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Manuel d’utilisation Graco 3A2889A

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Summary
  • Graco 3A2889A - page 1

    Repair/Parts Husky™ 15120 Ai r-Operated Diaphragm Pum p 3A2889A EN Polypropylene or PVDF pumps for fluid transfer applications, including hi gh viscosity materials. For professional use only. Not for use in European explosive atmosphere locations. Importan t Safety Instru ctions Read all warnings an d instructions in this m anual. Save these ins ...

  • Graco 3A2889A - page 2

    Contents Wa rni ng s ........................................................... 3 Or der in g In fo rm ati on ........................................... 6 Related Manu a ls ................................................ 6 Co nfig ura ti on N umb er Ma tri x ............................... 7 Tr ou bl esh oot in g................................ ...

  • Graco 3A2889A - page 3

    Warnings Warnings The following warnings are for th e setup, use, gro unding, maint enance, and repai r of thi s eq uipment. The exclamation p oint symbol alert s you to a general warni ng and the hazard symbols refer t o p rocedure- specific risks. When th ese symbols appear in th e body of this m anual or on warni ng labels, refer bac kt ot h e ...

  • Graco 3A2889A - page 4

    Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cau se death or ser ious injury. • Do not oper ate the unit when fatigued or und er the influ ence of drugs or alcohol. • Do not exce ed the maximum working pressur e or tempera ture rating o f the lowest r ated system compo nent. See Technical Data in all equipment manuals. • Use fluids a ...

  • Graco 3A2889A - page 5

    Warnings WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause s erious injury or d eath if splashed in th e eyes or on skin, inhaled, or s wallowed. • Read MSDSs to know the specific hazards of th e fluids you are using. • Route exhaus t away f rom work area. If dia phragm ruptures, flui d may be exhausted into the air. • S ...

  • Graco 3A2889A - page 6

    Ordering Inform ation Ordering Info rmation To Find Your Ne arest Distributor 1. Visit www.graco.c om . 2. Click on Where to Buy and use the Distributor Locator. To Specify the Configuration of a New Pump Please call your distributor. OR Use the On line Husky Se lector Tool on the Process Equipmen t page at www.graco.com . To Order Replacement Par ...

  • Graco 3A2889A - page 7

    Con fi guration Nu mber Matrix Configuration Number Matrix Check the identi fication plate ( ID) for th e Configuration Number of your pum p. Use the following matrix to define the compone nts of your pump. CONFIGURA TION NO. P ART NO. SERIAL NO. SERIES DA TE CODE MAX WPR PSI-bar Graco Inc., P .O. Box 1441 Mpls, MN 55440 USA MADE IN Sample Con ...

  • Graco 3A2889A - page 8

    Troubleshootin g Troubleshooting Problem Cause Solution Pump is ru nning too fas t, causing cavitat ion before pri me. Reduce air inlet pressure . Check valve ball s everely worn or wedged in seat or mani fold. Replace bal la n ds e a t . Seat sever ely worn. Replace ball an d seat. Outlet or inlet cl ogged. Unclog. Inlet or o utlet valve clos ed. ...

  • Graco 3A2889A - page 9

    Troubleshootin g Problem Cause Solution Suction line i s loose. Tighten. Diaphragm (or backup ) ruptured. Replace. Loose manifolds, dama ged seats or o-rings. Tighten manifo ld bolts or re place seats or o-rings. Pump cavitation. Reduce pump speed or suctio n lift. Air bubbles i n fluid. Loose diaphragm sh aft bolt. Tighten. Diaphragm (or backup ) ...

  • Graco 3A2889A - page 10

    Notes Notes 10 3A2889A ...

  • Graco 3A2889A - page 11

    Repair Repair Pressure Relief Procedure Follow the Pre ssure Relief Procedure whenever you see th is symbol. This equipment stays pressuri zed until pressure is relieved manual ly. To help prevent serious injury from pr essurized fluid, such a s splashing in the eyes or on skin, follo w the Pressure Relief Procedure when you stop pumping and befo ...

  • Graco 3A2889A - page 12

    Repair Replace Seals or Rebuild Air Valve Follow these instructions to service the ai r valve with one of the availabl e repair kits. Air Valve Seal Kit parts are mark ed with a †. Air Valve Rep air Kit parts are marked with a ♦. Air Valve End Cap Kit part s a r em a r k e dw i t ha‡ . Disassemble the Air Valve 1. Perform s teps 1-3 under Rep ...

  • Graco 3A2889A - page 13

    Repair 7. Grease an d install t he detent assembl y (203♦) into the pis ton. Install t he o-ring (21 4♦) on the cup (213♦). Apply a light film of grease to the o u t s i d es u r f a c eo ft h eo - r i n ga n dt h ei n s i d e mating surf ace of the base (212♦). Orient t he end of th e base that h as a magnet toward the end of t he cup tha ...

  • Graco 3A2889A - page 14

    Repair Check Valve Re pair NOTE: Kits are ava ilable for new check va lve balls and seats in a r ange of mate rials. See p age 27 to order kits i n the material( s) desired. O-rin g and fastener kits a lso are available. NOTE: To ens ure proper seating of the chec k balls, always r epl ace the seat s when replacin g the balls. Also, repla ce the o- ...

  • Graco 3A2889A - page 15

    Repair Diaphragm and Center Section Repair NOTE: Diaphragm kit s are available in a range of materials and styl es. See pages 28 – 29. A Center Rebuild Kit also is availa ble. See page 23. Parts included in t he Center Rebuil d Kit are marked with an *. For best results, use all kit parts. Disassemble the Diaphragm and Center Section 1. Foll ow t ...

  • Graco 3A2889A - page 16

    Repair Reassemble the Dia phragm and Center Section Follow all notes in the illus tration. Th ese notes contain important infor mation. NOTE: Apply li thium-ba sed grease whenever instru cted to grease. 1. Clean all par ts and inspect for wear or da mage. Replace parts as needed. 2. If removed, gr ease and insta ll the new pilot v alve cartridges ( ...

  • Graco 3A2889A - page 17

    Repair SP and FK Models PO Models PT Models Rounded si de faces diaphragm Apply lithi um based grease. Apply primer and medium-strength (blue) thread locker. Torqu e to 65-70 ft-lb (88–95 N •m). AIR SIDE markings on diap hragm must face center housing. If screw comes loose or is replaced , apply permanent (red) th read locker to diaphra gm side ...

  • Graco 3A2889A - page 18

    Repair 8. To ensure prope r seating and exte nd diaphragm life, ap ply air pressu re to the pum p prior to attaching the second fluid cover. a. Place the supp li ed tool (302) where the air valve gasket ( 105) normally goes. Arrows (A) mus t face t oward the fluid cover that is already atta ched. Figure 2 Fluid cover tool b. Reattach the air va l ...

  • Graco 3A2889A - page 19

    Torque Instruct ions Torque Instructions If fluid cover o r manifold f asteners h ave been loosened, it i s important to t orque them using the following pro cedure to improve sealing. NOTE: Fluid cover and manifo ld fasteners have a thread-locki ng adhesive patch a pplied to the thr eads. If this patch is excessi vely worn, the fastener s may loo ...

  • Graco 3A2889A - page 20

    Parts Parts 20 3A2889A ...

  • Graco 3A2889A - page 21

    Parts Parts/Kits Qu ick Reference Use this tab le as a quick ref erence for part s/kits. Go to the pages indica ted in the tabl e for a full description of kit contents. Ref. Part/K it Descriptio n Qty. 1 –—— Center Section; Polypropylene, not sold separatel y 1 102 24B773 Air Valve; s e ep a g e2 4 1 Fluid Cover Kits; see page 26 24W210 Poly ...

  • Graco 3A2889A - page 22

    Parts Center Sectio n Sample Configuration Number Pump Model Center Secti on and Air Valv e Fluid Covers and Manifolds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT Ref Description Qty 101 HOUSING, center, not sold separately 1 102 VALVE, air, s e ep a g e2 4 1 103 SCREW, hi-lo stud 4 104* NUT, hex, flange, serra ted 4 ...

  • Graco 3A2889A - page 23

    Parts Sample Configurat ion Number Pump Model Center Section and Air Valve Fluid Covers and Manifol ds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT Center Secti on Rebuild Kits (*) P01A with 2–Piece diaphragms ( PT ) or standard diaphr agms ( SP, FK ) 24W206 PO1G with overmo lded diaphr agms ( PO ) 24W207 Kits includ ...

  • Graco 3A2889A - page 24

    Parts Air Valve Sample Configuration Number Pump Model Center Secti on and Air Valv e Fluid Covers and Manifolds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT Ref Description Qty 201 HOUSIN G, not sold separatel y 1 202 ✦ PISTON 1 203 ✦ PISTON ASSEMBLY, detent 1 204 ✦ CAM, detent 1 205 ✦ PLATE, air valve 1 206 ? ...

  • Graco 3A2889A - page 25

    Parts Sample Configurat ion Number Pump Model Center Section and Air Valve Fluid Covers and Manifol ds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT ✝ Air Valve Se als K it All models 24B769 Kit includes: • 2 end cap o-rings (206) • 2 piston u-cups (208 ) • 2 screws, M3, shorter ( not used) • 2 screws, #4, lon ...

  • Graco 3A2889A - page 26

    Parts Fluid Covers a nd Manifolds Sample Configuration Number Pump Model Center Secti on and Air Valv e Fluid Covers and Manifolds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT Fluid Cover Kits Polypropylene PVDF P1, P2 24W210 F2 24W216 Kits include 1 fluid cover (2) Center Manifold Ki ts (Polypropylene Onl y) Outlet ( ...

  • Graco 3A2889A - page 27

    Parts Seats and Chec k Balls Sample Configurat ion Number Pump Model Center Section and Air Valve Fluid Covers and Manifolds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT Seat Kits PP 24W225 SS 24W227 SP 24W226 PV 24W223 Kits include: •4 s e a t s ( 7), material indicat ed in table. NOTE: O-rings are sold separately. ...

  • Graco 3A2889A - page 28

    Parts Diaphragms Sample Configu ration Number Pump Model Center Secti on and Air Valv e Fluid Covers and Manifolds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT 1–Piece Bolt-Through Diaphragm Ki ts SP 24W218 FK 24W219 Kits include: • 2 diaphragms ( 12), material indicated in table • 1 diaphragm inst all tool (302 ...

  • Graco 3A2889A - page 29

    Parts Sample Configurat ion Number Pump Model Center Section and Air Valve Fluid Covers and Manifol ds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT 2-Piece Bolt-Throug h Diaphragm Kit PT 24W220 Kits include: • 2 diaphragm s (12), PTFE • 2 backup di aphrag ms (13), Santopren e • 1 diaphrag m inst all tool (302) ? ...

  • Graco 3A2889A - page 30

    Parts Manifold Seal s Sample Configuration Number Pump Model Center Secti on and Air Valv e Fluid Covers and Manifolds Seats Balls Diaphr agms Seat and Manifold Seal 15120P P01A P1 PP PT FK PT Manifold O-Ring Kits All Models 24W212 Kits inclu de: • 8 o-rings (9), PTFE 30 3A2889A ...

  • Graco 3A2889A - page 31

    Accessories Accessories Muffler 111897 Legacy or remo te exhaust muffle r option. NOTE: See DataTrak Manual 31 3840 for: • Pulse Count C onversion Kit 24B794 • DataTrak Conve rsion Kits 24B784 • All other data moni toring part s, including reed switches and solenoids. Replacemen t Air Valve Kit 24B774, Polypropy lene, DataT rak Compatible K ...

  • Graco 3A2889A - page 32

    Technical Data Technical Data Husky 15120 Di aphragm Pump US Metric Maximum fluid wor king pressure 125 psi 0.86 MPa, 8.6 bar Air pressure opera ting range 20 to 125 psi 0.14 to 0.86 MPa, 1.4 to 8. 6 bar Air inlet si ze 1/2 in. (npt(f) Air exhaust siz e 1 in. Fluid inle t a nd outlet size (ANSI/DI N flange) 1.5 in 38 mm Maximum suction lif t (red ...

  • Graco 3A2889A - page 33

    Technical Data Maximum pump sp eed 1–piece bolt-thr ough diaphragms 192 cycles per minute 2–piece bolt-thr ough diaphragms 183 cycles per minute Overmolded diap hragms 195 cycles per minute Weig ht Polypropyl ene 57 lb 25.9 kg PVDF 74 lb 33.6 kg Wett ed Par ts Wetted parts i nclude material (s) chosen for seat , ball, and diap hragm opt ions, p ...

  • Graco 3A2889A - page 34

    Graco Standard Husky Pump Warranty Graco warrants all equipment r eferenced in th is document whi ch is manufac tured by Graco and beari ng its name to be free from defect s in material and workmanshi p on the date of sale t o the original purchase r for use. W ith the exception of any speci al, extended, or limi ted warranty publ ished by Graco, G ...

Fabricant Graco Catégorie Heat Pump

Les documents que nous recevons du fabricant de l'appareilGraco 3A2889A peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Graco
- manuels d’utilisations 3A2889A
- fiches produit Graco
- dépliants
- ou étiquettes-énergie Graco 3A2889A
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Graco 3A2889A.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Graco 3A2889A, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Graco 3A2889A. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Graco 3A2889A.

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Manuel d’utilisation complet de l’appareil Graco 3A2889A, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Graco 3A2889A par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Graco 3A2889A.

Le manuel d’utilisation complet Graco, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Graco 3A2889A - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Graco 3A2889A, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lGraco 3A2889A qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Graco 3A2889A - qui devraient nous aider dans les premières étapes lors de l'utilisation Graco 3A2889A
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Graco 3A2889A
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Graco 3A2889A dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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