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Manuale per l’uso Lincoln Electric IM583-A

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  • Lincoln Electric IM583-A - page 1

    PO WER W A VE 455 ™ OPERA TOR’S MANUAL IM583-A December, 1999 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READIN ...

  • Lincoln Electric IM583-A - page 2

    FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________________________________________ ...

  • Lincoln Electric IM583-A - page 3

    ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards. 4.b. Use suitable clothing made from durable flame-resistant material to protect your skin ...

  • Lincoln Electric IM583-A - page 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical C ...

  • Lincoln Electric IM583-A - page 5

    iv SAFETY iv PRÉCA UTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a. Les circuits ...

  • Lincoln Electric IM583-A - page 6

    Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay par ...

  • Lincoln Electric IM583-A - page 7

    vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications - Power Wave 455..........................................................A-1 Safety Precautions............................................................................ ...

  • Lincoln Electric IM583-A - page 8

    A-1 INST ALLA TION POWER WAVE 455 A-1 TECHNICAL SPECIFICA TIONS - PO WER W A VE 455 OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONS TEMPERA TURE RANGES INPUT A T RA TED OUTPUT - THREE PHASE ONL Y INPUT VOLTS 208V - 60HZ. 230V - 60HZ. 400V - 60HZ. 460V - 60HZ. 575V - 60HZ. 200V - 50HZ. 220V - 50HZ. 400V - 50HZ. 440V - 50HZ. 550V - 5 ...

  • Lincoln Electric IM583-A - page 9

    A-2 INST ALLA TION POWER WAVE 455 A-2 ENVIRONMENT AL PRO TECTION The Power Wave power source is rated IP21S and should not be subjected to falling water, nor should any parts of it be submerged in water. Doing so may cause improper operation as well as pose a safety hazard. The best practice is to keep the machine in a dry, sheltered area. LIFTING ...

  • Lincoln Electric IM583-A - page 10

    A-3 INST ALLA TION POWER WAVE 455 A-3 INPUT FUSE AND SUPPL Y WIRE CONSIDERA TIONS Refer to the Technical Specifications at the beginning of this Installation section for recommended fuse and wire sizes. Fuse the input circuit with the recommend- ed super lag fuse or delay type breakers (also called “inverse time” or “thermal/magnetic” circu ...

  • Lincoln Electric IM583-A - page 11

    A-4 INST ALLA TION POWER WAVE 455 A-4 V OL T A GE SENSING A T THE W ORKPIECE A four-pin work piece voltage sense lead connector is located beneath the output stud cover. The use of a work piece sense lead is optional for most welding modes, but may be used if desired. Sense Lead Kits (K490-10, -25 or -50) are available for this purpose. To enable t ...

  • Lincoln Electric IM583-A - page 12

    A-5 INST ALLA TION POWER WAVE 455 A-5 PO WER FEED CONTROL BO X MOUNTING In some installations, it may be desirable to mount the Wire Feeder control box directly to the front of the Power Wave power source. (The control box is the box containing the knobs, switches and displays nec- essary to control the Power Wave / Power Feed weld- ing system.) Co ...

  • Lincoln Electric IM583-A - page 13

    B-1 OPERA TION B-1 POWER WAVE 455 OPERA TING INSTRUCTIONS Read and understand this entire section of operating instructions before operating the machine. SAFETY INSTRUCTIONS ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrodes with your skin or wet cloth- ing. • Insulate yourself from the work and ground. • Always wea ...

  • Lincoln Electric IM583-A - page 14

    B-2 OPERA TION B-2 POWER WAVE 455 INPUT PO WER ON OFF HIGH TEMPERA TURE MA CHINE ST A TUS CIRCUIT BREAKER WIRE FEEDER POSITIVE OUTPUT NEGA TIVE OUTPUT 3 PHASE INVER TER INPUT PO WER THREE PHASE DIRECT CURRENT GMA W FCA W GT A W OPEN CIRCUIT V O LTA G E INPUT V OL T A GE OUTPUT V OL T A GE INPUT CURRENT OUTPUT CURRENT PRO TECTIVE GROUND W ARNING GRA ...

  • Lincoln Electric IM583-A - page 15

    B-3 OPERA TION B-3 POWER WAVE 455 GENERAL DESCRIPTION The Power Wave 455 is a high performance, digitally controlled inverter welding power source capable of complex, high-speed waveform control. Properly equipped, it can support the GMAW, GMAW-P, FCAW, SMAW, GTAW and CAC-A processes. RECOMMENDED PR OCESSES AND EQUIPMENT RECOMMENDED PR OCESSES The ...

  • Lincoln Electric IM583-A - page 16

    B-4 OPERA TION POWER WAVE 455 B-4 WELDING CAP ABILITY The POWER WAVE 455 is rated at 60 Hz. 450A@ 38V. 100% duty cycle or 570A@ 43V 60% duty cycle - 50 Hz. 400A@ 36V, 100% duty cycle or 500A@40V 60% duty cycle. The machine is capable of higher out- puts at lower duty cycles. If the duty cycle is exceeded, a thermostat will shut off the output until ...

  • Lincoln Electric IM583-A - page 17

    B-5 OPERA TION B-5 WELDING ADJUSTMENTS All adjustments are made on the system component known as the control box, which contains the switch- es, knobs and digital displays necessary to control both the Power Wave and a Power Feed wire feeder. Typically, the control box is supplied as part of the wire feeder. It can be mounted directly on the wire f ...

  • Lincoln Electric IM583-A - page 18

    B-6 OPERA TION B-6 The arc length trim (usually referred to simply as “trim”) can be adjusted between 0.500 and 1.500 on the control box’s Volts/Trim display. A Trim of 1.000 means that no adjustments will be made to the preset arc lengths. A Trim greater than 1.000 increases the preset arc lengths. A Trim setting less than 1.000 decreases th ...

  • Lincoln Electric IM583-A - page 19

    C-1 A CCESSORIES C-1 OPTIONS / A CCESSORIES F A CT OR Y INST ALLED There are no factory installed options available for the Power Wave machines. FIELD INST ALLED The following options/accessories are available for your Power Wave from your local Lincoln Distributor. K1570-1 Dual Cylinder Undercarriage K940-10 Voltage Sense Lead Kit- 10 foot voltage ...

  • Lincoln Electric IM583-A - page 20

    D-1 MAINTENANCE D-1 POWER WAVE 455 SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE MAINTENANCE Routine maintenance consists of periodically blo ...

  • Lincoln Electric IM583-A - page 21

    E-1 TR OUBLESHOO TING E-1 POWER WAVE 455 USING THE ST A TUS LED T O TR OUBLESHOO T SYSTEM PROBLEMS The Status LED on the pow er source case front can help diagnose problems do wn to the system component (pow er source, wire f eeder , wire drive, etc.) le vel. If , for an y reason, the system does not appear to be working properly , alwa ys check th ...

  • Lincoln Electric IM583-A - page 22

    E-2 TR OUBLESHOO TING E-2 POWER WAVE 455 HOW TO USE TROUBLESHOOTING GUIDE This Troubleshooting Guide is designed to be used by the machine Owner/Operator. Unauthorized repairs per-formed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety, please observe all safety ...

  • Lincoln Electric IM583-A - page 23

    E-3 TR OUBLESHOO TING E-3 POWER WAVE 455 Observe all Safety Guidelines detailed throughout this manual TROUBLESHOO TING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Linco ...

  • Lincoln Electric IM583-A - page 24

    E-4 TR OUBLESHOO TING E-4 POWER WAVE 455 Observe all Safety Guidelines detailed throughout this manual TROUBLESHOO TING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Linco ...

  • Lincoln Electric IM583-A - page 25

    E-5 TR OUBLESHOO TING E-5 POWER WAVE 455 Observe all Safety Guidelines detailed throughout this manual TROUBLESHOO TING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized Linco ...

  • Lincoln Electric IM583-A - page 26

    F-1 DIA GRAMS F-1 POWER WAVE 455 3 1 L3A 18 TO AUX #1 TO CURRENT 32 33 4 POS X2 4 POWER BD RECTIFIER J24 NEG TO J32 NEG NEG NEG POWER BD RECT C3 + 32 TO J81 L1A A H1D 31 TO J61 612B S4 TO CB3 (TOP) 2 FRONT OF MACHINE 110V RECEPTACLE TO TP3 TO CONTACTOR TO CONTACTOR TO RECONNECT PANEL 11 TO SWITCH 11 16 BD #1 12 TRANSFORMER TO CURRENT BD #2 16 PRIMA ...

  • Lincoln Electric IM583-A - page 27

    F-2 DIA GRAMS F-2 POWER WAVE 455 N.B. 17A RECONNECT SWITCH N.C. 17B 18B + + P91 CURRENT TRANSDUCER 13 14B CR1 T3 TO AUX #1 T2 TO SW1 L3 L3A T1 W L2 TO SWITCH BD #1 TO TOP RIGHT PRI 13B THIS AREA VIEWED FROM REAR OF MACHINE L1 TO SW1 L1A TO BOTTOM RIGHT PRI 18A TO SWITCH BD #2 17 TO TOP LEFT PRI TO BOTTOM RIGHT PRI TO AUX #1 TO SWITCH BD #1 14 TO TO ...

  • Lincoln Electric IM583-A - page 28

    F-3 DIA GRAMS F-3 POWER WAVE 455 32.88 26.10 22.63 12.35 19.00 19.90 19.16 9.48 14.62 23.12 23.51 B M18241 DIMENSION PRINT - POWER WAVE 455 ...

  • Lincoln Electric IM583-A - page 29

    Now A vailab le ...12th Edition The Procedure Handbook of Ar c W elding With over 500,000 copies of previous editions published since 1933, the Procedure Handbook is considered by many to be the “Bible” of the arc welding industry. This printing will go fast so don’t delay. Place your order now using the coupon below. The hardbound book conta ...

  • Lincoln Electric IM583-A - page 30

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE P ARA EL ...

  • Lincoln Electric IM583-A - page 31

    W ARNING A VISO DE PRECA UCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes f ...

  • Lincoln Electric IM583-A - page 32

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • ...

Fabbricante Lincoln Electric Categoria Home Safety Product

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Tutti sono importanti, ma le informazioni più importanti dal punto di vista di utilizzo del dispositivo possono essere trovate nel manuale per l’uso Lincoln Electric IM583-A.

Un gruppo di documenti denominato manuali per l’uso, è anche suddiviso in tipi più specifici, come: Manuali di installazione Lincoln Electric IM583-A, manuali di manutenzione, brevi manuali o manuali utente Lincoln Electric IM583-A. A seconda delle esigenze, si dovrebbe cercare il documento necessario. Nel nostro sito web, puoi visualizzare il manuale più popolare per l'uso del prodotto Lincoln Electric IM583-A.

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Manuale completo del dispositivo Lincoln Electric IM583-A, come deve essere?
Il manuale per l’uso, denominato anche istruzioni per l’uso, o semplicemente il manuale è un documento tecnico progettato per aiutare ad utilizzare Lincoln Electric IM583-A dagli utenti. I manuali sono di solito scritti da uno scrittore tecnico, ma in un linguaggio accessibile a tutti gli utenti Lincoln Electric IM583-A.

Il manuale per l’uso completo Lincoln Electric, dovrebbe includere vari elementi di base. Alcuni di loro sono meno importanti, come ad esempio: copertina / pagina del titolo o pagina di autore. Tuttavia, la parte rimanente, dovrebbe fornire informazioni importanti dal punto di vista dell'utente.

1. Introduzione e la guida su come utilizzare il manuale Lincoln Electric IM583-A - All'inizio di ogni manuale, dovremmo trovare indizi su come utilizzare il documento. Dovrebbe contenere informazioni sulla posizione dell’indice Lincoln Electric IM583-A, FAQ o i problemi più comuni : i punti che sono più spesso cercati dagli utenti di ogni manuale
2. Indice - elenco di tutti i suggerimenti per Lincoln Electric IM583-A che possono essere trovati nel documento corrente
3. Suggerimenti su come utilizzare le funzioni di base del dispositivo Lincoln Electric IM583-A - che ci dovrebbe aiutare nei primi passi durante l'uso Lincoln Electric IM583-A
4. Troubleshooting - sequenza sistematica delle attività che vi aiuterà a diagnosticare e, successivamente, risolvere i problemi più importanti del Lincoln Electric IM583-A
5. FAQ - domande più frequenti
6. Dettagli di contatto Informazioni su dove cercare il contatto con il fabbricante / servizio Lincoln Electric IM583-A in un dato paese, se il problema non può essere risolto da noi stessi.

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