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Manuel d’utilisation Lincoln Electric PRO 100

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  • Lincoln Electric PRO 100 - page 1

    PRO 100 OPERA TOR’S MANUAL IM562-B May, 2000 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND T ...

  • Lincoln Electric PRO 100 - page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________ ...

  • Lincoln Electric PRO 100 - page 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin ...

  • Lincoln Electric PRO 100 - page 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer ’ s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical ...

  • Lincoln Electric PRO 100 - page 5

    iv SAFETY iv PR É CA UTIONS DE S Û RET É Pour votre propre protection lire et observer toutes les instructions et les pr é cautions de s û ret é specifiques qui parraissent dans ce manuel aussi bien que les pr é cautions de s û ret é g é n é rales suiv- antes: S û ret é Pour Soudage A L ’ Arc 1. Protegez-vous contre la secousse é le ...

  • Lincoln Electric PRO 100 - page 6

    Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay par ...

  • Lincoln Electric PRO 100 - page 7

    vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ........................................................................................A-1 Identify and Locate Components ................................................. ...

  • Lincoln Electric PRO 100 - page 8

    A-1 PRO 100 A-1 INST ALLA TION Fuse or Output Mode Input Voltage Breaker Size Input Amps Power Cord Extension Cord RATED 115V/60Hz 20 Amp 20 15 Amp, 125V, Three Conductor Three Prong Plug #14 AWG (NEMA Type 5-15P) (2.1 mm 2 ) or Larger Up to 25 Ft. (7.6 mm) CSA 115V/60Hz 15 Amp 12 15 Amp, 125V, Three Conductor Three Prong Plug #12 AWG (NEMA Type 5- ...

  • Lincoln Electric PRO 100 - page 9

    A-2 INST ALLA TION PRO 100 A-2 Read entire installation section before starting installation. SAFETY PRECA UTIONS IDENTIFY AND LOCA TE COMPONENTS If you have not already done so, unpack the PRO 100 from its carton and remove all packing material around the PRO 100. Remove the following loose items from the carton (see Figure A.1): 1. PRO 100 2. Gun ...

  • Lincoln Electric PRO 100 - page 10

    A-3 INST ALLA TION PRO 100 A-3 SELECT SUIT ABLE LOCA TION Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front of the unit. A location that minimizes the amount of smoke and dirt drawn into the rear louvers reduces the chance of dirt accumulation that can block air passages ...

  • Lincoln Electric PRO 100 - page 11

    A-4 INST ALLA TION PRO 100 A-4 and installation details. Connecting Gun Cable to the PR O 100 1. Refer to Figure A.2. Unplug the machine or turn power switch to the OFF “ O ” position. 2. Pass the insulated terminals of the gun trigger con- trol leads, one at a time, through the Gun Cable and Control Lead Access Slot (2) in the case front. The ...

  • Lincoln Electric PRO 100 - page 12

    2 . With the cylinder securely installed, remove the cylinder cap. Stand to one side away from the out- let and open the cylinder valve very slightly for an instant. This blows away any dust or dirt which may have accumulated in the valve outlet. BE SURE TO KEEP YOUR FACE AWAY FROM THE VALVE OUTLET WHEN “ CRACKING ” THE VALVE. Never stand direc ...

  • Lincoln Electric PRO 100 - page 13

    A-6 INST ALLA TION PRO 100 A-6 INPUT CONNECTIONS FIGURE A.6 Refer to Figure A.6. The PRO 100 has a power input cable located on the rear of the machine. CODE REQUIREMENTS FOR INPUT CONNECTIONS This welding machine must be connected to power source in accordance with applicable elec- trical codes. The United States National Electrical Code (Article ...

  • Lincoln Electric PRO 100 - page 14

    B-1 OPERA TION B-1 PRO 100 Read entire operation section before operating the PRO 100. ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground. • Always wear dry insulating gloves. FUMES AND GASES can be dangerous. • Keep your head out of fumes. • Use ven ...

  • Lincoln Electric PRO 100 - page 15

    B-2 OPERA TION B-2 ● No external shielding gas is required when used with Lincoln Innershield .035 ” (0,9 mm) NR ® -211- MP electrode. ● Accommodates 4 ” (100 mm) diameter spool of wire. Will accommodate 8 ” (200 mm) diameter with optional spindle. WELDING CAP ABILITY The PRO 100 is rated at 88 amps, 18 volts, at 20% duty cycle on a ten ...

  • Lincoln Electric PRO 100 - page 16

    B-3 OPERA TION B-3 FIGURE B.1a FIGURE B.1b WELDING OPERA TIONS SEQUENCE OF OPERA TION Wire Loading Refer to Figure B.2 AND B3. The machine power switch should be turned to the OFF ( “ O ” ) position before working inside the wire feed enclosure. The machine is shipped from the factory ready to feed 4 ” (100 mm) diameter spools. A 4" (100 ...

  • Lincoln Electric PRO 100 - page 17

    Gun Handle Gas Diffuser/ Contact Tip Gas Nozzle FIGURE B.5 B-4 OPERA TION B-4 Note: The brake should be adjusted with a spool of wire installed. When properly adjusted it should move freely but not coast. Friction Brake Adjustments 1 . With wire spool installed, check free movement and coast of the spool. 2. To tighten the brake turn the wing nut c ...

  • Lincoln Electric PRO 100 - page 18

    B-5 OPERA TION B-5 Making A Weld 1. See “ Process Guidelines ” in this section for selec- tion of welding wire and shielding gas and for range of metal thicknesses that can be welded. 2. See the Application chart on the inside of the wire feed compartment door for information on setting the PRO 100 controls. Refer to Table B.1 for alu- minum an ...

  • Lincoln Electric PRO 100 - page 19

    B-6 OPERA TION B-6 lower cost. A mixed gas consisting of 75 to 80% Argon and 20 to 25% CO 2 is recommended for weld- ing on heavier gauge [12 gauge (2,5 mm) for exam- ple] steel. The PRO 100 is suitable for .035" aluminum wire and .030" stainless wire. Refer to Table B.1 for recom- mended procedure settings. (Requires K610-1 MIG Conversio ...

  • Lincoln Electric PRO 100 - page 20

    B-7 LEARNING T O WELD B-7 PRO 100 LEARNING T O WELD No one can learn to weld simply by reading about it. Skill comes only with practice. The following pages will help the inexperienced operator to understand welding and develop this skill. For more detailed infor- mation, order a copy of “ New Lessons in Arc Welding ” listed at the end of this ...

  • Lincoln Electric PRO 100 - page 21

    B-8 LEARNING T O WELD B-8 PRO 100 The “ arc stream ” is seen in the middle of the picture. This is the electric arc created by the electric current flowing through the space between the end of the wire electrode and the base metal. The temperature of this arc is about 6000 ° F, which is more than enough to melt metal. The arc is very bright, a ...

  • Lincoln Electric PRO 100 - page 22

    B-9 LEARNING T O WELD B-9 PRO 100 2. Can I afford the extra expense, space, and lack of portability required for gas cylinders and gas sup- ply? 3. Do I require clean, finished-looking welds? If you have answered yes to all the above questions GMAW may be the process for you. If you have answered no to any of the above questions, then you should co ...

  • Lincoln Electric PRO 100 - page 23

    B-10 LEARNING T O WELD B-10 PRO 100 FIGURE B.12 Penetration Unless a weld penetrates close to 100% of the metal thickness, a butt weld will be weaker than the material welded together. In the example shown in Figure B.13, the total weld is only half the thickness of the material thus the weld is only approximately half as strong as the metal. FIGUR ...

  • Lincoln Electric PRO 100 - page 24

    B-11 LEARNING T O WELD B-11 PRO 100 FIGURE B.16 Vertical-down Welding Refer to Figure B.17 Vertical-down welds are applied at a fast pace. These welds are therefore shallow and narrow and, as such, are excellent for sheet metal. Vertical-down welds may be applied to 5/32 ” (3.9 mm) and lighter material. Use stringer beads and tip the gun in the d ...

  • Lincoln Electric PRO 100 - page 25

    B-12 LEARNING T O WELD B-12 PRO 100 ARC RAYS can burn eyes and skin. When using an open arc process, it Is necessary to use correct eye, head and body protection. Protect yourself and others, read “ ARC RAYS can burn ” at the front of this manual. 2. The Correct Way To Strike An Arc 1. Be sure the work clamp makes good electrical contact to the ...

  • Lincoln Electric PRO 100 - page 26

    B-13 LEARNING T O WELD B-13 PRO 100 Helpful Hints 1. For general welding, it is not necessary to weave the arc, neither forward or backward nor sideways. Weld along at a steady pace. You will find it easier. 2. When welding on thin plate, you will find that you will have to increase the welding speed, whereas when welding on heavy plate, it is nece ...

  • Lincoln Electric PRO 100 - page 27

    B-14 LEARNING T O WELD B-14 PRO 100 MA CHINE SET UP FOR THE GMA W (MIG) PROCESS 1. See PROCESS GUIDELINES in the OPERATION section for selection of welding wire and shielding gas, and for range of metal thicknesses that can be welded. 2. See the Application Guide on the inside of wire feed section door for information on setting the controls. 3. Se ...

  • Lincoln Electric PRO 100 - page 28

    B-15 LEARNING T O WELD B-15 PRO 100 FIGURE B.24 3. The Correct Electrical Stickout (ESO) The electrical stickout (ESO) is the distance from the end of the contact tip to the end of the wire. See Figure B.24. Once the arc has been established, maintaining the correct ESO becomes extremely important. The ESO should be approximately 3/8 to 1/2 inch (1 ...

  • Lincoln Electric PRO 100 - page 29

    4. After you strike the arc, practice the correct electri- cal stickout. Learn to distinguish it by its sound. 5. When you are sure that you can hold the correct electrical stickout, with a smooth “ crackling ” arc, start moving. Look at the molten puddle constantly, 6. Run beads on a flat plate. Run them parallel to the top edge (the edge fart ...

  • Lincoln Electric PRO 100 - page 30

    B-17 LEARNING T O WELD B-17 PRO 100 Proper Gun Handling Most feeding problems are caused by improper han- dling of the gun cable or electrodes. 1. Do not kink or pull the gun around sharp corners 2. Keep the gun cable as straight as practical when welding. 3. Do not allow dolly wheels or trucks to run over the cables. 4. Keep the cable clean. 5. In ...

  • Lincoln Electric PRO 100 - page 31

    B-18 APPLICA TION CHART B-18 PRO 100 ...

  • Lincoln Electric PRO 100 - page 32

    C-1 A CCESSORIES C-1 OPTIONAL A CCESSORIES 1. K520 Utility Cart — Designed to transport the Lin- coln family of small welders. Has provisions for mounting a single gas cylinder. Has front casters and large rear wheels. Handle height is easily adjustable. Bottom tray provided for tools and accessories. Easy assembly required; takes less than 15 mi ...

  • Lincoln Electric PRO 100 - page 33

    D-1 MAINTENANCE D-1 PRO 100 MAINTENANCE SAFETY PRECA UTIONS ELECTRIC SHOCK can kill. • Disconnect input power by removing plug from receptacle before working inside PRO 100. Use only grounded receptacle. Do not touch electrically “ hot ” parts inside PRO 100. • Have qualified personnel do the mainte- nance and trouble shooting work. R OUTIN ...

  • Lincoln Electric PRO 100 - page 34

    D-2 MAINTENANCE D-2 GUN AND CABLE MAINTENANCE FOR MA GNUM ™ 100L GUN Gun Cable Cleaning Clean cable liner after using approximately 300 lbs (136 kg) of solid wire or 50 lbs (23 kg) of flux-cored wire. Remove the cable from the wire feeder and lay it out straight on the floor. Remove the contact tip from the gun. Using low pressure air, gently blo ...

  • Lincoln Electric PRO 100 - page 35

    D-3 MAINTENANCE D-3 COMPONENT REPLA CEMENT PR OCEDURES CHANGING THE CONT A CT TIP 1. Refer to Figure D.2. Remove the gas nozzle from the gun by unscrewing counter-clockwise. 2. Remove the existing contact tip from the gun by unscrewing counter-clockwise. 3. Insert and hand tighten desired contact tip. 4. Replace gas nozzle. CHANGING DRIVE ROLL The ...

  • Lincoln Electric PRO 100 - page 36

    D-4 MAINTENANCE D-4 PRO 100 CHANGING LINER NOTICE: The variation in cable lengths pre- vents the interchangeability of liners. Once a liner has been cut for a particular gun, it should not be installed in another gun unless it can meet the liner cutoff length requirement. Refer to Figure D.2. 1. Remove the gas nozzle from the gun by unscrewing coun ...

  • Lincoln Electric PRO 100 - page 37

    D-5 MAINTENANCE D-5 PRO 100 GUN HANDLE P ARTS The gun handle consists of two halves that are held together with a collar on each end. To open up the handle, turn the collars approximately 60 degrees counter-clockwise until the collar reaches a stop. Then pull the collar off the gun handle. If the collars are diffi- cult to turn, position the gun ha ...

  • Lincoln Electric PRO 100 - page 38

    E-1 TR OUBLESHOO TING E-1 PRO 100 This Troubleshooting Guide is provided to help you locate and remedy possible prob- lems with machine setup or operation. Sim- ply follow the three-step procedure listed below. Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled “ PROBLEM (SYMPTOMS) ” . This column describes pos- sible symptoms that ...

  • Lincoln Electric PRO 100 - page 39

    E-2 TR OUBLESHOO TING E-2 PRO 100 Observe Safety Guidelines detailed in the beginning of this manual. TR OUBLESHOO TING GUIDE PROBLEMS (SYMPT OMS) Major physical or electrical damage is evident. No wire feed, weld output or gas flow when gun trigger is pulled. Fan does NOT operate. No wire feed, weld output or gas flow when gun trigger is pulled Fa ...

  • Lincoln Electric PRO 100 - page 40

    E-3 TR OUBLESHOO TING E-3 PRO 100 TR OUBLESHOO TING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. PROBLEMS (SYMPT OMS) No wire feed when gun trigger is pulled. Fan runs, gas flows and machine has correct open circuit voltage (32vcd maximum) – weld output. POSSIBLE AREAS OF MISADJUSTMENT(S) 1. If the wire drive motor is ...

  • Lincoln Electric PRO 100 - page 41

    E-4 TR OUBLESHOO TING E-4 PRO 100 Observe Safety Guidelines detailed in the beginning of this manual. TR OUBLESHOO TING GUIDE If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed. CA UTION ...

  • Lincoln Electric PRO 100 - page 42

    F-1 DIA GRAMS F-1 PRO 100 S1 SWITCH D1 D3 D2 D4 204 204 204 203 203 203 C1 59,000 mf 40V 203 204 - + GUN CABLE CONDUCTOR BLOCK TO WORK ELECTRICAL SYMBOLS PER E1537 CAVITY NUMBERING SEQUENCE ( COMPONENT SIDE OF BOARD ) 539 541 T1 213 GUN TRIGGER THERMOSTAT 208 5K WIRE SPEED R2 (W) (B) N.C. N.C. COMPONENT VIEWED FROM REAR. ON-OFF N.C. 209 WINDING 24V ...

  • Lincoln Electric PRO 100 - page 43

    NO TES PRO 100 ...

  • Lincoln Electric PRO 100 - page 44

    Now A vailable...12th Edition The Procedure Handbook of Ar c W elding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “ Bible ” of the arc welding industry. This printing will go fast so don ’ t delay. Place your order now using the coupon below. The hardbound book con ...

  • Lincoln Electric PRO 100 - page 45

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA ...

  • Lincoln Electric PRO 100 - page 46

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS PAR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes ...

  • Lincoln Electric PRO 100 - page 47

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...

Fabricant Lincoln Electric Catégorie Welder

Les documents que nous recevons du fabricant de l'appareilLincoln Electric PRO 100 peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Lincoln Electric
- manuels d’utilisations PRO 100
- fiches produit Lincoln Electric
- dépliants
- ou étiquettes-énergie Lincoln Electric PRO 100
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Lincoln Electric PRO 100.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Lincoln Electric PRO 100, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Lincoln Electric PRO 100. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Lincoln Electric PRO 100.

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Manuel d’utilisation complet de l’appareil Lincoln Electric PRO 100, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Lincoln Electric PRO 100 par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Lincoln Electric PRO 100.

Le manuel d’utilisation complet Lincoln Electric, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Lincoln Electric PRO 100 - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Lincoln Electric PRO 100, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lLincoln Electric PRO 100 qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Lincoln Electric PRO 100 - qui devraient nous aider dans les premières étapes lors de l'utilisation Lincoln Electric PRO 100
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Lincoln Electric PRO 100
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Lincoln Electric PRO 100 dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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