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Operation Manual Part Number: 3-9000 -744, Rev. F September 2013 Dan i e l TM Split Clamp Extrac tor T ool fo r SeniorSonic TM 4-Path G a s Ultrasonic Flow Me te rs ...
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Da n i el c us t o m er s er v i ce E-m a i l • Customer S er vice: tech.ser vice@emersonprocess.c om • Customer Suppor t: daniel.cst.suppor t@emerson.com • Asi a-P ac if ic : danielap .s uppor t@emerson.com • Europ e: Da nie lEMA.CST@EmersonProc ess.c om Location Te l e p h o n e n u m b e r Fa x n u m b e r Nor th Ame rica/Latin A merica ...
Sign al word s and symbols u sed in this m anual Pay s pecial a tte ntion to the f ollowing signal words, saf et y aler t symbols and stateme nts : Saf ety aler t symbol This is a safety aler t symb ol. It is used to aler t you to po tential physical injur y hazards. Obey all safet y messages that follow this symbol to avoid possible injur y or dea ...
Impor t ant sa f et y instruc tions Daniel Me asure ment and Control, Inc. (Danie l) de signs, manuf ac tures and tests products to function within spec ific c onditions. Becau se thes e products are sophisticated technical instruments, it is import ant that the owner and ope r ation personnel strictly adhere both to the inf ormation pr inted on th ...
Product Operation Personnel: • T o prevent pe r sonal injur y , personnel must f ollow all instr uctio ns of this manual prior to and during operation of the pro duc t. • Follow all warnings, cautions, and no t ices m arked on, and supplied with, this product. • V erify that this is the c orrect instruction ma nual f o r your Daniel product. ...
No tic e THE C ONTENTS OF THIS PUBLICA TION ARE PRESENTED FOR INF ORMA TIONAL PURPOSES ONL Y , AND WHILE EVERY EFFOR T HAS BEEN MADE T O ENS URE THEIR A CCURACY , THE Y ARE NO T T O BE C ONSTR UED AS W ARRANTIES OR GUARANTEES, EXPRE SSED OR IMPLIED , RE G ARDING THE PR ODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILIT Y . ALL SALES A ...
W arran t y and Limit ations 1. LIMITED W ARRANT Y: S ubject to the limit ations contained in Sec tion 2 herein, Danie l Mea sureme nt & Control, Inc. (“Da niel ”) warrants tha t the licens ed firmw are e m bodied in the Goods will execute the programming instruc tions provided by Danie l, and that the Goods manufac tured by Da niel will be ...
Operation Manual Table of Contents 3-9000-744 Rev F September 2013 Table of Contents i Co ntents Preface Danie l custome r ser vice Signal w ords and symbol s us ed in this manu al Impor tant safe t y instructions Notic e W arrant y and Limit ations Section 1: Introduction 1.1 Overview ............................................................. ...
ii Table of Contents Table of Contents Operation Manual September 2013 3-9000-744 Rev F ...
Operation Manual List of Tables 3-9000-744 Rev F September 2013 List of Tables iii List o f T able s T able 1-1 Daniel extractor tool specifications .. ........... ........... ............ ........... .............. ........... ........... . 5 T able 3-1 Extractor tool list for T-sl ot extractable trans d ucers ............. ............ .......... ...
iv List of Tables List of Tables Operation Manual September 2013 3-9000-744 Rev F ...
Operation Manual List of Figures 3-9000-744 Rev F September 2013 List of Figures v List o f Figures Figure 1-1 J-mount transducer identifica tion ............. .............. ........... ........... ............ .............. ...... 1 Figure 1-2 J-mount transducer identifica tion .................. ......................... ........... ........... ...
vi List of Figures List of Figures Operation Manual September 2013 3-9000-744 Rev F ...
Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Overview 1 11 12 13 14 15 16 Sec tion 1: Introduc tion 1.1 Ove r view The Daniel Ultrasonic Split Cl amp Ex tractor T ool is designed for use on Daniel Se niorSonic TM 4 Path Ga s Ultra sonic Me ters only . The Danie l Ultrasonic S plit Cla mp Extractor T ool Operation Manual ...
2 Overview Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F Figure 1-2 J-moun t transducer identification A. A. M ount identification (serial num ber , length, purchase order number and style) B. T -slot transducer holder B. ...
Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Overview 3 Daniel Ultra sonic meters with M -mount (150 ANSI to 600 ANS I) or P-mount (900 ANS I to 1500 AN SI) T - slot transducer holde rs are not designed f or the Split Clamp Extrac tor T ool and this manual does not appl y to these mount st y les. M -m ount and P-mo unt b ...
4 Extractor tool specifications Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F 1.2 Ex tractor tool spec ifications The Danie l Extrac tor T ool is available in two ANSI pressur e rating s, 600 and 1500. The pres sure rating is stamped on the Lubrica tor ch ambe r asse mbly flange (item M, drawing D-08248). See Appendix C ...
Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Extractor tool specifications 5 Figure 1-5 Split clamp extractor t ool asse mbly dime nsions (inc hes) T able 1-1 Daniel extractor tool specif ications Extractor tool weight by disass embled component W eight (lbs), ANSI 600 ANSI 1500 Suitcase 52 52 Extrac tor tool valve asse ...
6 Extractor tool pre-use and post-use inspection Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F 1.3 Ex tractor tool pre-use and post -use inspec tion Pri or to a nd af ter usin g the ex t rac to r too l, th e fo llowing inspection procedure mu st be follo wed: R ef er to drawing D -08248 Detail D ( see Appendix C ). 1. Pr ...
Operation Manual Section 1: Introduction 3-9000-744 Rev F September 2013 Extractor tool pre-use and post-use inspection 7 6. Use US M Ex trac tor T ool pre-use and post -use Inspection checklist ( see A ppendix B ) to log the inspection and to report any issues found . 7. All tec hnicians who u se the extrac tor to ol mu st take and succ essfully p ...
8 Extractor tool pre-use and post-use inspection Section 1: Introduction Operation Manual September 2013 3-9000-744 R ev F ...
Operation Manual Section 2: Operation preparation an d part replacemen t notes 3-9000-744 Rev F September 2013 Operation preparation 9 21 Sec tion 2: Opera tion prep aration and par t r ep la cem ent n ote s 2.1 Operation preparation 1. These instruc tions refer to details and sy mb ol s id entif ie d on Dan iel Measu rement and Control drawing D-0 ...
10 Operation preparation Section 2: Operation preparation and pa rt replacement notes Operation Manual September 2013 3-9000-744 R ev F Import ant safety information SURF AC E TEMPERA TURE HAZ ARD Meter body and piping may be extremely hot or cold. W ear per sonal protective equipment when coming in contact with the meter . F ailure to do so may re ...
Operation Manual Section 2: Operation preparation an d part replacemen t notes 3-9000-744 Rev F September 2013 Operation preparation 11 4. Oral communication mu st be established prio r to de pressurizing the line, if required. 5. Enough lighting to see the gauge is re quire d prio r to ex t rac tor too l usage. 6. Allow at l ea st eight (8) fee t ...
12 Part replacement notes Section 2: Operation preparation and pa rt replacement notes Operation Manual September 2013 3-9000-744 R ev F 2.2 Part replacement note s 1. The foll owing instructions are f or remov al and install ation o f one transduc er asse mbly (J). Re peat the f ollowing step s for eac h transduc er ass embly re moval or installa ...
Operation Manu al Section 3: Tool re quirements 3-9000-744 Rev F September 2013 Tool list for the extractor tool with T-slot extractable transducers 13 S e c t i o n 3 : T o o l r e q u i r em ent s 3.1 T ool list for the extractor tool with T -slot ex tractable transducers 1 Molyk ote III is a trade mark of Dow C orning Co rporatio n, U.S.A. T abl ...
14 Tool list for the extractor tool with T-slot extractable transducers Section 3: Tool require ments Operation Manual September 2013 3-9000-744 R ev F ...
Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 15 41 Sec t ion 4: R e moving a transduc e r a sse mbly 4.1 St eps to remo ve a transduc er assembly from a meter while the meter is under line pressure 1. Refer t ...
16 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F 3. Ref er to Dra wing CE-21062 DET AIL “C” ( Appendix C ). a. V erify that the se al and backup seal are pr ese nt on the split cl amp end of the extrac tor to ...
Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 17 4. Ref er to Drawing CE -21063 DET AIL “D” ( Appendix C ). a. Clean the lubricat or chamber asse mbly (M) end flange sealing fac e. Clean the extrac tor tool ...
18 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F d. Attach ex trac tor tool piston assembly (P) to lubricator chambe r asse mbly (M) by aligning the ex trac tor tool piston as sembly (P) end bolts with the lubric ...
Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 19 6. Ref er to Dra wing CE-21064 DET AIL “E” ( Appendix C ). a. Connec t the quick connect body (A A) on the rem a ining end of the high pr essure hose to the ...
20 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F f. Adjust the pressure on the e xtrac tor tool piston assembly (P) to exc eed the forc e of line pre ssure ex er ted on the extrac tor rod (N). R efer to Ta b l e ...
Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 21 i. V erif y all pressure h as been v ented from the extractor tool pist on asse mbly (P) by reading the piston pressure gauge (U). Do n ot proceed until piston p ...
22 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F m. T o check the sealing inte grit y of the ex trac tor tool valv e as sembly (H), clos e the lubricator chambe r vent valve (R). W ait several minutes and obser v ...
Operation Manu al Section 4: Re moving a tr ansducer assembl y 3-9000-744 Rev F September 2013 Steps to remove a transducer assembly from a meter while the meter is und er line pressure 23 b. Loose n all four of the lubricator ch amber cap scre ws (Z) on the lubricator chambe r assembly (M) flange from the ex tractor tool valve asse mbly (H ) flang ...
24 Steps to remove a transducer assembly from a meter while the meter is under line pressure Section 4: Removing a t ransd ucer assembly Operation Manual September 2013 3-9000-744 R ev F g. Re move the transducer a ssembly (J) ( Figure 4-4 , E) from the transduc er stalk asse m bly (D) ( Figu re 4-4 , C) or , on some meters, the transduc er holder ...
Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 25 51 Sec tion 5: Inst alling a transduce r a sse mbly 5.1 Installing a transducer assembly while the met er is under line pressure 1. Ref e r to Drawing CE -21065 DET AIL “F” ...
26 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F d. Al ign the e x tr ac tor ro d (N ) into t he center ho le of t he p iston of th e ex t rac tor tool piston a sse mbly (P). The piston should be fully retracted inside the extrac ...
Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 27 3. Ref e r to Drawing D-08248 ( Appendix C ). a. Connect the quick connect body (A A) on the remaining e nd of the high pressure hose to the quick connec t stem (FF) on the ultr ...
28 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F e. Adjust the pressure on the e x trac tor tool piston asse mbly (P) to slightly exceed the force of line pressure ac ting on th e ex tra cto r rod (N). Slowly r otate the pressu r ...
Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 29 h. V ent the pres sure of the extrac tor tool piston a ssembly (P) b y fully unscrewing (coun terc l ock wise) the adjustmen t screw of the pressure regula tor (V) until loose . ...
30 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F 4. Ref e r to Drawing D-08248 ( Appendix C ). a. Remov e the m ete r housing quick connect ste m and the reducer if it wa s required. Return the parts to the tool kit. b. Disconnec ...
Operation Manu al Section 5: I n stalling a tr ansducer assembl y 3-9000-744 Rev F September 2013 Installing a transducer assembly while the meter is under line pressure 31 8. Ref er to Drawing CE -21060 DET AIL “ A” ( Appendix C ). a. U se a leak detecting fluid arou nd the joint of the transducer holder (K) to transducer moun t (E) joint to c ...
32 Installing a transducer assembly while the meter is under line pressure Section 5: Installing a transduc er assembly Operation Manual September 2013 3-9000-744 R ev F ...
Operation Manu al Section 6: Main tenance 3-9000-744 Rev F September 2013 Extractor tool maintenance 33 61 Sec tion 6: Main te nanc e 6.1 Ex tractor tool maint enance The Split Clamp Extractor T ool must be returned to our factor y annually or after fift y (50) transduc er ex tractions, whiche ve r comes first, for m ainten ance and rece r tificati ...
34 Extractor tool maintenance Section 6: Maintenance Operation Manual September 2013 3-9000-744 R ev F ...
Operation Manual Section 7: Parts list 3-9000-744 Rev F September 2013 Extractor tool parts list 35 Sec tion 7: Par ts list 7.1 Ex tractor tool par ts list T able 7-1 Ex tractor tool parts list Parts list Description A Chordset assembly B Chordset socket C Chordset coupling nut D T ransducer stalk as sembly E T ransducer mount FE x t r a c t o r t ...
36 Extractor tool parts list Section 7: Parts list Operation Manual September 2013 3-9000-744 R ev F ...
Operation Manual Appendix A: Piston and line pressure 3-9000-744 Rev F September 2013 Extractor tool piston pressure 37 A Appe ndix A: Piston and line pre ssure A .1 Ex tractor t ool piston pre ssure Use Ta b l e A - 1 to d etermin e th e ex trac to r tool pisto n press ure n eed ed to s tabi lize the ex t rac tor tool lubricator chambe r ex tracto ...
38 Extractor tool piston pressure Appendix A: Piston and line pressure Operation Manual September 2013 3-9000-744 R ev F 1525 6 1 2025 8 1 2525 1 01 1550 6 2 2050 8 2 2550 1 02 1575 6 3 2075 8 3 2575 1 03 1600 6 4 2100 8 4 2600 1 04 1625 6 5 2125 8 5 2625 1 05 1650 6 6 2150 8 6 2650 1 06 1675 6 7 2175 8 7 2675 1 07 1700 68 2 200 88 2700 108 1725 69 ...
Operation Manual Appendix B: Extractor tool pre-use and post-use in spection checklist 3-9000-744 Rev F September 2013 Inspection checklist 39 B1TOP (14) Appe ndix B: Ex trac t or tool pre-u se and post -u se inspec tion ch ecklist B.1 Inspec tion checklist Use the following c hecklist prior to and after using the extrac tor tool and t o ensure the ...
40 Inspection checklist Appendix B: Extractor tool pre-use and post-use inspecti on checklist Ope ration Manual September 2013 3-9000-744 R ev F Note s: ...
Operation Manual Appendix C: Engineering drawings 3-9000-744 Rev F September 2013 Extractor tool drawings 41 AC1ALK TO HER.TOP ( 14) Appe ndix C: Engineering dra w ing s C .1 Ex tractor tool drawings D -08248 Ultrasonic Met er T ransducer Extractor T ool Operation Assembly CE-21060 Detail “ A” of D -08248 CE-21061 Detail “B” of D-08248 CE-2 ...
42 Extractor tool drawings Appendix C: Engineering drawings Operation Manual September 2013 3-9000-744 R ev F ...
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3-9000-744 Revision F 2013 This product is a core component of the Plant Web digital plant archit ecture. Emerson Process Management Daniel Measurement and Control, Inc. 11100 Brittmoore Park Drive Houston, TX 77041 USA T +1 713-467-6000 F +1 713-827-4805 USA Toll Free 1 888-356-9001 Daniel Measurement Services, Inc. T +1 713-827-6413 www .emerson. ...
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