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Hammer Strength OHDHR - page 1
OL YMPIC HEA VY DUTY HALF RACK (OHDHR) Part # 7671201 Rev . A Revision:12/12/03 1 ASSEMBL Y INSTRUCTIONS ...
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Hammer Strength OHDHR - page 2
P AR TS LIST PA R T # LEA 7664801 LEA 7665001 LEA 7665101 LEA 7584901 LEA 7665501 LEA 7586601 LEA 7622401 LEA 7663901 LEA 7584401 LEA 7584501 LEA 7587501 LEA 7587901 LEA 7587801 LEA 7605901 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 QTY 1 1 1 2 1 2 1 1 1 1 10 1 1 1 KEY 15 16 17 18 19 20 21 22 23 24 25 26 PA R T # LEA 7596501 LEA 3239306 LEA 3245201 LEA 3 ...
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Hammer Strength OHDHR - page 3
3 16 1/2 X 1-1/2” BOL T 20 3/8” INT TOOTH LOCK W ASHER 19 1/2” INT TOOTH LOCK W ASHER 25 1/2 X 4-1/4” BOL T 17 3/8 X 3-3/4” FLA T HEAD BOL T 23 3/8” LOCK NUT 22 1/2” LOCK NUT 18 1/2” FLA T W ASHER 21 1/2” PLASTIC DOME W ASHER ...
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Hammer Strength OHDHR - page 4
STEP 1: FIGURE 1 4 • LOOSEL Y assemble the REAR UPRIGHT (4) to the LEFT UPRIGHT BASE (1) using two 1/2 X 4-1/4” BOL TS (25), two 1/2” PLASITC DOME W ASHERS (21), two 1/2” INT TOOTH LOCK W ASHERS (19) and two 1/2” LOCK NUTS (22) as shown in FIGURE 1. 22 4 4 25 1/2 X 4-1/4” 2 19 1 21 • LOOSEL Y assemble the REAR UPRIGHT (4) to the RIGHT ...
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Hammer Strength OHDHR - page 5
5 STEP 2: FIGURE 2 • LOOSEL Y assemble the BOTT OM UPRIGHT SUPPOR T (15) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOL TS (25), four 1/2” PLASITC DOME W ASHERS (21), four 1/2” INT TOOTH LOCK W ASHERS (19) and four1/2” LOCK NUTS (22) as shown in FIGURE 2. 4 25 1/2 X 4-1/4” 21 4 15 19 22 Use this set of holes for assembly with PLA ...
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Hammer Strength OHDHR - page 6
6 STEP 3: FIGURE 3 • LOOSEL Y assemble the LEFT UPRIGHT SUPPOR T (3) to the LEFT UPRIGHT BASE (1) and REAR UPRIGHT (4) using four 1/2 X 4-1/4” BOL TS (25), four 1/2” PLASITC DOME W ASHERS (21), four 1/2” INT TOOTH LOCK W ASHERS (19) and four 1/2” LOCK NUTS (22) as shown in FIGURE 3. 22 4 4 25 1/2 X 4-1/4” 2 19 1 21 • LOOSEL Y assemble ...
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Hammer Strength OHDHR - page 7
7 STEP 4: FIGURE 4 • LOOSEL Y assemble the PULL-UP SUPPOR T (8) to the REAR UPRIGHTS (4) using four 1/2 X 4-1/4” BOL TS (25), four 1/2” PLASTIC DOME W ASHERS (21), four 1/2” INT TOOTH LOCK W ASHERS (19) and four 1/2” LOCK NUTS (22) as shown in FIGURE 4. 8 19 21 22 1/2 X 4-1/4” 25 4 4 ...
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Hammer Strength OHDHR - page 8
8 STEP 5: FIGURE 5 • LOOSEL Y assemble the WEIGHT HORN UPRIGHTS (6) to the LEFT & RIGHT UPRIGHT BASE (1 & 2) and REAR UPRIGHTS (4) using eight 1/2 X 4-1/4” BOL TS (25), eight 1/2” PLASTIC DOME W ASHERS (21), eight 1/2” INT T OOTH LOCK W ASHERS (19) and eight 1/2” LOCK NUTS (22) as shown in FIGURE 5. 19 21 1/2 X 4-1/4” 25 6 22 4 ...
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Hammer Strength OHDHR - page 9
9 STEP 6: FIGURE 6 • Securely tighten all loose frame connections made to this point. TIGHTEN BOTH SIDES! TIGHTEN BOTH SIDES! ...
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Hammer Strength OHDHR - page 10
10 STEP 7: FIGURE 7 • LOOSEL Y assemble one RIGHT & one LEFT ADJUSTMENT RACK (9 & 10) to the REAR UPRIGHTS (4) as shown, using eight 3/8 X 3-3/4” FLA T HEAD BOL TS (17), eight 3/8” INT T OOTH LOCK W ASHERS (20) and eight 3/8” LOCK NUTS (23). See FIG- URE 7. 23 3/8 X 3-3/4” 17 20 9 10 4 4 13 12 • Before tightening the ADJUSTMENT ...
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Hammer Strength OHDHR - page 11
11 STEP 8: FIGURE 8 • SECUREL Y assemble the ten WEIGHT HORNS (11) to the WEIGHT HORN UPRIGHTS (6) using twenty 1/2 X 4-1/4” BOL TS (25), twenty 1/2” INT TOOTH LOCK W ASHERS (19), twenty 1/2” PLASTIC DOME W ASHERS (21) and twenty 1/2” LOCK NUTS (22) as shown in FIGURE 8. 1/2 X 4-1/4” 25 19 11 6 6 21 22 ...
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Hammer Strength OHDHR - page 12
12 STEP 9: FIGURE 9 • Assemble two SWIVEL SPOTTERS (24) to the BOTTOM UPRIGHT SUPPOR T (15) as shown using four 1/2 X 1-1/2” BOL TS (16), four 1/2” INT TOOTH LOCK W ASHERS (19), four 1/2” FLA T W ASHERS (18) and four 1/2” LOCK NUTS (22). See FIGURE 9. (NOTE: Tighten connection SECUREL Y then back nut off 1/2 turn.) 16 1/2 X 1-1/2” 19 15 ...
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Hammer Strength OHDHR - page 13
13 STEP 10: FIGURE 10 • Insert the LEFT BAR SUPPOR T (12) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in place. See FIGURE 10. 10 13 12 • Repeat the above step to assemble the RIGHT BAR SUPPOR T (13) to the RIGHT ADJUSTMENT RACK (9). 9 4 4 2 1 ...
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Hammer Strength OHDHR - page 14
14 STEP 1 1: FIGURE 1 1 7 9 10 14 Thank you for pur chasing the OL YMPIC HEA VY DUTY HALF RACK. If unsur e of proper use of equipment, call your local Hammer S trength distributor . SERIAL NUMBER • Insert the LEFT BAR CA TCH (7) into the desired slots of the LEFT ADJUSTMENT RACK (10), and allow it to drop down to lock in place. See FIGURE 11. • ...
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Hammer Strength OHDHR - page 15
Clean: • Upholstery with mild soap and water . • Guide rods with a cotton cloth. • Hand grips with mild soap and water . • Frame damage can be repaired with touch-up paint can be purchased from your Hammer Strength customer service representative. Inspect: • Cables for wear or damage and proper tension (should not exceed 3/4” deflection ...
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