Manuale per l’uso GBC 80-99

44 pagine 0.21 mb
Scarica

Vai alla pagina of 44

Summary
  • GBC 80-99 - page 1

    GBC Pro - Tech 4151 Anderson Road DeForest, WI 53532 Revision : Ph: ( 608 ) 246 - 8844 Fx: ( 608 ) 246 - 8645 ORCA 80-99 OPER ATION & MAINTENANCE MANUAL © June 2000 GBC Pro- Tech Do not duplicate without written permission. Part number : 930 - 055 ...

  • GBC 80-99 - page 2

    Page I Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Table of Contents Section 1: Safety Safety features .............................................................................. 1 - 1 Section 2: Warranty Limited warranty information ..................................................... 2 - 1 Exclusi ...

  • GBC 80-99 - page 3

    Page II Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Section 5: Operations Operation ....................................................................................... 5 - 1 Front control panel diagram ........................................................ 5 - 2 Rear control panel diagram ........ ...

  • GBC 80-99 - page 4

    Page III Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Encapsulation (Chart 2.4) ............................................................ 5 - 16 Encapsulation (Diagram 2.4) ........................................................ 5 - 17 Hot laminate/PSA mount (Chart 2.5) .............................. ...

  • GBC 80-99 - page 5

    Page IV Table of Contents Orca 80-99 Operation and Maintenance Manual © GBC Pro - Tech June 2000 Section 6: Maintenence Daily ................................................................................................ 6 - 1 Monthly ........................................................................................... 6 - 1 Six Month .... ...

  • GBC 80-99 - page 6

    Page 1 - 1 Safety Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 SAFETY READ THIS SECTION BEFORE OPER ATING THE ORCA 80-99 LAMIN AT OR! FOR YOUR SAFET Y: Y our safety as well as the safety of others is important to GBC Pro- Tech. In this instruction and on the product are important safety messages. Read these messages care ...

  • GBC 80-99 - page 7

    Page 1 - 2 Safety Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 GBC Pro- Tech laminators are powerful machines which are designed to accomplish specific tasks such as mounting, laminating and encapsulating. The forces required to accomplish laminating can vary from negligible to very large. The air-cylinder system used to ...

  • GBC 80-99 - page 8

    Page 2 - 1 Warranty Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 WARRANTY Limited Warranty CAUTION: Unauthorized customer alterations will void this warrant y. GBC Pro- T ech warrants the equipment sold is free from defects in material and workmanship for a period of one (1) year from the date of delivery to the custome ...

  • GBC 80-99 - page 9

    Page 3 - 1 Specifications Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 ORCA 80-99 SPECIFIC ATIONS Description: Floor-standing laminator with multiple unwind positions for high productivity heat-activated laminating, encapsulating, heat transfer and mounting. The laminator can also be used with pressure-sensitive films fo ...

  • GBC 80-99 - page 10

    Page 4 - 1 Installation Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 INS TALLATION Uncrating the Machine CAUTION: When taking the top off, care should be taken so that the top does not fall into the crate, possibly damaging the laminato r . It might be necessary to use two or three people for this task. During the uncrat ...

  • GBC 80-99 - page 11

    Page 4 - 2 Installation © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual 23 i n. [59 cm] 3 2 IN STALL SCREWS UNCRAT ING DIAGRAM 5 ORC A-80-99 1 4 ...

  • GBC 80-99 - page 12

    Page 4 - 3 Installation Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 7. Once the ramps are secured and the hold down plates are removed, the machine can be rolled off the crate bottom. This will require four people handling the machine on its four corners and carefully rolling the machine off the crate bottom (see diagra ...

  • GBC 80-99 - page 13

    Page 4 - 4 Installation © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual SUGG ESTED WOR KSPACE LAY OUT F i g . 1-1 AIR SUPPLY ELECTRICAL S U PPLY 20 ' [6m] 24' [7.3 m] 10' [3 m] 4' [1.2 m] 10 ' [3m] 3' [1m ] ORC A 80-99 FRONT REAR Work Tab le 6' X 6' [2m x 2 m] (on w hee l s) Work Tab ...

  • GBC 80-99 - page 14

    Page 4 - 5 Installation Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 Air Requirements CAUTION: Do not use a knife or other sharp object to remove the paper coverings. This would cause irreparable damage to the rolls and necessitate their replacement. The Orca 80-99 laminator requires filtered air at 2 cubic feet per minu ...

  • GBC 80-99 - page 15

    Page 5 - 1 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 OPER ATION Safety Safety is always the primary concern. If you have not read the safety information at the front of this manual, do so no w . Do not attempt operation of the machine until you fully understand this safety information. General Precautions 1 ...

  • GBC 80-99 - page 16

    Page 5 - 2 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual ON TOP CLUTCH CONTROLS LAMINATOR ROLL CONTROLS BOTTOM BRAKE CONTROLS BOTTOM CLUTCH CONTROLS TOP BRAKE CONTROLS PRO-TECH ENGINEERING, MADISON, WISCONSIN 380-3440 POWER OFF ON OFF ON LIGHTS PRESSURE PRESSURE OFF OFF PRESSURE PRESSURE OFF OFF PRESSURE OFF S ...

  • GBC 80-99 - page 17

    Page 5 - 3 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 ADJUST PRESSURE BOTTOM CLUTCH OFF ON BOTTOM COOLING FANS TOP COOLING FANS BOTTOM HEAT OFF TOP HEAT ON BOTTOM BRAKE PULL ROLLER PRESSURE PULL ROLLER CLUTCH ADJUST PRESSURE ADJUST PRESSURE ADJUST PRESSURE ON OFF ON OFF OFF ON ON OFF ON OFF ON OFF REAR CONTR ...

  • GBC 80-99 - page 18

    Page 5 - 4 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual Operator Controls The operator controls for the Orca laminator are operator position. See Figures 2-1 and 2-2. The names and functions of these controls are as follows: FRONT CONTROL PANEL Please note that in each of the control sections there is a Pressu ...

  • GBC 80-99 - page 19

    Page 5 - 5 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 H. PULL ROLLER PRESSURE CONTROLS - Regulation for the upper pull roll pressure and up/down. I. BOTTOM BRAKE CONTROL - Regulation for the bottom rear unwind brake. J. BOTTOM CLUTCH CONTROL - Regulation for the bottom rear rewind shaft ’s clutch. Setup Se ...

  • GBC 80-99 - page 20

    Page 5 - 6 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual 4. Center the film by sliding it back and forth on the shaft until centered. As soon as the film is unwound from the shaft, the core support will lock the roll into position. 5. Recheck the centering of the film roll with a tape measure. WARNING: Normal o ...

  • GBC 80-99 - page 21

    Page 5 - 7 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 The process charts are also an excellent tool for training new operators. They provide a “road map” for correct machine setup and operation. The process control charts should be kept in this manual or in a book close to the Orca. Use the machine to en ...

  • GBC 80-99 - page 22

    Page 5 - 8 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual B. Shims: none. C. Laminating Roller Pressure: 60 PSI, 410 kPa. D. Pull Roller Clutch Pressure: On, 80 PSI, 550 kPa. E. Pull Roller: Down, 60 PSI, 410 kPa. F. Speed: 4 to 6 fpm G. Top Roll T emperature: 220-230 degrees F (90 - 110 degrees C). H. Bottom Ro ...

  • GBC 80-99 - page 23

    Page 5 - 9 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 C. Raise Main Roll (Hot). D. Reverse Moto r. E. 2nd Pass: Set Nip Height and tack leading edge. Run through as liner is being pulled off. Cold Overlamination (Using a Sled) 1. Setup: A. Refer to charts 2-9 and 2-9B B. Set main roll shims to 3/16" 2. ...

  • GBC 80-99 - page 24

    Page 5 - 10 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-1 Process: Materials (top/bottom): Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake Top Heat Top Clutch Bottom Heat Laminator Roller Top Cooling Fans Bottom Brake (front) Bottom Cooling Fans Bottom Clutch ( ...

  • GBC 80-99 - page 25

    Page 5 - 11 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 (I) REMO VABLE I DLER (F) FIXED IDLER (U) UN WIND S HA FT (R) REWIND (M) M A IN ROLL (P) P ULL ROLL U U U F F F F F I R R R M M P P OUTFEED SLI TT ER IDENTIFICATION DIAGRAM Chart 2-1B ...

  • GBC 80-99 - page 26

    Page 5 - 12 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-2 Process: Hot Mount, One Pass Materials (top/bottom): /3/16" thick Hot tissue coated board Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake OFF / NA Top Heat ON / 245 o F (118 o C) Top Clutch O FF / N ...

  • GBC 80-99 - page 27

    Page 5 - 13 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 245 °F COLD ONE PASS HOT MO UNT 118 °C IMAGE CHAR T 2-2B ...

  • GBC 80-99 - page 28

    Page 5 - 14 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-3 Process: Hot Mount and Laminate, One Pass Materials (top/bottom): / 3/16" thick Hot tissue board Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 20 p.s.i. Top Heat ON / 245 o F (118 o C) Top Cl ...

  • GBC 80-99 - page 29

    Page 5 - 15 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 245 °F COLD ONE PASS HOT MO UNT AND LAMINATE 118 °C IMAGE CH ART 2-3B ...

  • GBC 80-99 - page 30

    Page 5 - 16 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-4 Process: Encapsulation Materials (top/bottom): 3 mil Gloss / 3mil Gloss Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 20 p.s.i. Top Heat ON / 230 o F (110 o C) Top Clutch ON / 20 p.s.i. Bottom Hea ...

  • GBC 80-99 - page 31

    Page 5 - 17 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 230 °F UN W IND ENCAPS UL AT ION 230 °F Cha r t 2-4B 110 °C 110 °C ...

  • GBC 80-99 - page 32

    Page 5 - 18 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-5 Process: Hot Overlaminate with Pressure Sensitive Mount Adhesive Materials (top/bottom): 3 mil Gloss / Mount Adhesive Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 20 p.s.i. Top Heat O N / 230 o F ...

  • GBC 80-99 - page 33

    Page 5 - 19 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 230 °F UN W IND TWO PASS HOT O VERLAMINATE COLD W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE FIRST PASS Chart 2- 5B 110 °C UN W IND ...

  • GBC 80-99 - page 34

    Page 5 - 20 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-6 Process: Hot overlaminate with Pressure Sensitive Mount Adhesive (Second Pass) Materials (top/bottom): / 3/16" Foamcore Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake OFF / NA Top Heat OFF / NA Top ...

  • GBC 80-99 - page 35

    Page 5 - 21 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 COLD COLD W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE SECOND PASS TWO PASS HOT O VERLAMINATE RELEASE LINER Chart 2-6B ...

  • GBC 80-99 - page 36

    Page 5 - 22 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-7 Process: Cold overlaminate with pressure sensitive mount adhesive Materials (top/bottom): PSA Laminate/ PSA Mount Adhesive Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 40 p.s.i. Top Heat ON / 115 ...

  • GBC 80-99 - page 37

    Page 5 - 23 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 RE W IND PAPER RELEASE 46 °C COLD UN W IND W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE FIRST PASS TWO PASS CO LD OVERLAMINATE MOUNT ADHESIVE UN W IND Cha r t 2-7B 115 °F ...

  • GBC 80-99 - page 38

    Page 5 - 24 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-8 Process: Cold overlaminate with pressure sensitive mount adhesive (second pass) Materials (top/bottom): / 3/16" Foamcore Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake OFF / NA Top Heat OFF / NA To ...

  • GBC 80-99 - page 39

    Page 5 - 25 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 46 °C COLD W IT H PRESSURE SENS ITIV E MOUN T A DHES IVE SECOND PASS TWO PASS CO LD OVERLAMINATE RELEASE LINER Cha r t 2-8B 115 °F ...

  • GBC 80-99 - page 40

    Page 5 - 26 Operations © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual PROCESS CONTROL CHART 2-9 Process: Cold Overlam only (using a sled) Materials (top/bottom): Pro-Gloss / 3/16" board (to be used for the sled) Front Control Panel Adjustments Rear Control Panel Adjustments Top Brake ON / 40 p.s.i. Top Heat ON / 115 o ...

  • GBC 80-99 - page 41

    Page 5 - 27 Operations Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 RE W IND PAPER RELEASE 115 °F COLD UN W IND IMAGE 3/16" FOAMBOARD 3/16"S TARTER BOARD CO LD OVER LA M INATE Chart 2-9B 46 °C ...

  • GBC 80-99 - page 42

    Page 6 - 1 Maintenance Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 MAINTENANCE Introduction WARNING: Some maintenance procedures require opening the cabinets while the power and air are still connected to the machine. Because of the potential for electrical shock from wiring and crushing of fingers or arms in rotating a ...

  • GBC 80-99 - page 43

    Page 6 - 2 Maintenance © GBC Films Group June 2000 Orca 80-99 Operation and Maintenance Manual 3. Loosen both pull roll air cylinder caps and spin them to their fully up position. 4. Lower the upper pull roll and spin down the pull roll air cylinder caps until they are finger tight and secure them. The pull roll nip is now set. Cylinder Up/Down Ra ...

  • GBC 80-99 - page 44

    Page 6 - 3 Maintenance Orca 80-99 Operation and Maintenance Manual © GBC Films Group June 2000 CH AI N T ENS ION D IA GR AM PR IMA RY SECO NDARY CHA IN 3 CHA IN 4 CHA IN TENS I ONERS ...

Fabbricante GBC Categoria Laminator

I documenti che otteniamo dal fabbricante del dispositivoGBC 80-99 possono essere suddivisi in diversi gruppi. Questi sono tra gli altri:
- disegni tecnici GBC
- manuali per l’uso 80-99
- schede prodotto GBC
- opuscoli
- o etichette energetiche GBC 80-99
Tutti sono importanti, ma le informazioni più importanti dal punto di vista di utilizzo del dispositivo possono essere trovate nel manuale per l’uso GBC 80-99.

Un gruppo di documenti denominato manuali per l’uso, è anche suddiviso in tipi più specifici, come: Manuali di installazione GBC 80-99, manuali di manutenzione, brevi manuali o manuali utente GBC 80-99. A seconda delle esigenze, si dovrebbe cercare il documento necessario. Nel nostro sito web, puoi visualizzare il manuale più popolare per l'uso del prodotto GBC 80-99.

Manuali per l’uso simili

Manuale completo del dispositivo GBC 80-99, come deve essere?
Il manuale per l’uso, denominato anche istruzioni per l’uso, o semplicemente il manuale è un documento tecnico progettato per aiutare ad utilizzare GBC 80-99 dagli utenti. I manuali sono di solito scritti da uno scrittore tecnico, ma in un linguaggio accessibile a tutti gli utenti GBC 80-99.

Il manuale per l’uso completo GBC, dovrebbe includere vari elementi di base. Alcuni di loro sono meno importanti, come ad esempio: copertina / pagina del titolo o pagina di autore. Tuttavia, la parte rimanente, dovrebbe fornire informazioni importanti dal punto di vista dell'utente.

1. Introduzione e la guida su come utilizzare il manuale GBC 80-99 - All'inizio di ogni manuale, dovremmo trovare indizi su come utilizzare il documento. Dovrebbe contenere informazioni sulla posizione dell’indice GBC 80-99, FAQ o i problemi più comuni : i punti che sono più spesso cercati dagli utenti di ogni manuale
2. Indice - elenco di tutti i suggerimenti per GBC 80-99 che possono essere trovati nel documento corrente
3. Suggerimenti su come utilizzare le funzioni di base del dispositivo GBC 80-99 - che ci dovrebbe aiutare nei primi passi durante l'uso GBC 80-99
4. Troubleshooting - sequenza sistematica delle attività che vi aiuterà a diagnosticare e, successivamente, risolvere i problemi più importanti del GBC 80-99
5. FAQ - domande più frequenti
6. Dettagli di contatto Informazioni su dove cercare il contatto con il fabbricante / servizio GBC 80-99 in un dato paese, se il problema non può essere risolto da noi stessi.

Hai una domanda su GBC 80-99?

Utilizza il modulo sottostante

Se non hai risolto il problema con GBC 80-99 con l'aiuto del manuale che hai trovato, fai una domanda utilizzando il modulo sottostante. Se un utente ha avuto un problema simile con GBC 80-99 è probabile che voglia condividere il modo di risolverlo.

Riscrivi il testo dall’immagine

Commenti (0)