected only by a quali- fied electrician. Installation shoul ...

  • Lincoln Electric PRO-CUT IM595-A - page 12

    A-4 INST ALLA TION PRO-CUT 80 A-4 FRAME GROUNDING The frame of the Pro-Cut 80 must be properly ground- ed. A ground terminal marked is mounted on the case bottom directly behind the input power switch for this purpose. The cable that is sent attached to the machine is connected to this ground terminal. See the National Electric Code for details on ...

  • Lincoln Electric PRO-CUT IM595-A - page 13

    A-5 INST ALLA TION PRO-CUT 80 A-5 GAS INPUT CONNECTIONS Supply the PRO-CUT 80 with clean compressed air or nitrogen. • Supply pressure must be between 80 psi(5.6kg/cm 2 ) and 120 psi(8.4kg/cm 2 ). • Pressure gage, located on the front of the machine, should be set to approximately 70 psi(4.9kg/cm 2 ) for a 25ft.(7.6m) torch and 75 psi(5.3kg/cm ...

  • Lincoln Electric PRO-CUT IM595-A - page 14

    B-1 OPERA TION PRO-CUT 80 B-1 Read and understand this entire section before oper- ating the machine. SAFETY PRECAUTIONS DESCRIPTION The PRO-CUT 80 is a constant current, continuous con- trol plasma cutting power source. It provides superior and reliable starting characteristics, cutting visibility and arc stability. When cutting expanded metal, th ...

  • Lincoln Electric PRO-CUT IM595-A - page 15

    B-2 OPERA TION B-2 USER RESPONSIBILITY Because design, fabrication, erection and cutting vari- ables affect the results obtained in applying this type of information, the serviceability of a product or struc- ture is the responsibility of the user. Variation such as plate chemistry, plate surface condition (oil, scale), plate thickness, preheat, qu ...

  • Lincoln Electric PRO-CUT IM595-A - page 16

    B-3 OPERA TION B-3 CUTTING CAP ABILITY The PRO-CUT 80 is rated at 80 amps, at 60% duty cycle on a 10 minute basis (runs 80 amps for 6 minutes, then idling for 4 minutes) or 60 amps, at 100% duty cycle (continuous use). If the duty cycle is exceeded, a thermal protector will shut off the output of the machine until it cools to the normal operating t ...

  • Lincoln Electric PRO-CUT IM595-A - page 17

    B-4 OPERA TION B-4 LIMIT A TIONS Do not exceed the output current and duty cycle rating of machine. Do not use the PRO-CUT 80 for pipe thawing. CONTROLS AND SETTINGS When preparing to cut or gouge, position the machine as close to the work as possible. Make sure you have all materials needed to complete the job and have taken all safety precautions ...

  • Lincoln Electric PRO-CUT IM595-A - page 18

    B-5 OPERA TION B-5 • Hold the nozzle standoff 1/8 ” (3.2mm) to 3/16 ” (4.8mm) above the workpiece during cutting. Do not let the nozzle touch the work or carry a long arc. • Keep moving while cutting. Cut at a steady speed without pausing. Maintain the cutting speed so that the arc leg is 10 ° to 20 ° behind the travel direction. • Use ...

  • Lincoln Electric PRO-CUT IM595-A - page 19

    B-6 OPERA TION B-6 PILOT ARC DISCUSSION The PRO-CUT has a smooth, continuous pilot arc. The pilot arc is only a means of transferring the arc to the workpiece for cutting. Repeated pilot arc starts, in rapid succession, is not recommended as these starts will generally reduce consumable life. Occasionally, the pilot arc may sputter or start intermi ...

  • Lincoln Electric PRO-CUT IM595-A - page 20

    B-7 OPERA TION B-7 Suggestions for Extra Utility from the PRO-CUT System: 1. Occasionally an oxide layer may form over the tip of the electrode, creating an insulating barrier between the electrode and nozzle. This will result in the tripping of the Pro-Cut's safety circuit. When this happens turn the power off, remove the nozzle and electrode ...

  • Lincoln Electric PRO-CUT IM595-A - page 21

    C-1 ACCESSORIES C-1 AL W A YS USE GENUINE LINCOLN ELECTRIC ELECTRODES AND VORTECH ™ NOZZLES • Only Genuine Lincoln Electric consumables yield the best cutting performance for the PRO-CUT 80. • The patented VORTECH ™ nozzle provides an extra “ kick ” of swirl as the arc exits the nozzle which improves cutting performance. No other nozzle ...

  • Lincoln Electric PRO-CUT IM595-A - page 22

    D-1 MAINTENANCE D-1 PRO-CUT 80 INPUT FIL TER CAP ACIT OR DISCHARGE PROCEDURE 1 . Turn off input power or disconnect input power lines. 2. Remove the 5/16" hex head screws from the side and top of the machine and remove wrap-around machine cover. 3. Be careful not to make contact with the capacitor terminals that are located on the top and bott ...

  • Lincoln Electric PRO-CUT IM595-A - page 23

    D-2 MAINTENANCE D-2 ROUTINE MAINTENANCE 1 . Keep the cutting or gouging area and the area around the machine clean and free of combustible materials. No debris should be allowed to collect which could obstruct air flow to the machine. 2 . Every 6 months or so, the machine should be cleaned with a low pressure airstream. Keeping the machine clean wi ...

  • Lincoln Electric PRO-CUT IM595-A - page 24

    E-1 TROUBLESHOOTING E-1 PRO-CUT 80 ELECTRIC SHOCK CAN KILL. • Turn off machine at the disconnect switch on the front of the machine and remove main power supply connec- tions before doing any troubleshooting. ---------------------------------------------------------------------------- W ARNING If for any reason you do not understand the test proc ...

  • Lincoln Electric PRO-CUT IM595-A - page 25

    E-2 TROUBLESHOOTING E-2 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric PRO-CUT IM595-A - page 26

    E-3 TROUBLESHOOTING E-3 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric PRO-CUT IM595-A - page 27

    E-4 TROUBLESHOOTING E-4 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric PRO-CUT IM595-A - page 28

    E-5 TROUBLESHOOTING E-5 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric PRO-CUT IM595-A - page 29

    E-6 TROUBLESHOOTING E-6 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual ST A TUS BOARD INDICA TORS SYMPTOM Machine is unresponsive immediately after power-up. The Air Low LED is lit The Safety LED is flashing The Safety LED is lit and steady The Thermal LED is lit The “ Ready ” , “ Air Low ” and “ Thermal ” LED ...

  • Lincoln Electric PRO-CUT IM595-A - page 30

    E-7 TROUBLESHOOTING E-7 PRO-CUT 55 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS (SY ...

  • Lincoln Electric PRO-CUT IM595-A - page 31

    F-1 DIAGRAMS F-1 PRO-CUT 80 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric PRO-CUT IM595-A - page 32

    F-2 DIAGRAMS F-2 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric PRO-CUT IM595-A - page 33

    F-3 DIAGRAMS F-3 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric PRO-CUT IM595-A - page 34

    F-4 DIAGRAMS F-4 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.. ...

  • Lincoln Electric PRO-CUT IM595-A - page 35

    F-5 DIAGRAMS F-5 PRO-CUT 80 16.41 22.50 3.50 13.71 29.50 CC-UF M19195 DIMENSION PRINT PR O-CUT 80 ...

  • Lincoln Electric PRO-CUT IM595-A - page 36

    NOTES PRO-CUT 80 ...

  • Lincoln Electric PRO-CUT IM595-A - page 37

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA E ...

  • Lincoln Electric PRO-CUT IM595-A - page 38

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes f ...

  • Lincoln Electric PRO-CUT IM595-A - page 39

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...

Fabricant Lincoln Electric Catégorie Welding System

Les documents que nous recevons du fabricant de l'appareilLincoln Electric PRO-CUT IM595-A peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Lincoln Electric
- manuels d’utilisations PRO-CUT IM595-A
- fiches produit Lincoln Electric
- dépliants
- ou étiquettes-énergie Lincoln Electric PRO-CUT IM595-A
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Lincoln Electric PRO-CUT IM595-A.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Lincoln Electric PRO-CUT IM595-A, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Lincoln Electric PRO-CUT IM595-A. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Lincoln Electric PRO-CUT IM595-A.

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Manuel d’utilisation complet de l’appareil Lincoln Electric PRO-CUT IM595-A, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Lincoln Electric PRO-CUT IM595-A par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Lincoln Electric PRO-CUT IM595-A.

Le manuel d’utilisation complet Lincoln Electric, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Lincoln Electric PRO-CUT IM595-A - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Lincoln Electric PRO-CUT IM595-A, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lLincoln Electric PRO-CUT IM595-A qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Lincoln Electric PRO-CUT IM595-A - qui devraient nous aider dans les premières étapes lors de l'utilisation Lincoln Electric PRO-CUT IM595-A
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Lincoln Electric PRO-CUT IM595-A
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Lincoln Electric PRO-CUT IM595-A dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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