Miller Electric DS-2の取扱説明書

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Summary
  • Miller Electric DS-2 - page 1

    Visit our website at www.MillerWelds.com Processes Descrip tio n Wire Feeder OM - 197 509B July 2002 DS-2 MIG (GMA W) W elding Flux Cored (FCA W) W elding ...

  • Miller Electric DS-2 - page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog orindividual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .MillerW elds ...

  • Miller Electric DS-2 - page 3

    T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric DS-2 - page 4

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  • Miller Electric DS-2 - page 5

    OM-197 509 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This group of symbols means W arning! Watch ...

  • Miller Electric DS-2 - page 6

    OM-197 509 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wea r a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 an ...

  • Miller Electric DS-2 - page 7

    OM-197 509 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. ...

  • Miller Electric DS-2 - page 8

    OM-197 509 Page 4 1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However , after examining more than 500 studies spanning 17 years of r ...

  • Miller Electric DS-2 - page 9

    OM-197 509 Page 5 SECTION 2 – DEFINITIONS A. Warning! Watch Out! There are possible hazards as shown by the symbols. B. Drive rolls can injure fingers. C. Welding wire and drive parts are at welding voltage during operation – keep hands and metal objects clear . 1 Electric shock can kill. 1.1 Wear dry insulating gloves. Do not touch electrode w ...

  • Miller Electric DS-2 - page 10

    OM-197 509 Page 6 SECTION 3 – INST ALLA TION 3-1. Specifications Welding Power Source T ype T ype of Input Power Wire Feed Speed Range Wire Diameter Range Welding Circuit Rating Overall Dimensions Weight Deltaship Constant V oltage (CV) DC With 10-Pin Receptacle 24 V olts DC (5 Amp) For Wire Feed Motor 24 V olts AC (0.5 Amp) For Gas V alve 0 to 7 ...

  • Miller Electric DS-2 - page 11

    OM-197 509 Page 7 3-3. Equipment Connection Diagrams 1 Deltaship 502 Welding Power Source With 24 V AC Power 2 10-Pin Control Cord 3 Positive Weld Cable (Customer Supplied) 4 Work Cable (Customer Supplied) 5 Work 6 Wire Feeder 7 Welding Gun 8 Gas Hose (Customer Supplied) 5 3 2 1 6 7 4 8 3-4. Installing Wire Guides And Drive Rolls Ref. ST -802 483-A ...

  • Miller Electric DS-2 - page 12

    OM-197 509 Page 8 3-5. 10-Pin Plug PLG8 Information Pin Pin Information A 24 volts ac for gas valve control when triggered or purging gas. B +15 volts dc with gun trigger open; 0 volts dc with gun trigger closed. C Circuit common. D 0 to +10 volts dc output from min to max of Output Command control R1. E +10 volts dc input. F 0 to +10 volts dc outp ...

  • Miller Electric DS-2 - page 13

    OM-197 509 Page 9 1 Female Weld Cable Connec- tor (Supplied) 2 Weld Cable (Customer Sup- plied) Select weld cable according to welding power source Owner ’ s manual. Install female weld cable connec- tor as shown. 3 Male Weld Cable Connector Connect male and female weld cable connectors. 3-8. Connecting W eld Cable Ref. ST -802 483-A 2 3 A. Push ...

  • Miller Electric DS-2 - page 14

    OM-197 509 Page 10 1 Gun Securing Knob Loosen knob. 2 Gun Block 3 Gun End Slide gun end as far as possible into gun block and tighten gun se- curing knob. 4 Gun Trigger Plug Connect gun trigger plug to match- ing receptacle on wire feeder . 3-9. Connecting W elding Gun Ref. ST -802 483-A 1 2 3 4 1 Pendant 2 Nameplates Pendant has three nameplates s ...

  • Miller Electric DS-2 - page 15

    OM-197 509 Page 1 1 3-1 1. Installing Wire Spool And Adjusting Hub T ension Ref. ST -802 483-A / Ref. ST-072 573-B When a slight force is needed to turn spool, tension is set. 15/16 in T ools Needed: 1 Hub Support Arm 2 Spool Hub 3 Retaining Ring 4 Hub Pin Remove retaining ring. Slide wire spool onto spool hub so wire feeds off bottom of spool . In ...

  • Miller Electric DS-2 - page 16

    OM-197 509 Page 12 3-12. Threading Welding W ire T ools Needed: 1 Pressure Assembly 2 Pressure Assembly Adjustment Knob Lay gun cable out straight. A Open pressure assembly , hold wire tightly , and cut off end. Push wire through guides into gun. B Close and tighten pressure assembly , and let go of wire. C T o adjust drive roll pressure, press gun ...

  • Miller Electric DS-2 - page 17

    OM-197 509 Page 13 SECTION 4 – OPERA TION 4-1. Pendant Controls Controls are pendant mounted. An optional remote pendant extension cord is available. 1 Nameplate Pendant has three nameplates stacked one on top of the other . Each nameplate contains the voltage and amperage range for a differ- en t size flux cored welding wire (for reference only) ...

  • Miller Electric DS-2 - page 18

    OM-197 509 Page 14 SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Replace Unreadable Labels Clean And Tighten Weld T erminals Repair Or Replace Cracked Weld Cable 10-Pin Cord Gas Hose Gun Cable Replace Cracked Parts 6 Months Blow Out Or V acuum Inside, During Heavy Service, C ...

  • Miller Electric DS-2 - page 19

    OM-197 509 Page 15 T rouble Remedy Fan in welding power source not oper- ating. Note: fan runs only when cool- ing is necessary . Check for and remove anything blocking fan movement. Have Factory Authorized Service Agent check fan motor . Wire does not feed, unit completely inoperative. Check 10 – pin plug PLG8 connections (see Section 3-7). Chec ...

  • Miller Electric DS-2 - page 20

    OM-197 509 Page 16 SECTION 6 – ELECTRICAL DIAGRAM 203 365 Figure 6-1. Circuit Diagram For Wire Feeder ...

  • Miller Electric DS-2 - page 21

    OM-197 509 Page 17 Notes ...

  • Miller Electric DS-2 - page 22

    OM-197 509 Page 18 SECTION 7 – P ARTS LIST Fig 7-2 1 Ref. 802 586 . Hardware is common and not available unless listed. 2 3 4 5 6 7 9 10 8 11 12 15 13 14 16 17 19 20 21 22 23 25 1 26 27 28 24 29 18 Figure 7-1. Main Assembly ...

  • Miller Electric DS-2 - page 23

    OM-197 509 Page 19 Description Part No. Item No. Figure 7-1. Main Assembly Quantity 1 072 094 Hub+Spindle Assy , 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +196 937 Assembly , Frame 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric DS-2 - page 24

    OM-197 509 Page 20 Ref. 802 586 . Hardware is common and not available unless listed. 1 2 4 5 6 9 8 7 10 11 3 Figure 7-2. Pendant Assembly Description Part No. Dia. Mkgs. Item No. Figure 7-2. Pendant Assembly (Figure 7-1 Item 5) Quantity 1 196949 Box, Pendant 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric DS-2 - page 25

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  • Miller Electric DS-2 - page 27

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 6/02 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expertise o ...

  • Miller Electric DS-2 - page 28

    PRINTED IN USA  2002 Miller Electric Mfg. Co. 5/02 Miller Elect ric Mfg. Co. An I l li noi s T ool Works Company 1635 West S pencer Street Applet on, WI 5 4914 US A International He adquarters – US A USA Phone: 920-735-4505 A ut o-A t t ended USA & Canada FAX: 920-735-4134 Int ernati onal F A X: 9 20-735-4125 European Headqua rters – Uni ...

メーカー Miller Electric カテゴリー Welder

Miller Electric DS-2のメーカーから受け取ることができるドキュメントは、いくつかのグループに分けられます。その一部は次の通りです:
- #BRANDの図面#
- DS-2の取扱説明書
- Miller Electricの製品カード
- パンフレット
- またはMiller Electric DS-2の消費電力シール
それらは全部重要ですが、デバイス使用の観点から最も重要な情報は、Miller Electric DS-2の取扱説明書に含まれています。

取扱説明書と呼ばれる文書のグループは、Miller Electric DS-2の取り付け説明書、サービスマニュアル、簡易説明書、またはMiller Electric DS-2のユーザーマニュアル等、より具体的なカテゴリーに分類されます。ご必要に応じてドキュメントを検索しましょう。私たちのウェブサイトでは、Miller Electric DS-2の製品を使用するにあたって最も人気のある説明書を閲覧できます。

関連する取扱説明書

Miller Electric DS-2デバイスの取扱説明書はどのようなものですか?
取扱説明書は、ユーザーマニュアル又は単に「マニュアル」とも呼ばれ、ユーザーがMiller Electric DS-2を使用するのを助ける技術的文書のことです。説明書は通常、全てのMiller Electric DS-2ユーザーが容易に理解できる文章にて書かれており、その作成者はその分野の専門家です。

Miller Electricの取扱説明書には、基本的な要素が記載されているはずです。その一部は、カバー/タイトルページ、著作権ページ等、比較的重要度の低いものです。ですが、その他の部分には、ユーザーにとって重要な情報が記載されているはずです。

1. Miller Electric DS-2の説明書の概要と使用方法。説明書にはまず、その閲覧方法に関する手引きが書かれているはずです。そこにははMiller Electric DS-2の目次に関する情報やよくある質問、最も一般的な問題に関する情報を見つけられるはずです。つまり、それらはユーザーが取扱説明書に最も期待する情報なのです。
2. 目次。Miller Electric DS-2に関してこのドキュメントで見つけることができる全てのヒントの目次
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5. FAQ。よくある質問
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