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Life Fitness 8235 - page 1
8235 LEG EXTENSION/LEG CUR L Part # 6869701 Revision:2/21/00 1 ASSEMBLY INSTRUCTION S ...
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Life Fitness 8235 - page 2
IMPORTANT NOTES Please note: Tools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8235 LEG EXTENSION/LEG CURL. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. 2 NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF T ...
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Life Fitness 8235 - page 3
3 PARTS LIST PART # 6793303 6662303 6662203 6764901 6782301 6770502 6777403 6780703 6867203 6781303 6698303 6625502 6693502 6780401 6780201 6791102 6427101 6776601 6284501 6714601 3116101 3117305 6782201 3112901 6382301 3108002 6757701 3116001 6140701 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 QTY 1 1 1 6 2 2 ...
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Life Fitness 8235 - page 4
STEP 1: FIGURE 1 • LOOSELY assemble LOWER CROSS SUPPORT (8) to the TOWER (1) using two 1/2 X 4 ” BOLTS (33), two 1/2 ” WASHERS (40) and one 1/2 ” LOCK NUT (43). See FIGURE 1. 1 33 1/2 X 4 ” 8 43 4 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 • Slide the SHROUD (16) between the TOWER (1) as shown in FIGURE 1. 16 40 ...
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Life Fitness 8235 - page 5
STEP 2: FIGURE 2 • LOOSELY assemble BENCH FRAME (7) to the LOWER CROSS SUPPORT (8) using two 1/2 X 4 ” BOLTS (33), two 1/2 ” WASHERS (40) and two 1/2 ” LOCK NUTS (43). See FIGURE 2. • LOOSELY assemble UPPER CROSS SUPPORT (11) to the TOWER (1) with SHROUD (16), and BENCH FRAME (7) using four 1/2 X 3 ” BOLTS (34), four 1/2 ” WASHERS (40 ...
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Life Fitness 8235 - page 6
STEP 3: FIGURE 3 6 STEP 4: • SECURELY assemble the LEFT (2) and RIGHT (3) LEG EXT. HANDLES to the BENCH FRAME (7) using two 3/8 X 3-1/4 ” BOLTS (35), four 3/8 ” WASHERS (41), and two 3/8 ” LOCK NUTS (44). See FIGURE 3. • Slide two HINGE TABS (45) onto the BENCH FRAME (7) as shown in FIGURE 3. 3 • SECURELY assemble one 2 X 8 ” PLATE (3 ...
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Life Fitness 8235 - page 7
STEP 5: FIGURE 5 7 STEP 6: FIGURE 6 • SECURELY assemble SEAT PAD (15) to HINGE TABS (45) using two 3/8 X 1-1/4 ” BOLTS (38) and two 3/8 ” WASHERS (41). See FIGURE 5. • SECURE LY assemble one 1/2 X 7-7/8 ” SPRING PIN (46) to the BENCH FRAME (7) as shown in FIGURE 5. (NOTE: IMPORTANT! Tighten SPRING PIN completely.) • Assemble RIGHT (12) ...
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Life Fitness 8235 - page 8
FIGURE 7 8 STEP 7: FIGURE 8 • SECURELY assemble BACK PAD (14) to the RIGHT & LEFT PAD SUPPORTS (12) (13) using four 3/8 X 3 ” BOLTS (36) and four 3/8 ” WASHERS (41) as shown in FIGURE 7. STEP 8: 4 7 • Assemble one 1-1/4 ” RUBBER BUMPER (28) to the middle of the plate on the BENCH FRAME (7) as shown on FIGURE 8. • Insert two 3/4 ” ...
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Life Fitness 8235 - page 9
STEP 10: 9 • SECURE LY assemble two 3/8 ” SPRING PINS (47) to the PAD SLEEVES (6) as shown in FIGURE 10. (NOTE: IMPORTANT! Tighten SPRING PIN completely.) • Assemble four ROLLER PADS (4) to the PAD SLEEVES (6) using four 1-5/16 ” SHAFT COLLARS (53). SECURELY tighten set screws on SHAFT COLLARS (53). See FIGURE 10. • Slide PAD SLEEVES (6) ...
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Life Fitness 8235 - page 10
10 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 12 STEP 12: STEP 11: FIGURE 11 • Snap two WEIGHT PLATE BUSHINGS (25) into the top of all twenty WEIGHT PLATES (57) as shown in FIGURE 11. 25 57 5 3/8 X 1-1/4 ” 38 20 41 19 57 26 1 56 55 52 • Insert the two GUIDE RODS (5) into the base of the TOWER (1) as shown in FIGURE 12. Lubricate the GUIDE RO ...
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Life Fitness 8235 - page 11
FIGURE 14 11 STEP 14: • SECURELY assemble two 4-1/2 ” PULLEYS (21) to the TOWER BRACE (10) using two 3/8 X 2 ” BOLTS (37), and two 3/8 ” LOCK NUTS (44). See FIGURE 14. 44 37 3/8 X 2 ” 21 10 29 FIGURE 13 STEP 13: • Attach two 1 X 1 ” GLIDES (29) to the LEFT & RIGHT PAD SUPPORTS approximately where shown in FIGURE 13. ...
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Life Fitness 8235 - page 12
0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 12 FIGURE 15 • Place TOWER BRACE (10) over the GUIDE RODS (5) and SECURELY assemble TOWER BRACE (10) to TOWER (1) using two 1/2 X 4 ” BOLTS (33), two 1/2 ” WASHERS (40), and two 1/2 ” LOCK NUTS (43) as shown in FIGURE 15. STEP 15: 40 43 10 33 1/2 X 4 ” 5 1 52 • Slide the 13/16 ” SHAFT COLLARS (52) ...
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Life Fitness 8235 - page 13
13 FIGURE 18 STEP 18: • Attach the to the KEYHOLE CLEVIS(17) to the CABLE (23) as shown in FIGURE 18. FIGURE 17 STEP 17: • SECURE LY assemble three 4-1/2 ” PULLEYS (21) to the brackets on the BENCH FRAME (7) and LOWER CROSS SUPPORT (8), us- ing four 3/8 X 2 ” BO LTS (37), one 2-7/8 ” CABLE CLIP (27), and four 3/8 ” LOCK NUTS (44) as sho ...
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Life Fitness 8235 - page 14
14 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 19 STEP 19: • Assemble the KEYHOLE CLEVIS (17) to the tab on the cam of the LEG PEDESTAL (9) using one CLEVIS PIN (22) and one COTTER PIN (24) as shown in FIGURE 19. • Insert ball end of CABLE (23) through slot of the BENCH FRAME (7) and around LEG PEDESTAL (9) as shown in FIGURE 19. 17 23 22 24 7 ...
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Life Fitness 8235 - page 15
FIGURE 20 15 STEP 20: • Screw the treaded end of the CABLE (23) approximately 3/4 ” into the end of the WEIGHT STACK SHAFT (19) and tighten jam nut securely. See FIGURE 20. • If the HEAD PLATE (20) does not sit on top of the first WEIGHT PLATE (57), push the head plate down, insert the SELECTOR PIN (48) and perform several repetitions on the ...
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