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Hearth and Home Technologies T4200 - page 1
12/03 35036 Rev E 1 INST ALLA TION & OPERA TING INSTRUCTIONS TRADITIONAL 4200 WOODBURNING FIREPLACE WARNING ! Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assist ance or additional information, consult a qualified installer , service agency or the gas suppli ...
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Hearth and Home Technologies T4200 - page 2
2 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS CAUTION: Do not expose the fireplace to the elements (i.e. rain, etc.) and keep the fireplace dry at all times. W et insula- tion will produce an odor when the fireplace is used. TABLE OF CONTENTS Design and Installation Considerations ................... .............................. ...
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Hearth and Home Technologies T4200 - page 3
12/03 35036 Rev E 3 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS DESIGN AND INST ALLA TION CONSIDERA TIONS When selecting a location for your woodburning fireplace, it is important to evaluate a number of considerations. Modern construction techniques can create conditions that may not allow your chimney to draft properly . This may result in smoke ...
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Hearth and Home Technologies T4200 - page 4
4 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS W ARNING! This fireplace and its component s are designed to be installed and operated as a system. Any alteration to or substitution for items in this system, unless allowed by these installation instructions, will void the Underwrit- ers Laboratories listing and may void the product ...
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Hearth and Home Technologies T4200 - page 5
12/03 35036 Rev E 5 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS C. SYSTEM COMPONENTS 1. Fireplace Component s Fireplace Dimensions Bi-Fold Glass Doors DM1342 DM1342B DM1342S # g o l a t a C: n o i t p i r c s e D 0 0 2 4 T s p i r t S n o i t c e t o r P h t r a e H d n a t i K r i A e d i s t u O , e t a r G l a r g e t n I h t i w , e c a l p e r ...
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Hearth and Home Technologies T4200 - page 6
6 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS 2. Chimney Components The following pictures show only those chimney components which may be safely used with this fireplace. # g o l a t a C: n o i t p i r c s e D 4 1 K A) e c a l p e r i F h t i w d e d u l c n i ( t i K r i A e d i s t u O A 5 K A Ct i K r i A y e n m i h C 4 D Ir ...
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Hearth and Home Technologies T4200 - page 7
12/03 35036 Rev E 7 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS # g o l a t a CA B 6 0 1 1 L S" 6" ¾ 4 2 1 1 1 L S" 2 1" ¾ 0 1 8 1 1 1 L S" 8 1" ¾ 6 1 6 3 1 1 L S" 6 3" ¾ 4 3 8 4 1 1 L S" 8 4" ¾ 6 4 = Ah t g n e l l a u t c A = Bf o h t g n e l ( h t g n e l e v i t c e f f E s a h t i r e t f ...
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Hearth and Home Technologies T4200 - page 8
8 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS LDS33 (3’ x 3’) LDS46 (4’ x 6’) Decorative Shroud TR1 1T Round T elescoping T ermination Cap ST1 175 Square T ermination Cap CT56 Chase T op CAK5A Chimney Air Kit TR1 1 Round T ermination Cap TR1 1T Round T elescoping T ermination Cap Æ ...
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Hearth and Home Technologies T4200 - page 9
12/03 35036 Rev E 9 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 3 Inst allation Along a W all or an Exterior Chase Figure 4 Corner Installation W ARNING! Do not draw out side air from garage spaces. Exhaust product s of gasoline engines are hazardous. Do not install out side air ducts such that the air may be drawn from attic sp aces, baseme ...
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Hearth and Home Technologies T4200 - page 10
10 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 5 - Framing the Fireplace W ARNING! Do not apply combustible finishing materials over any part of the black face of this fireplace or a structure fire may result. The black metal fireplace front may only be covered with noncombustible materials such as ce- ramic tile, brick, or ...
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Hearth and Home Technologies T4200 - page 11
12/03 35036 Rev E 11 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS E. CHIMNEY REQUIREMENTS When planning your fireplace location, the chimney construction and necessary clearances must be considered. The fireplace system and chimney components have been tested to provide flexibility in construction. The following figures are the minimum distances fro ...
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Hearth and Home Technologies T4200 - page 12
12 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 8 - Chimney Height S T N E N O P M O C Y E N M I H C F O T H G I E H r e z i l i b a t S y e n m i h C 1 1 L S4 3 / 4 " s r e c a p S p o t s e r i F 8 3 5 S F0 0 4 5 S F0 s n r u t e R / s t e s f f O 0 3 1 1 L S 1 ½ 4 " g n i h s a l F f o o R 0 7 5 F R0 1 7 5 F R0 ...
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Hearth and Home Technologies T4200 - page 13
12/03 35036 Rev E 13 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS F . INST ALLA TION OF FIREPLACE W ARNING! Before st arting, do the following: 1. Wear gloves and safety glasses for protection. 2. Keep hand tools in good condition. Sharpen cutting edges and make sure tool handles are secure. 3. Always maintain the minimum air sp ace required to the ...
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Hearth and Home Technologies T4200 - page 14
14 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 1 1 Installing the Firestop S pacer CAUTION: Firestop spacers must be used whenever the chimney penetrates a ceiling/floor area. Figure 10 Assembling Chimney Sections W ARNING! Carefully follow the instructions for assembly of the pipe and other p arts needed to inst all this f ...
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Hearth and Home Technologies T4200 - page 15
12/03 35036 Rev E 15 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS W ARNING! Maintain a minimum of 2” air clearance to all parts of the chimney system at all times! Fail- ure to maintain this 2” air clearance will cause a structure fire. CAUTION: Inner flue and outer liner sections cannot be disassembled once locked together . Plan ahead to ensur ...
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Hearth and Home Technologies T4200 - page 16
16 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 14 - Ceiling/Attic Construction Figure 15 - Air Kit Handle Location 9. Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney . Drive a nail up through the roof to mark the center . See Figure 14. 1 0 ...
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Hearth and Home Technologies T4200 - page 17
12/03 35036 Rev E 17 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Note: Use only a noncombustible material to finish the face of the fireplace below the level of the front standof fs. A noncombustible material such as USG MICORE CV230 Mineral Fiber Board, or USG DUROCK Cement Board is recommended for this purpose. Figure 16 - Air Clearance Around Ga ...
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Hearth and Home Technologies T4200 - page 18
18 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 17 - Factory Built Hearth Extension Figure 18 - Field Constructed Hearth Extension W ARNING! Hearth extensions are to be installed only as illustrated to prevent high temperatures from occurring on concealed combustible materials. Hearth sealing strip s prevent burning or hot p ...
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Hearth and Home Technologies T4200 - page 19
12/03 35036 Rev E 19 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 19 - Position the Hearth Extension 18. Position the Hearth Extension Position and secure the hearth extension over the protective metal strip s that have been placed partially under the fireplace front. These strip s should be protruding approximately 2” from under the firepl ...
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Hearth and Home Technologies T4200 - page 20
20 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS G . CONSTRUCTING A CHASE Figure 20 - Chase Constructions Figure 21 - Chase Assembly 1. Materials a. The chase is constructed using framing materials much the same as the walls in your home. A variety of materials may be used including brick, stone, veneer brick, or standard siding mat ...
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Hearth and Home Technologies T4200 - page 21
12/03 35036 Rev E 21 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS W ARNING! Never install a single wall slip section or smoke-pipe in a chase structure. The higher temperature of this single wall pipe may radiate sufficient heat to combustible chase materials to cause a fire. W ARNING! Detailed instructions for inst allation of the chase top, storm ...
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Hearth and Home Technologies T4200 - page 22
22 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Note: Save and p ass this instruction manual to subsequent home owners. The information provided is intended to notify and warn them about making unsafe future modifications such as the addition of shelves or the use of unauthorized part s and rep airs. W ARNING! DO NOT operate this f ...
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Hearth and Home Technologies T4200 - page 23
12/03 35036 Rev E 23 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS 7. Wood Fuel FIREWOOD : Y our fireplace performance depends on the quality of the firewood you use. All seasoned wood, regardless of species, contains about 8,000 BTU’ s per pound, and hardwoods have a greater density than soft woods. A piece of hardwood will contain about 60% more ...
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Hearth and Home Technologies T4200 - page 24
24 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liq- uids to start or “freshen up” a fire in this fire- place. Keep all such liquids well away from the fireplace. Note: When first lighting your fireplace, it may be necessary to ...
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Hearth and Home Technologies T4200 - page 25
12/03 35036 Rev E 25 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Figure 26 - Flue Draf t Flue draft is measured as negative pressure in the chimney . The amount of negative pressure determines how strong the draft is. The draft is import ant because it draws the combustion air into the fireplace and pulls the smoke out of the chimney . There are th ...
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Hearth and Home Technologies T4200 - page 26
26 35036 Rev E 12/03 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS I. MAINTENANCE INSTRUCTIONS W ARNING! A chimney fire can permanently damage your chimney system. This damage can only be re- paired by replacing the damaged component part s. Chimney fires are not covered by the Lim- ited W arranty and Buyer Protection Plan. Figure 27 Chimney & T ...
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Hearth and Home Technologies T4200 - page 27
12/03 35036 Rev E 27 T4200 FIREPLACE INST ALLA TION INSTRUCTIONS Index A Air Clearance 15, 17 Air Clearances 9, 10, 17 Air Kit 6, 16 Ashes, Disposal of 26 Attic Insulation Shield 7, 15 B Building Codes 4, 16, 19 C Chase 20 Chase Installation 9 Chase T op 8, 21 Chimney Assembling Sections Through the Roof 16 Checking the Assembly 15 Cleaning 26 Creo ...
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Hearth and Home Technologies T4200 - page 28
28 35036 Rev E 12/03 HEA TILA T OR WOODBURNING FIREPLACE Limited W arranty As part of its 20-YEAR BUYER PR O TECTION PROGRAM AS P ART OF ITS 20 YEAR BUYER PROTECTION PROGRAM (“PROGRAM”), HEARTH & HOME TECHNOLOGIES INC. (“HHT”) is pleased to offer a Limited W arranty and a Replacement Parts Advantage covering specific components of your ...
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