Manuel d’utilisation Lincoln Electric RED-D-ARC E500

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Summary
  • Lincoln Electric RED-D-ARC E500 - page 1

    RED-D-ARC E500 IM656-A April, 2004 Red-D-Ar c Spec-Built W elding Equipment This RED-D-ARC welder is built to RED-D-ARC Extreme Duty design specifications by Lincoln Electric. Safety Depends on Y ou This welder is designed and built with safety in mind. However , your overall safety can be increased by proper installation ... and thoughtful operati ...

  • Lincoln Electric RED-D-ARC E500 - page 2

    i SAFETY i FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ____________________________________ ...

  • Lincoln Electric RED-D-ARC E500 - page 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin ...

  • Lincoln Electric RED-D-ARC E500 - page 4

    iii SAFETY iii E500 FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer ’s recommendations. 8.c. Ground the equipment in accordance with the U.S. ...

  • Lincoln Electric RED-D-ARC E500 - page 5

    iv SAFETY iv E500 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L ’Arc 1. Protegez-vous contre la secousse électrique: a. Les circ ...

  • Lincoln Electric RED-D-ARC E500 - page 6

    E500 T hank Y ou for selecting this QUALITY product. We want you to take pride in operating this product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety ins ...

  • Lincoln Electric RED-D-ARC E500 - page 7

    E500 vi T ABLE OF CONTENTS vi Page Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Secti on A Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Input Wiring . . . . . . . . . . . . . . . . . . . ...

  • Lincoln Electric RED-D-ARC E500 - page 8

    A-1 INST ALLA TION A-1 LOCA TION F ALLING EQUIPMENT can cause injury . • Do not lift this machine using lift bail if it is equipped with a heavy • accessory such as trailer or gas cylinder . • Lift only with equipment of adequate lifting capacity . • Be sure machine is stable when lifting. Install the welder in a dry location where there is ...

  • Lincoln Electric RED-D-ARC E500 - page 9

    B-1 OPERA TION B-1 ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet cloth- ing. • Insulate yourself from work and ground. • Always wear dry insulating gloves. FUMES AND GASES can be danger- ous. • Keep your head out of fumes. • Use ventilation or exhaust to • remove fumes from breathing zone. ...

  • Lincoln Electric RED-D-ARC E500 - page 10

    C-1 MAINTENANCE C-1 ELECTRIC SHOCK can kill. • Have an electrician install and ser- vice this equipment. • T urn the input power off at the fuse box before working on equipment. • Do not touch electrically hot parts. GENERAL MAINTENANCE 1. The fan motor has sealed bearings which require no service. 2. In extremely dusty locations, dirt may cl ...

  • Lincoln Electric RED-D-ARC E500 - page 11

    E500 D-1 TROUBLESHOOTING D-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This T roubleshooting Guide is provided to help you locate and repair possible machine ...

  • Lincoln Electric RED-D-ARC E500 - page 12

    D-2 TROUBLESHOOTING D-2 Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION PROBLEMS PROBLEMS (SYM ...

  • Lincoln Electric RED-D-ARC E500 - page 13

    D-3 TROUBLESHOOTING D-3 Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION PROBLEMS PROBLEMS (SYM ...

  • Lincoln Electric RED-D-ARC E500 - page 14

    D-4 TROUBLESHOOTING D-4 Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION PROBLEMS PROBLEMS (SYM ...

  • Lincoln Electric RED-D-ARC E500 - page 15

    D-5 TROUBLESHOOTING D-5 Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION PROBLEMS PROBLEMS (SYM ...

  • Lincoln Electric RED-D-ARC E500 - page 16

    D-6 TROUBLESHOOTING D-6 Observe all Safety Guidelines detailed througout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely , contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION FUNCTION PROBLEMS PROBLEMS (SYM ...

  • Lincoln Electric RED-D-ARC E500 - page 17

    D-7 TROUBLESHOOTING D-7 E500 Low output, low OCV , or erratic welding T urn control pot. to minimum Check OCV OCV is 35-55V OCV is 40-45V OCV is 0 Rated OCV but OCV less than rated erratic welding but more than 55V OCV 45-55V OCV 35-45V Possible machine Check leads 76, 77, Possible Loose lead Possible intermittent Possible Possible wrong connection ...

  • Lincoln Electric RED-D-ARC E500 - page 18

    D-8 TROUBLESHOOTING D-8 TROUBLESHOOTING PROCEDURES PROCEDURE FOR REPLACING P .C. BOARD (The P .C. Board is located behind the front control panel. Remove the nameplate screws to loosen the control panel.) When the P .C. Board is to be replaced, follow this pro- cedure: Visually inspect P .C. Board in question. Are any of the components damaged? Is ...

  • Lincoln Electric RED-D-ARC E500 - page 19

    D-9 TROUBLESHOOTING D-9 Check the resistance reading between 75 on the ter- minal strip and 21 1 on SW #2. The reading must be 10K ohms. No reading will indicate an open rheostat and a low reading will indicate a shorted or partially shorted rheostat; in either case, replace. TOGGLE SWITCH CHECK 1. T urn off the machine power input. SW #1 has 1 15 ...

  • Lincoln Electric RED-D-ARC E500 - page 20

    D-10 TROUBLESHOOTING D-10 5. An open gate circuit will have an infinite or high resistance. A good gate circuit will read a low resis- tance, but not zero ohms. BA TTER Y TEST Check the batteries by shorting leads (A) and (C), then close switch SW-1. Replace batteries if voltage is less than 3 volts. SCR TEST 1. Isolate SCR to be tested by disconne ...

  • Lincoln Electric RED-D-ARC E500 - page 21

    E-1 WIRING DIAGRAM - CODE 10649 ONL Y E-1 E500 ELECTRICAL SYMBOLS PER E1537 LEGEND D5 D6 D7 POCKET AMPTROL SENSING BRIDGE L1 DC OUTPUT FILTER R1 R2 R3 R4 TO GROUND PER NATIONAL ELECTRICAL CODE H3 H2 H1 X2 X1 T2 TO SUPPLY LINES DIAL SELECTOR SWITCH SCR1-D1 SCR2-D2 SCR3-D3 D4 SCR AND DIODE RECTIFIER BRIDGE T1 T2 T3 MAIN TRANSFORMER CONTROL TRANSFORME ...

  • Lincoln Electric RED-D-ARC E500 - page 22

    E500 E-2 WIRING DIAGRAM - CODE 1 1042 & UP E-2 ELECTRICAL SYMBOLS PER E1537 LEGEND L1 DC OUTPUT FILTER R1 R2 R3 TO GROUND PER NATIONAL ELECTRICAL CODE H3 H2 H1 X2 X1 T2 TO SUPPLY LINES DIAL SELECTOR SW I TCH SCR1- D1 SCR2- D2 SCR3- D3 D4 SCR AND DIODE RECTIFIER BRIDGE T1 T2 MAIN TR ANSFOR MER CONTROL TRANSFORMER 1CR INPUT STARTER ( DASHED ITEMS ...

  • Lincoln Electric RED-D-ARC E500 - page 23

    E500 E-3 DIAGRAMS E-3 Part No. T ype A B C D F G H M12244-7 E500 32.00 15.39 3092 1.44 30.02± .1 1 33.07± .06 .94 M12244-7 7-7-78 ...

  • Lincoln Electric RED-D-ARC E500 - page 24

    E500 NOTES ...

  • Lincoln Electric RED-D-ARC E500 - page 25

    E500 NOTES ...

  • Lincoln Electric RED-D-ARC E500 - page 26

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE PARA EL U ...

  • Lincoln Electric RED-D-ARC E500 - page 27

    W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes fro ...

  • Lincoln Electric RED-D-ARC E500 - page 28

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 441 17-1 199 U.S.A. TEL: 216.481.8100 F AX: 216.486.1751 WEB SITE: www .lincolnelectric.com • World's Leader in W elding and Cutting Products • ...

Fabricant Lincoln Electric Catégorie Welding System

Les documents que nous recevons du fabricant de l'appareilLincoln Electric RED-D-ARC E500 peuvent être divisés en plusieurs groupes. Ceux-ci sont, entre autres:
- dessins techniques Lincoln Electric
- manuels d’utilisations RED-D-ARC E500
- fiches produit Lincoln Electric
- dépliants
- ou étiquettes-énergie Lincoln Electric RED-D-ARC E500
Tous sont importants, mais les informations les plus importantes du point de vue de l'utilisation de l'appareil se trouvent dans le manuel d’utilisation Lincoln Electric RED-D-ARC E500.

Un groupe de documents appelé manuels d’utilisation est également divisé en types plus spécifiques, tels que: Manuels d’installation Lincoln Electric RED-D-ARC E500, manuels d’entretien, brefs manuels ou manuels de l’utilisateur Lincoln Electric RED-D-ARC E500. Selon vos besoins, vous devriez chercher le document dont vous avez besoin. Sur notre site, vous pouvez voir le manuel le plus populaire d’utilisation du produit Lincoln Electric RED-D-ARC E500.

Manuel d’utilisation complet de l’appareil Lincoln Electric RED-D-ARC E500, quelle devrait-elle être?
Le manuel d’utilisation, également appelé le mode d’emploi, ou tout simplement le manuel, est un document technique destiné à aider à utiliser Lincoln Electric RED-D-ARC E500 par les utilisateurs. Des manuels sont généralement écrits par un rédacteur technique, mais dans un langage accessible à tous les utilisateurs Lincoln Electric RED-D-ARC E500.

Le manuel d’utilisation complet Lincoln Electric, devrait inclure plusieurs éléments de base. Certains d'entre eux sont moins importants, tels que: la couverture / page de titre ou pages d'auteur. Cependant, la partie restante, devrait nous fournir des informations importantes du point de vue de l'utilisateur.

1. Introduction et des conseils sur la façon d'utiliser le manuel Lincoln Electric RED-D-ARC E500 - Au début de chaque manuel, nous devrions trouver des indices sur la façon d'utiliser le document. Il doit contenir des informations sur l'emplacement de la table des matières Lincoln Electric RED-D-ARC E500, FAQ ou des problèmes les plus fréquents - les points qui sont les plus souvent recherchés par les utilisateurs de chaque manuel
2. Table des matières - index de tous les conseils pour lLincoln Electric RED-D-ARC E500 qui peuvent être trouvés dans le document courant
3. Conseils sur la façon d'utiliser les fonctions de base de l’appareil Lincoln Electric RED-D-ARC E500 - qui devraient nous aider dans les premières étapes lors de l'utilisation Lincoln Electric RED-D-ARC E500
4. Troubleshooting - séquence systématique des activités qui nous aideront à diagnostiquer et ensuite résoudre les principaux problèmes de Lincoln Electric RED-D-ARC E500
5. FAQ - questions fréquemment posées
6. Détails du contact Informations sur l'endroit où chercher le contact avec le fabricant / service Lincoln Electric RED-D-ARC E500 dans un pays donné, si le problème ne peut être résolu par nous-mêmes.

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