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User Manual Flying Saw SIMOTION Flying Saw V1.4 Application number: A4027118 -A0414 ...
General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 2/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc We reserve the right to make technical changes to this product. Copyright Reproduction, transmission or use of this document or its contents is not permitted without express written aut ...
General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 3/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc General Notes Note The standard applications are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The standard applications do no ...
General Notes SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 4/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Qualified personnel In the sense of this documentation qualified personnel are those who are knowledgeable and qualified to mount/install, commission, operate and service/maintain the p ...
Foreword SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 5/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Foreword Standard SIMOTION application A standard SIMOTION application comprises the following components: • One or several software objects or code blocks with defined interfaces that can ...
Foreword SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 6/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Document structure The documentation of this application is sub-divided into the following main section: Sec- tion Description Note A Section A will provide you with everything that you requ ...
List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 7/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc List of contents Section A: Prerequisites and objectives .................................................................. 10 1 Basic information ................................... ...
List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 8/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1 Brief instructions to demonstrate .................................................................... 41 5.1.1 Structure overview ............................................... ...
List of contents SIMOTION Flying Saw A4027118-A0414 V 1.4 Release 06/06/08 9/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8.4 Using the restart bit ......................................................................................... 83 8.5 Error messages ............................................ ...
Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 10/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section A: Prerequisites and objectives Content Section A will provide you with everything that you require to obtain an overview of th ...
Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 11/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 1 Basic information 1.1 Prerequisites 1.1.1 Target group The standard application is conceived for all programmers and users who wish t ...
Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 12/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Principle design of a "flying saw" The material is fed-in as an endless web (e.g. plastic, sheet steel or fiber board) using ...
Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 13/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The user program only has to control the material feed and to supply the core function with the correct parameters. Additional function ...
Section A: Prerequisites and objectives Basic information Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 14/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The program fulfills the following tasks: • Operating mode manager for the complete (demonstration) machine • The control of the (d ...
Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 15/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2 Uses 2.1 Applications 2.1.1 Controls that are permitted The standard “flying saw” application has only been tested for use in the following co ...
Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 16/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2.1.3 Properties and features of the core “flying saw” functions The following properties and features were taken into account when implementing ...
Section A: Prerequisites and objectives Uses Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 17/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2.2 Application environment The standard “flying saw” application can be used in the following hardware environment: Fig. 2-1 Application enviro ...
Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 18/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3 Structure and function 3.1 Design of the "flying saw" 3.1.1 General design The "flying saw", which is based ...
Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 19/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 3-1: Explanati on of the param eterizable physical quantities Physical quantity Description DistanceToSensor [mm] Distance ( ...
Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 20/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3.2 Operating states of the "FlyingSa w-FB" The “FlyingSaw FB” automatically cont rols the “flying saw” axis to ...
Section A: Prerequisites and objectives Structure and function Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 21/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc starting position and is ready to synchronize to the material web. The flying saw axis waits in the “enable” state. • Automa ...
Section B: The application example as demonstration system St t d ft i Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 22/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section B: The application example as demonstration system Contents All of the necessary steps to commission the standard ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 23/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4 Installing the hardware and software 4.1 Regarding your safety 4.1.1 Safety information and instructions Pictogra ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 24/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.1.2 Responsibilities of the operator Correct use The correct use of the application components exclusively relate ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 25/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Qualification of personnel The operating company/person may only deploy trained, authorized and reliable personnel. ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 26/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 4-1 Hard w are components Hardware element Diagram Order No./MLFB and functions Training case, SIMOTION D435 ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 27/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 4-2 Hard w are configuration a nd mounting No. Action Comment 1 Connect the MPI/DP interface of your PG/PC to ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 28/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.3 Installing the standard SIEMENS software Minimum required releases Table 4-3 Versions Component Version. STEP 7 ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 29/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • When RDY lights green and STOP lights orange, set the SIMOTION D435 mode switch to the 0 position (RUN) • RDY ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 30/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.3 Re-configuring the double-axis motor module from 3A/3A to 5A/5A This application example is configured as sta ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 31/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 4-3: Re-configuring the motor module ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 32/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.4 Setting the Ethernet interface of the PG/PC Setting the PG/PC interface Table 3-5: Setting the PG/PC interfac ...
Section B: The application example as demonstration system I t lli t h hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 33/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Open Properties by double-clicki ng on the PG/PC(1). 7 Under the “Assignme nt” tab (this is already automati ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 34/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 9 The interface of the control is now assigned the interface of the PG/PC. Select this and if it has still not been ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 35/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 3-6: Ethernet address No. Action Comment 1 Open the window Network and Dial-u p Connections of your PG/PC and ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 36/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 3 The Ethernet interface IE2 (X130) of SIMOTION D435 has, as standard, the IP address 169.254.11.22. Select “Use ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 37/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 2 Acknowledge with OK 3 Acknowledge with OK 4 Press No and do not re start 5 Clo se the hardware configuration and ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 38/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 4.4.6 Downloading the SIMOTION project of the standard application Table 4-5: Downloading the SI MOTION project No. ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 39/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 After starting the download, you will be prompted as to whether you wish to “copy RAM to ROM“ after the downl ...
Section B: The application example as demonstration system I t lli th hd d ft Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 40/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 Now switch the SIMOTION D435 into the RUN state. To do this, click on the SIMOTION-CPU and with the righthand mo ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 41/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5 Operator control of the application example The application can be used to present SIMOTION D with SINAMICS and g ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 42/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1.1 Structure overview Please refer to the following diagram for the basic operator control stru cture with all o ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 43/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.1.2 Brief instructions Execute the following steps in the sequence as listed in the following table to demonstrat ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 44/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Once the “flying saw” has reached its starting positio n, the Flying Saw START button is displayed to activat ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 45/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 After the last cut, the “flying saw” automatically moves to its starting position and wait s for ne w materi ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 46/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The material and the “flying saw” can be started, terminated (exited) and monitored in the process screen. The ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 47/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2 Detailed operating instructions A detailed description of the application is provided in these instruction s. T ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 48/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.1 Structure overview Please refer to the following diagram for the basic operator control stru cture with all o ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 49/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The welcome screen is displayed Fig. 5-4 Welcome screen General screen areas The screen forms of the application ar ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 50/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The following functions can be selected using the individual buttons: Table 5-2 General buttons to control/handle t ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 51/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.3 Machine parameter settings The standard application allows the following parameters to be adapted: Machine ge ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 52/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 5-5 SETTINGS operator screen for machine ge ometr y settings ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 53/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.4 Operator control functions in the setting-mode In the manual mode, the material web and flying saw can be man ...
Section B: The application example as demonstration system Ot t l f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 54/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.5 Operator functions of the process in the automatic mode Note The automatic mode is only available, if • Th ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 55/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Standard operator control Table 5-3: Standard operator c ontrol in the automatic mode No. Action Comment 1 Initial ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 56/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8 Depending on the material velocity and the cutting duration, an actual maximum position of the flying saw is obta ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 57/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Expanded operator control Table 5-4: Expanded o perator c ontrol in the automatic mode No. Action Comment 1 If the ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 58/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Here, you can set the velocities for the return to the starting position and also whe n returning to the starting ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 59/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.6 Technology view The technology view of the applicati on can be selected from every operator screen using the ...
Section B: The application example as demonstration system Ot tl f th li ti l Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 60/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 5.2.7 Operator control functions in the status display The status display of the application can be sele cted from ...
Section C: Integrating the core “flying saw” functions Operator control of the application example Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 61/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section C: Integrating the core “flying saw” functions Content All of the steps necess ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 62/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6 Program environment and interfaces 6.1.1 Function and identification of the program groups The st ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 63/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6.1.2 Program structure All of the functions, implemented in the standard “flying saw” applicat ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 64/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Pro- gram Section Program unit Program module Data unit FS_TEMPL FB_BGD_TEMPLATE_FlyingSa w () FS_V ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 65/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 6.2 Call environment The function block FB_BGD_TEMPLATE_FlyingSaw() of the “flying saw” core fu ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 66/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • Block interfaces • User interface in the global data area (data unit FS_Var) The function blo ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 67/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial v a lue Description Mode INT 0 Using Mode, the mode is pre- selected th ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 68/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial v a lue Description Input/output parameter (IN/OUT) UsersInterface STRU ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 69/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 6-2 Structure of the global data area of the core “fl ying saw” function Internal da ta of ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 70/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial val ue Description EndSyncPos [mm] LREAL 20.0 End position of the synch ...
Section C: Integrating the core “flying saw” functions Program environment and interfaces Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 71/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Parameter Data type Initial val ue Description Control information Restart BOOL false If the bit is ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 72/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7 Integrating the core “flying saw” functions 7.1 This is how you integrate core f ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 73/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Table 7-2 Software components Software Diagram Order No./MLFB and functions Version us ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 74/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.2.3 Technology objects required and synchronous relationships The following technolo ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 75/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc The FlyingSawAxis is connected, for t he cut, as “synchronous axis” with the Mater ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 76/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.4 Setting-up the requi red technology objects Prerequisite SIMOTION SCOUT has been s ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 77/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Monitoring functions – closed-loop control • Please set these parameters corres po ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 78/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.5 Assigning the synchronous relationships 7.5.1 FlyingSawAxis_SYNCHRONOUS_OPERATION ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 79/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 7.6 Integrating into your application 7.6.1 Calling the “FlyingSaw FB” in the user ...
Section C: Integrating the core “flying saw” functions Integrating the core “flying saw” functions Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 80/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Assigning the instance In the calling user program, the function block “FB_BGD_TEMPL ...
Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 81/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8 Using the "FB_BGD_TE MPLATE_Fly ingSaw()" 8.1 General information and in ...
Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 82/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 8-1 Possible state transitions at the "FB_BGD_T EMPLATE_FlyingSaw()" ...
Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 83/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc carried-out and the new state has been reached, this is flagged by a high signal at ...
Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 84/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 8-3 Block outputs for fault messages FB_BG D_TEMPL A TE_ Flying Saw() Execute M ...
Section C: Integrating the core “flying saw” functions Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 85/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 8.6 Help functions within the core “flying saw” functions As part of the core fu ...
Section D: Program description Using the "FB_BGD_TEMPLATE_FlyingSaw()" Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 86/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section D: Program description Content Section D is interesting if you wish to expand/adapt your application bas ...
Section D: Program description Information and instructions to adapt the core “flying saw” ft i Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 87/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 9 Information and instructions to adapt the core “flying saw” functions 9.1 Information a ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 88/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10 Description of important program elements 10.1 Program structure The core functions of the standard “flying saw” ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 89/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • Sequence phases when changing from the “disable” to “manual” • Sequence phases when changing from the “s ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 90/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10.3.2 Start identification, axis monitoring and automatic state change chains Start identification Identify whether a r ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 91/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • From the “manual” state into the “starting position ” state. “Manual” Æ “Disable” Æ “Starting po ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 92/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Fig. 10-1 State model of the "FlyingSa w FB" 1 Disab le 1 Disab le 2 Startposi- tion 2 Startposi- tion 4 Manua ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 93/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment Mode Disable (1) 1 Disable Disable Æ Disable 1 Disable 1 Disable 0 The stop command is prepared 1 ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 94/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment Disable Æ Manual 1 Disabl e 4 Manual 0 The enable command is prepared. 1 _enableAxis() is called ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 95/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 3 _disableGearing() is called to delete (cl ear) the com mand from the command queue. If required, ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 96/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 1 _enableGearing() is called to synch roni ze the flying saw axis to the material web at the maste ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 97/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Step Function Comment 1 _stop() is called for the flying saw axis If the axis is disabled, then advance to st ep 2 2 _di ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 98/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 10.4 Properties/featur es of startup_SAP The startup_SAP program is located in the unit SAP_FS • Assigns the actual TO ...
Section D: Program description Description of important program elements Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 99/107 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc • FB_BGD_FS_SPB_out() • FB_BGD_FS_SPB_read() FB_BGD_FS_SPB_reset() The SyncPos buffer is deleted (cleared) using thi ...
Section E: Appendix General information on the application Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 100/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc Section E: Appendix 11 General information on the application 11.1 Scope of supply The "flying saw" package comprises: • ...
Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 101/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 12 Error messages 12.1 Signaling error events at the “Fly ingSaw FB” of the core “flying saw” functions If an error occurs when calling the “FB_ B ...
Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 102/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C021 Disable to starting position Error when positioning the FlyingSawAxis ( _pos ) Details in FS_Var structure unde r RetDIN ...
Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 103/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc C055 Starting position to automatic Error for superimposed positioning of the FlyingSawAxis to create "gap" ( _pos ) Details in FS_Var structure u ...
Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 104/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C061 Automatic Run Error when activating gearing of the FlyingSawAxis ( _enablegearing ) Details in FS_Var structure unde r R ...
Section E: Appendix Error messages Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 105/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc ErrorID error code Explanation C091 Manual to Disable Error when stoppin g the FlyingSawAxis ( move mit v=0) Details in FS_Var structure unde r RetDINT_stop ...
Section E: Appendix Contact partner Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 106/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 13 Contact partner Applicationcenter SIEMENS Siemens AG Automation & Drives A&D MC PM APC Frauenauracher Str. 80 Erlangen Fax: 09131-98-1297 mailto ...
Section E: Appendix Please help us to become even better Flying Saw with SIMOTION A4027118-A0414 V 1.4 Release 06/06/08 107/10 7 Copyright © Siemens AG 2008 All r ights reserved Manual_SIMOTION Flying Saw _V1.4.doc 14 Please help us to become even better A&D MC PM APC From: Application Center Name: Department: D – 91056 Erlangen City: Fax: + ...
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