Miller Weldingの取扱説明書

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Summary
  • Miller Welding - page 1

    V isit our website at www.M iller - Weld s. com Pro cesses Descript ion Plasma Arc (P A W) Welding OM-169 510 June 1995 Automatic Welding Robot P A W Interface ...

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    OM-169 510 – 6/95 EMF INFORMA TION The following is a quotation from the General Conclusions Section of the U.S. Congress, Office of T echnology Assessment, Biological Effects of Power Frequency Electric & Magnetic Fields – Background Paper , OT A-BP-E-53 (W ashington, DC: U.S. Government Printing Of fice, May 1989): “. . . there is now a ...

  • Miller Welding - page 4

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  • Miller Welding - page 5

    OM-169 510 Page 1 SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS 1-1. GENERAL INFORMA TION AND SAFETY A. General Information presented in this manual and on various la- bels, tags, and plates on the unit pertains to equipment design, installation, operation, maintenance, and trou- bleshooting which should be read, understood, and fol- lowed for ...

  • Miller Welding - page 6

    OM-169 510 Page 2 IMPORT ANT : When installing or operating plasma arc welding equipment, refer to the Plasma Welding Con- sole Owner ’s Manual and Welding T orch Owner ’s Manual for specific precautionary information that ap- plies to this equipment. 3-1. FIELD INST ALLA TION INSTRUCTIONS FOR P A W INTERF ACE P ANEL TO COMPUTER IN- TERF ACE (F ...

  • Miller Welding - page 7

    OM-169 510 Page 3 Robot Arm Insulator Plate Shock Sensor Leads Shock Sensor T orch Mounting T orch Clamp ST -800 733 Bracket Mounting Bracket Clamp Welding Gun Body Figure 3-3. MRH 2 Shock Sensor Unit Assembly And Installation Shock Sensor T orch Mounting ST -800 778 Angle Bracket Bracket T orch Clamp L-Bracket Insulating Block Angle Bracket Clamp ...

  • Miller Welding - page 8

    OM-169 510 Page 4 g. Connect lead 23 from P AW interface panel to terminal A on terminal strip 2T . h. Route plug 30/31 from P A W interface panel through center baffle in computer interface. Dis- connect plug PLG10 from plug PLG1 1 and con- nect PLG 30/31 to PLG 10/1 1. 5. Locate switch S1 on Interface Board PC4 (see Figure 3-2). Remove varnish an ...

  • Miller Welding - page 9

    OM-169 510 Page 5 ST -800 836 Sleeve Green And Black Connections Y ellow And Red Connections T orch Head Assembly Figure 3-5. Connections At T orch Head Assembly 7. Screw sleeve onto torch head assembly . 8. Secure shield sleeving to torch cable using sup- plied clamp. 3-4. TORCH AND T ORCH CABLE INST ALLA TION TO ROBOT (Figure 3-3 Thru Figure 3-1 ...

  • Miller Welding - page 10

    OM-169 510 Page 6 LEFT SIDE RIGHT SIDE Robot Control S-0782 Blank Cover Plates Blank Cover Plates (Both Rows) Figure 3-6. View Of Left And Right Sides Of Robot Control W ARNING: ELECTRIC SHOCK can kill. ELECTROST A TIC DISCHARGE (ESD) can damage circuit boards. • Do not touch live electrical parts. • Shut down welding power source and Robot Con ...

  • Miller Welding - page 11

    OM-169 510 Page 7 Robot Control Side Panel Filter Box Cord Screw Star W asher Nut ST -152 641 Figure 3-7. Installation Of Securing Hardware For Filter Box q. Route supplied 35 ft. (10.5 m) shielded shock sensor cable under the torch cable securing straps on the outside of the protective casing so that the two leads with friction connectors are loca ...

  • Miller Welding - page 12

    OM-169 510 Page 8 TB2 CN69 TB1 CN68 CN67 CN80 LED301 LED202 LED203 LED204 LED205 LED101 LED305 LED302 LED303 CN22 CN37 CN73 CN38 F2 (1A) FC1 1 LED304 F3 (3A) JP501 JP304 JP303 JP302 CN33 CN32 CN31 CN28 CN41 CN46 JP601 JP602 JP603 CN70 CN71 CN72 JP306 CN40 CN45 LED401 LED402 LED403 LED404 LED405 LED406 LED601 LED602 LED603 LED501 LED502 LED503 DSW1 ...

  • Miller Welding - page 13

    OM-169 510 Page 9 WC 100B Plasma Shock Sensor Cable T orch Cable Support Bracket 1 15V AC Input Power Cord Ground Rod No.2 Outlet Cable Support Arm Clamps T orch Cable In Shock T orch Braided Ground Cable Lifting Bracket Ground Cable Securing Bolt Location Welding Gun Body Protective Case Robot Control High Frequency Filter Box Welding Console Sens ...

  • Miller Welding - page 14

    OM-169 510 Page 10 P A W/Computer T orch Cable Support Bracket Ground Rod No.2 Braided Interface Servo Ground Cable Robot Control High Frequency Filter Box Shock Sensor Cable T orch Braided Cable 1 15V AC Input Power Cord WC 100B Plasma Welding Console T orch Cable In Protective Case Shock Sensor Cable Light Box Ground Cable Coolant System DC Weldi ...

  • Miller Welding - page 15

    OM-169 510 Page 1 1 ST -800 736 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 C O N T. PILOT PILOT PLASMA SHIELD 1CR CSR PSR Figure 3-12. T erminal Strip TB1 Location Inside WC 100B Console 3-8. P A W INTERF ACE P ANEL – WELDING POW- ER SOURCE – P A W CONSOLE CONNEC- TIONS (Figure 3-1, Figure 3-10, And Figure 3-1 1) W ARNING: ELECTRIC SHOCK can kill. • ...

  • Miller Welding - page 16

    OM-169 510 Page 12 g. Y ellow lead to terminal 14. 9. Route cable from welding power source negative (–) weld output receptacle through opening in rear of WC 100B console. Route end of cable to shunt, located where torch cable bus bar is con- nected, and connect cable to shunt at end oppo- site from bus bar . 10. Route cable from welding power so ...

  • Miller Welding - page 17

    OM-169 510 Page 13 SECTION 4 – ROBOT PROGRAM MODIFICA TIONS IMPORT ANT : The robot program must be changed to accommodate plasma arc welding. The program is fac- tory set to accommodate factory installed plasma arc welding equipment. The following information pertains to the robot Owner ’s Manual and must be followed when field installing plasm ...

  • Miller Welding - page 18

    OM-169 510 Page 14 ST -800 747-A Scribe Robot Arm Sleeve T orch Head Assembly Marks Sleeve T orch Head Assembly Robot Arm Scribe Marks MRV 2 Robot MRH 2 Robot Figure 4-2. Marking Position Of T orch Head Assembly 4-4. SYSTEM SETUP FOR MRH 2 AND MRV 2 WITH C2 ROBOT CONTROL Set welding power source specifications in user parameters for the Plasma Arc ...

  • Miller Welding - page 19

    OM-169 510 Page 15 TE A C H SE RV O O F F TE A C H E D I TF I L E A L L O T L O C K > 2. Press the FUNCTION APPLICA TION key for additional functions to appear on the display . P A RMT E R C H E C K MA N A G E S Y S . S E T MEM OR Y > 3. Press the F1 F1 key for the P ARMTER function. TE A C H M O D E SE RV O O F F SYST E M S W I SE L ECT T YP ...

  • Miller Welding - page 20

    OM-169 510 Page 16 PO W E R SOURCE W I R E G M A W . 035 . 045 . 062 S Y N E R G I C . 035 . 045 . 062 G T A W –100 . 035 . 045 . 062 G T A W –300 . 035 . 045 . 062 US ER RE G I S T ER DI F Y S C _ E D I T AX I S M L 4 TE A C H SE RV O O F F RE G I S T M O 6. Use the INCREMENT + or DECREMENT _ key and forward or back DISPLA Y SE- LECT key to se ...

  • Miller Welding - page 21

    OM-169 510 Page 17 PO W E R SOURCE W I R E G M A W . 035 . 045 . 062 S Y N E R G I C . 035 . 045 . 062 G T A W –100 . 035 . 045 . 062 G T A W –300 . 035 . 045 . 062 US ER RE G I S T ER DI F Y S C _ E D I T AX I S M L 4 TE A C H SE RV O O F F RE G I S T M O 9. Press the F2 F2 key to select the MODIFY function. R A T I N G O F PO W E R SOURCE $W ...

  • Miller Welding - page 22

    OM-169 510 Page 18 R A T I N G O F PO W E R SOURCE $W T B D 3 1 T YPE SEPA . SY NE R . T I G R A T I N G CURR E N T 3 0 0 A W – F E EDER RA T I N G 2 5 6 i . PUSH REC O RD A F T ER S E T T I N G AX I S M L 4 TE A C H SE RV O O F F 12. Press the RECORD RECORD key . AX I S M L 4 TE A C H SE RV O O F F DI S P . R E F . DI S P . R E F . 1 . 5 0 A1 . ...

  • Miller Welding - page 23

    OM-169 510 Page 19 14. Press the RECORD RECORD key . TE A C H M O D E SE RV O O F F SE NS O R A R SE L ECT T YPE OF PAR A M E TER BY FU N CT I O N KEY C – S T OUCH – S W– CHA R A S – DA T A > 15. Check settings of weld characteristics as follows: a. Press the F4 F4 key to select the W–CHARA function. PO W E R SOURCE W I R E G M A W . 0 ...

  • Miller Welding - page 24

    OM-169 510 Page 20 AX I S M L 4 TE A C H SE RV O O F F DI S P . R E F . DI S P . R E F . 1. 5 A 0.0 V 5 0 i . 2.0 V 2 . 79 A 2 . 0 V 102 i . 4 . 0 V 3 . 190 A 5 . 0 V 153 i . 6 . 0 V 4 . 301 A 8 . 0 V 205 i . 8 . 0 V 5 . 375 A 10 . 0 V 256 i . 10 . 0 V 16. Press the RESET RESET key . TE A C H M O D E SE RV O O F F SE NS O R A R SE L ECT T YPE OF PA ...

  • Miller Welding - page 25

    OM-169 510 Page 21 SECTION 5 – ELECTRICAL DIAGRAMS Figure 5-1. Circuit Diagram For Robot P A W System SC-169 456 ...

  • Miller Welding - page 26

    OM-169 510 Page 22 SB-169 458 Figure 5-2. Circuit Diagram For Robot P A W Interface Panel SB-169 459-A Figure 5-3. Wiring Diagram For Robot P A W Interface Panel ...

  • Miller Welding - page 27

    OM-169 510 Page 23 SA-146 608-A Figure 5-4. Circuit Diagram For High-Frequency Filter SA-146 609-B Figure 5-5. Wiring Diagram For High-Frequency Filter ...

  • Miller Welding - page 28

    OM-169 510 Page 24 SECTION 6 – HF IN PLASMA ARC WELDING mod6.2* 5/94 W ARNING HIGH-FREQUENCY RADIA TION can interfere with radio navigation, safety services, computers, and communications equipment. • Have only qualified person familiar with electronic equipment perform this installation. • The user is responsible for having a qualified elect ...

  • Miller Welding - page 29

    OM-169 510 Page 25 1 Plasma Arc W elding Power Source Ground metal machine case, line discon- nect device, input supply , and workpiece (if required). 2 Center Point Of W elding Zone Midpoint between high-frequency source and welding torch. 3 Welding Zone A circle 50 ft (15 m) from center point in all directions. 4 T orch And Work Cables Keep cable ...

  • Miller Welding - page 30

    OM-169 510 Page 26 SECTION 7 – P ARTS LIST Description Quantity Part No. Dia. Mkgs. Spectrum Interface CR10,1 1 052 964 RELA Y , encl 24VDC DPDT 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1 169 465 DIODE, w/leads 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Welding - page 31

    OM-169 510 Page 27 Description Quantity Part No. Dia. Mkgs. Spectrum Interface (Continued) 169 452 SHOCK SENSOR, w/cover (consisting of) 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602 173 SCREW , set stl sch 10-32 x .250 cup point 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Welding - page 32

    Notes ...

メーカー Miller カテゴリー Welding System

Miller Weldingのメーカーから受け取ることができるドキュメントは、いくつかのグループに分けられます。その一部は次の通りです:
- #BRANDの図面#
- Weldingの取扱説明書
- Millerの製品カード
- パンフレット
- またはMiller Weldingの消費電力シール
それらは全部重要ですが、デバイス使用の観点から最も重要な情報は、Miller Weldingの取扱説明書に含まれています。

取扱説明書と呼ばれる文書のグループは、Miller Weldingの取り付け説明書、サービスマニュアル、簡易説明書、またはMiller Weldingのユーザーマニュアル等、より具体的なカテゴリーに分類されます。ご必要に応じてドキュメントを検索しましょう。私たちのウェブサイトでは、Miller Weldingの製品を使用するにあたって最も人気のある説明書を閲覧できます。

関連する取扱説明書

Miller Weldingデバイスの取扱説明書はどのようなものですか?
取扱説明書は、ユーザーマニュアル又は単に「マニュアル」とも呼ばれ、ユーザーがMiller Weldingを使用するのを助ける技術的文書のことです。説明書は通常、全てのMiller Weldingユーザーが容易に理解できる文章にて書かれており、その作成者はその分野の専門家です。

Millerの取扱説明書には、基本的な要素が記載されているはずです。その一部は、カバー/タイトルページ、著作権ページ等、比較的重要度の低いものです。ですが、その他の部分には、ユーザーにとって重要な情報が記載されているはずです。

1. Miller Weldingの説明書の概要と使用方法。説明書にはまず、その閲覧方法に関する手引きが書かれているはずです。そこにははMiller Weldingの目次に関する情報やよくある質問、最も一般的な問題に関する情報を見つけられるはずです。つまり、それらはユーザーが取扱説明書に最も期待する情報なのです。
2. 目次。Miller Weldingに関してこのドキュメントで見つけることができる全てのヒントの目次
3. Miller Weldingデバイスの基本機能を使うにあたってのヒント。 Miller Weldingのユーザーが使い始めるのを助けてくれるはずです。
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5. FAQ。よくある質問
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