Graco 310645Kの取扱説明書

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  • Graco 310645K - page 1

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 www.graco.c om Copyright 2004 310645K Repair and P arts R TX 1500 Electric T e xture Spra y er U .S. P atent No. D58 0,517S Europe P atent No. 1511575 - For W ater-Based Materials Only - (Consult y our Material Supplier f or Warnings and Application Requirements) Models: Page 2 Maximum Working Air ...

  • Graco 310645K - page 2

    Models 2 310645K Models * Auxiliary Air Hookup Kit RELA TED MANU ALS Manual Model Electric Requirements Country Operation 287328* Gun Languages 248201 120V , 60 Hz, 15 A N. America 310624 310694 310616 English 248370 / 24831 5 230V . 50 Hz, 10 A Europe 310624 310616 F rench 248370 230V . 50 Hz, 10 A Europe 310624 Dutch 248370 230V . 50 Hz, 10 A Eur ...

  • Graco 310645K - page 3

    Warnings 310645K 3 The f ollowing are general W arnings related to the safe setup, use, maintenance and repair of this equipment. Additional, more specific warnings ma y be foun d through out the text of this man ual where applicable. Wa r n i n g Caution WA R N I N G This symbol aler ts you to the possibility of seri- ous injury or death if y ou d ...

  • Graco 310645K - page 4

    Warnings 4 310645K WA R N I N G S SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured comp onents will pierce skin. This ma y look like just a cut, but it is a serious injur y that can result in amputation. Get i mmediate sur gical t reatment. • Do not point gun at an yone or at any pa r t of the body . • Do not put you ...

  • Graco 310645K - page 5

    Component Identificati on 310645K 5 Component Identification A C F H K L E B D P T U S R V W M ti4500a ...

  • Graco 310645K - page 6

    Component Identificati on 6 310645K Component Identification ITEM COMPONENT A Main P ow er Switch B Nozzle Storage C Hopper D Hopper Connect/Disco nnect E Graco RotoFle x™ HD Pump F Material Outlet H Air Outlet K Fluid Flow Regulator and Pressu re Gauge L Gun Nozzle (5 sizes) M Gun (see man ual 310616)* PP r i m e S w i t c h RP o w e r C o r d S ...

  • Graco 310645K - page 7

    Preparation 310645K 7 Preparation Pressure Relief Procedure 1 T ur n Main P ower Switch (A) OFF . 2 T ur n fluid flow regulator (K) all the w a y down to reduce pressure . 3 Open gun air valv e (aa). 4 T rigger gun, spra ying material bac k into hopper (C ). Grounding and Electric Requirements The spra yer m ust be grounde d. Grounding reduces the ...

  • Graco 310645K - page 8

    Preparation 8 310645K A uxiliar y Air Compressor • Use A uxiliar y Air Hookup Kit 287328 when additional atomization air is necessar y . Generators 7500 W (7.5 K W) minimum. Tips f or Using Generator s • Bef ore r unning spr a ye r , make sure it is at room tem- perature . This will reduce star tup current. • Run generator a t full throttle. ...

  • Graco 310645K - page 9

    Removing and Replacing Hop per, Front and Back Covers 310645K 9 Remo ving and Replacing Hopper , Front and Bac k Co vers Before perf orming any service on spra yer alwa ys: • Read all w ar nings , page 3. • Read oper ating instructions man ual, page 2. • Relie ve Pressure , page 7. • T ur n main pow er switch (A) OFF . • Unplug spra yer f ...

  • Graco 310645K - page 10

    Removing and Replacing Ho pper, Front and Back Covers 10 310645K Bac k Cover T o access the motor and all ot her components , it is necessary to remov e the hopper , front and back co vers. Removing Co ver 1 Completely remove 6 screws (2 on top and each side) from cover . 2 Lift cov er up and then tilt it back and off spra yer frame. Replacing Co v ...

  • Graco 310645K - page 11

    RotoFlex™ HD Pump 310645K 11 RotoFle x™ HD Pump Use RotoFle x HD Pump Replacement Kit 287314. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Then remo v e hopper and fro nt cov er , page 9. 1 Loosen an d remov e hose ex t e n s i o n . 2 Loosen and remo ve kn ob . 3 Slide R ...

  • Graco 310645K - page 12

    RotoFlex™ HD Pump 12 310645K Reassembl y 1 Bend and kink ne w pump hose from kit in the middle as shown, making sure dots on hose fittings f a ce each other . 2 Inser t hose ends through holes in inner ho se b ra cket , kee p in g dots on fittin gs facing each other and kin ked por tion of hose horiz on- tal to the underside of br acke t. 3 Slide ...

  • Graco 310645K - page 13

    RotoFlex™ HD Pump 310645K 13 Hose Break-In Procedure 1 Mak e sure fluid flo w regulator (K) is tur ned all the wa y down. 2 P our approxi- mately 1 gallon hot wate r in sp ra yer hopper to lub ri- cate the pu mp . 3 T ur n po wer s witch (A) on. 4 Hold in prime s witch (P). 5 T ur n fluid flow regulato r (K) up to full pressure . 6 Run spra yer d ...

  • Graco 310645K - page 14

    Compressor and Motor Repair 14 310645K Compressor and Motor Repair F or 120 V spra yer use Compre ssor and Motor Replacement Kit, 287315. F or 230 V spra yer use Compre ssor and Motor Replacement Kit, 287344. Kits include motor/ compressor and mou nting hardw are. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y serv ...

  • Graco 310645K - page 15

    Compressor and Motor Repair 310645K 15 8 Loosen 2 shoulder bolts about 2-3 turns. Do not remove them. 9 Remove single sh oulder bolt on other side of motor completely . 10 Slide out motor assembly . 11 Completely remov e old shoulder bolts and rubber m ounts. 12 Thoroughly clean inside housing to remov e dust and debris. Reassembl y 1 Using two ne ...

  • Graco 310645K - page 16

    Compressor and Motor Repair 16 310645K 6 Slide belt ov er pulleys and se t tension. See Replacing Belt, page 19. 7 Reattach b lack and wh ite wires to motor . 8 Replace reatta ch green ground wire a nd grounding nut. 9 Replace co ve r plate and screws. 10 Replace RotoFle x HD Pump and ho se exten- sion, page 12. 11 Replace front and bac k cov ers a ...

  • Graco 310645K - page 17

    Compressor Rebuild Kit 310645K 17 Compressor Reb uild Kit T o replace piston, seals and slee ve . F or 120 V spra yer use Compre ssor Rebu ild Kit 287330. F or 230 V spra yer use Compre ssor Rebu ild Kit 287331. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Then remo v e bac k ...

  • Graco 310645K - page 18

    Compressor Rebuild Kit 18 310645K Reassembl y 1 Inser t ne w piston rod from kit in motor housing. 2 Replace and t ighten piston bolt. 3 Replace top motor hosing and 4 bolts . 4 Tighten bolts. 5 Replace motor f an and center f an bolt. 6 Tighten bolt. 7 Replace motor cov er and screws . 8 Reconnect air line from moto r to cooler . 9 Replace bac k c ...

  • Graco 310645K - page 19

    Removing and Replacing Belt 310645K 19 Remo ving and Replacing Belt Use Belt Replacement Kits 118845. First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Then remo v e hopper , front and bac k cov ers, pag e 9. Remov e hose extensio n and RotoFle x HD Pump assemb ly from frame , page 11. Removin ...

  • Graco 310645K - page 20

    Removing and Replacing Belt 20 310645K 5 Tighten all 4 bolts. 6 T ur n belt one more time with y our hand to mak e sure teeth ar e properly engaged and tension is correct. 7 Replace RotoFle x HD Pump and ho se exten- sion, page 12. 8 Replace bac k and front cov ers and hopper . See Removing and Replacing Hopper , F ront and Bac k Cover , page 9. A ...

  • Graco 310645K - page 21

    Roller Replacement 310645K 21 Roller Replacement Use Roller Replacement Kit 2873 21. Kit includes 2 rollers , 4 nylon w asher , and 2 retaining rin gs . Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Then remo v e hopper , front and bac k cov ers, pag e 9. Remov e hose extensio ...

  • Graco 310645K - page 22

    Rotor Assembly Replacement 22 310645K Rotor Assembl y Replacement Use Pump Assembly Replacem ent Kit 287255. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Then remo v e hopper , front and bac k cov ers, pag e 9. Remov e hose extensio n and RotoFle x HD Pump assemb ly from fram ...

  • Graco 310645K - page 23

    Air Cylinder and Solenoid Valve 310645K 23 Air Cylinder and Solenoid V alve Use Cylinder Replacement Kit , 287323. F or 120 V spra yer use Solenoid Replacement Kit 287324. F or 230V spr ay er use Solenoid Replacement Kit 287351. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Th ...

  • Graco 310645K - page 24

    Air Cylinder and Soleno id Valve 24 310645K Reassembl y 1 Inser t c rowned backing nut on shaft of cylinder . 2 Using ne w cylinder from kit, po sition cylin- der in spray er frame, inser ting end of cylin- der through pu mp brac ket mounting hole . 3 Install loc king nut flush to end of shaft. 4 Install dampening grommet. 5 Align hole in end of ai ...

  • Graco 310645K - page 25

    Relief Valve and Flow Sensor Manifo ld 310645K 25 Relief V a lve and Flo w Sensor Manif old F or 120 V spra yer use Relief V alve Repla cement Kit 287325. F or 230 V spra yer use Relief V alve Repla cement Kit 287350. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Then remo v e ...

  • Graco 310645K - page 26

    Air Flow Sensor Replacement 26 310645K Air Flo w Sensor Replacement F or 120 V spr ay er use Sensor Replacement Kit 287326. F or 230 V spr ay er use Sensor Replacement Kit 287345. Disassembl y First read and f ollow instructions in the Bef ore perf orming an y service on spray er sect ion, page 9. Then remo v e hopper , front and bac k cov ers, pag ...

  • Graco 310645K - page 27

    Troubleshooting 310645K 27 T roub leshooting Pressure Reli ef, page 7 Prob lem Cause Solution Spra yer won’t run or stops intermit- tently P ower s witch not on T ur n s witch on. No pow er at wall ou tlet Chec k outlet by plug ging in another appliance . If appliance do es not work, try another outlet. Wrong size ge nerator Use a 7500 wa tt or l ...

  • Graco 310645K - page 28

    Troubleshooting 28 310645K Material runs out of bottom of spra yer RotoFlex HD Pum p worn out Replace hose. Loose fittings Chec k and retighten all fit tings. No air from compresso r Gun air v alv e closed Open gun air v alve . Gun needle p lugged Clean needle and retry . Lines not connected Check a ll quick disco nnect connec- tions to gu n and ho ...

  • Graco 310645K - page 29

    Air Diagram 310645K 29 Air Diagram Wiring Diagram Air Cylinder Guage Air Flow Control Air Cooler Air Compressor One Way V alve One Way V alve Gun Regulator ti4369a 50 8 39 51 32 50 50 150/151 Green Black White Power Switch Prime Switch Air Cylinder Air Compressor Air Flow Control ti4370d ...

  • Graco 310645K - page 30

    Parts 30 310645K Pa r t s 56 49 53 41 13 62 63 37 38A 38 1E 42 38B 4 36 45 73 1A 1C 88 88 63 62 57 52 1D 102 52 34 9 ti4371b 21 1B 31 9 43 33 22 40 19 49A 49B 49C 55 101 67 1 ...

  • Graco 310645K - page 31

    Part s List 310645K 31 P ar ts List ▲ Replacement Danger and W arning labels, tags and cards are av ailable at no cost. Item No. P ar t No. Description Qty 1 287315 KIT , compressor replacement (includes 1A and 1B-1E), 120V spra yers 1 287330 KIT , compressor rebuild, 120V spra yers 287344 KIT , compressor replacement (includes 1A, and 1B-1D), 23 ...

  • Graco 310645K - page 32

    Parts 32 310645K Pa r t s 3 6 7 10 14 19 18 23 24 25 26 29 30 35 58 59 71 70 66 72 ti4372C 12 27 60 20 77 15 5A 5B 5 17 55 93 93 89 90 91 92 81 83 28 8 154 150a 150b 150c 152a 152c 152d 152b 152e 153 151 A A ...

  • Graco 310645K - page 33

    Part s List 310645K 33 P ar ts List Item No. P ar t No. Description Qty 3 118844 REGULA T OR, air , 1/8 in. NPT 1 5 287323 KIT , cylinder , replacement, (include s 5A, 5B, 89) 1 5A 15D576 SP A CER, crowne d 1 5B 118871 NUT , lock, 1/2-20 1 6 117720 GA UGE, pressure 1 7 115244 NUT , regulator 1 8 ▲ 186620 LABEL, gr ound, symbol 1 10 117693 SWITCH, ...

  • Graco 310645K - page 34

    Technical Data 34 310645K T echnical Data *Measured while spraying at 1 m. #Measured per ISO-3744 Maximum wo rking fluid pressure 100 psi (6.9 bar) Maximum wor king air pr essure 45 psi (3.1 bar) Material pressure operat ing range 0-100 psi (0 to 6.9 bar) Compressor Ty p e Oilless Air deliv er y 6.5 CFM @ 40 psi (184.1 lpm @ 2.8 bar) Motor 120V , 6 ...

  • Graco 310645K - page 35

    Warranty 310645K 35 Wa r r a n t y Graco warrants all equipment referenced in this document which is manuf actured by Graco and bearing its na me to be free from de fe ct s i n material and workmanship on the date of sale to the original pu rc haser for use . With the exception of an y special, extended, or limited warr anty published b y Graco , G ...

  • Graco 310645K - page 36

    Warranty 36 310645K T O PLACE AN ORDER , contact y our Graco distributor , or call 1-800-6 90-2894 to identify the nearest distr ibutor . All written and visual data containe d in this document reflects the latest product information avail able at the time of publica tion. Graco reser ves the right to make changes at any time without notice. MM 310 ...

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