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Manual Yamaha Neo 115 (2002)

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  • Yamaha Neo 115 (2002) - page 1

    5MX-F8199-E0 AT115 PRINTED IN INDONESIA Y AMAHA MO T OR CO . , L TD . OWNER’S MANUAL ...

  • Yamaha Neo 115 (2002) - page 2

    Engine start procedure Engine oil replacement V -belt inspection Load limit Bef ore pushing star t button, mak e sure to apply the F ront or Rear Br ake and that the Sidestand is retracted. Engine oil replacement : Ever y 2000 km. Recommended oil : SAE20W - 50 type SF Class Motor Oil Conv enience hook : 1 kg, Helmet box: 5 kg 5MX-F835Y -00 P er iod ...

  • Yamaha Neo 115 (2002) - page 3

    EAU00000 INTRODUCTION Congr atulations on y our purchase of the Y amaha A T115. This model is the result of Y amaha’ s v ast e xper ience in th e production of fine spor ting, touring, and pacesetting racing machi nes. It rep resents the high deg ree of cr aftsmanship and reliabili ty that ha v e made Y a maha a leader in these fields . This manu ...

  • Yamaha Neo 115 (2002) - page 4

    EAU00005 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol mean s ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! W ARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystande r, or a pe ...

  • Yamaha Neo 115 (2002) - page 5

    EAU00009 TABLE OF CONTENTS GIVE SAFETY THE RIGHT OF WAY ............. .... 1-1 DESCRIPTION ................ ..................... .............. 2-1 Left view ................ .................... ..................... .... 2-1 Right view........... .................... .................... ........ 2-2 Controls and instruments ................. .. ...

  • Yamaha Neo 115 (2002) - page 6

    TABLE OF CONTENTS Tires ......... ................. ..................... ................. 6-19 Spoke wheels ............ ..................... ................. 6-21 Checking the front brake lever free play .......... 6-21 Adjusting the rear brake lever free play .......... 6-22 Checking the fro nt brake pads and rear brake shoes . .............. ...

  • Yamaha Neo 115 (2002) - page 7

    1 2 3 4 5 6 7 8 9 1-1 EAU00021 1- GIVE SAFETY THE RIGHT OF WAY Motorcycles are fa scinating vehicle s, which can give you an unsurpassed fe eling of power and freedom. However, they also impose certain limits, wh ich you must a ccept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for prese ...

  • Yamaha Neo 115 (2002) - page 8

    2-1 2 EAU00026 2 - DESCRIPTION Left view 1. Convenience hook (page 3-8) 2. Throttle stop sc rew (page 6-17) 3. Helmet box, Owner ’ s tool kit (page 3-7, page 6-1) 4. Kickstarter (page 3-6) 5. Engine oil drain bolt B (page 6-10) 6. Engine oil drain bolt A (page 6-10) U5MXE0.book Page 1 Thursday, December 20, 2001 2:08 PM ...

  • Yamaha Neo 115 (2002) - page 9

    DESCRIPTION 2-2 2 Right view 7. Engine oil filler cap (page 6-9) 8. Air filter element (page 6-13) 9. Battery (page 6-29) 10. Fuses (page 6-31) U5MXE0.book Page 2 Thursday, December 20, 2001 2:08 PM ...

  • Yamaha Neo 115 (2002) - page 10

    DESCRIPTION 2-3 2 Controls and instruments 1. Rear brake leve r (page 3-4) 2. Starter choke lever (page 3-6) 3. Left handle bar switches (page 3-3) 4. Speedometer u nit (page 3-2) 5. Fuel gauge (page 3-2) 6. Start switch (page 3-3) 7. Throttle grip (page 6-17) 8. Front brake lever (page 3-4) U5MXE0.book Page 3 Thursday, December 20, 2001 2:08 PM ...

  • Yamaha Neo 115 (2002) - page 11

    3-1 3 EAU00027 3 - INSTRUMENT AND CONTROL FUNCTIONS EAU00029 Main switch/steering lock The main switch/steering lock controls the ignition and lighting system s, and is used to lock the steering. The various positions are described below. EAU00030* ON All electrical systems are supplied with power, and the meter lighting comes on, and the engine ca ...

  • Yamaha Neo 115 (2002) - page 12

    INSTRUMENT AND CONTROL FUNCTIONS 3-2 3 EAU00056 Indicator lights EAU04121 Turn signal indicator lights “” and “” The corresponding indicator light flash- es when the turn sig nal switch is pushed to the left or right. EAU00063 High beam indicator light “” This indicator light comes on when the high beam of the headlight is switched on. ...

  • Yamaha Neo 115 (2002) - page 13

    INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU00118 Handlebar switches EAU02948* Light switch “ / ” Set the light switch to “” to turn on the headlight and the taillight. Set this switch to “” to turn them off. EAU03888 Dimmer switch “ / ” Set this switch to “” for the hi gh beam and to “” for the low beam. EAU03889 Turn signal ...

  • Yamaha Neo 115 (2002) - page 14

    INSTRUMENT AND CONTROL FUNCTIONS 3-4 3 EAU03882 Front brake lever The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handle- bar grip. EAU00163 Rear brake lever The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar g ...

  • Yamaha Neo 115 (2002) - page 15

    INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 To install the fuel tank cap 1. Insert the fuel tank cap into th e tank opening and turn it clockwise until the alignment marks on the cap and tank are aligned. 2. Clos e the seat. EW000024 W ARNING _ Make sure that the fuel tank cap is properly installed befo re riding. _ EAU03753 Fuel Make sure that th ere i ...

  • Yamaha Neo 115 (2002) - page 16

    INSTRUMENT AND CONTROL FUNCTIONS 3-6 3 EAU03839 Starter (choke) lever “” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction a to turn on the starter (choke). Move the lever in direction b to tu rn off the starter (choke). EAU00214 Kickstarter To start the engine, fold ...

  • Yamaha Neo 115 (2002) - page 17

    INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 To close the seat 1. Fold the seat down, and then push it down to lock it in place. 2. Remove the key from the main switch if the motorcycle will be left unattended. NO TE: _ Make sure that the seat is properly se- cured before riding. _ EAU03450* Helmet box There is a helmet box under the seat. (See page 3-6 ...

  • Yamaha Neo 115 (2002) - page 18

    INSTRUMENT AND CONTROL FUNCTIONS 3-8 3 To store a helmet in the helmet box, place the helmet upside-down with the front facing forward. NO TE: _ ● Some helmets cannot be stored in the helmet box because of their size or shape. ● Do not leave your motorcycle un- attended with the seat open. _ EAUT0020* Convenience hook EWT00002* W ARNING _ ● D ...

  • Yamaha Neo 115 (2002) - page 19

    4-1 4 EAU01114 4 - PRE-OPERATION CHECKS The condition of a vehicle is the owner ’ s responsibility. Vital components can start to deteriorate quickly and une xpectedly, even if the vehicle remains unused (for example, as a result of expo sure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. ...

  • Yamaha Neo 115 (2002) - page 20

    PRE-OPERATION CHECKS 4-2 4 NO TE: _ Pre-operation checks should be made each tim e the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ EWA00033 W ARNING _ If any item in the Pre-operation check list is not working properly, have it inspected and ...

  • Yamaha Neo 115 (2002) - page 21

    5-1 5 EAU00372 5 - OPERATION AND IMPORTANT RIDING POINTS EAU00373* W ARNING _ ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or fu nction that you do not thorou ghly un- derstand. ● Never start the engine or oper- ate it in a closed area for any length ...

  • Yamaha Neo 115 (2002) - page 22

    OPERATION AND IMPORTANT RIDING POINTS 5-2 5 4. After starting the engine, move the starter (choke) back about half- way. ECA00055 CAUTION: _ For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold! _ 5. When the engine is warm, turn the starter (choke) off. NO TE: _ For maximum engine li ...

  • Yamaha Neo 115 (2002) - page 23

    OPERATION AND IMPORTANT RIDING POINTS 5-3 5 EAU00434 Acceleration and deceleration The speed can be adjusted by ope ning and closing the throttle. To increase the speed, turn the throttle grip in direction a . To reduce the speed, turn the throttle grip in direction b . EAU00435* Braking 1. Close the throttle completely. 2. Apply both front and rea ...

  • Yamaha Neo 115 (2002) - page 24

    OPERATION AND IMPORTANT RIDING POINTS 5-4 5 EAU00436 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1,000 km. For this rea- son, you should read the following ma- terial carefully. Since the engine is brand new, do not put an excessive load on it for the first 1,000 km. The various pa ...

  • Yamaha Neo 115 (2002) - page 25

    OPERATION AND IMPORTANT RIDING POINTS 5-5 5 EAU00460 Parking When parking, stop the engine, an d then remove the key from the main switch. EW000058 W ARNING _ ● Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them. ● Do not park on a slope or on soft ground, otherw ...

  • Yamaha Neo 115 (2002) - page 26

    OPERATION AND IMPORTANT RIDING POINTS 5-6 5 General note Much can be gained from the correct use and mainte- nance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLE ST POTENTIAL OF YAMAHA MO TORCYCLES 2. A MOTORCYCLE CAN KEEP ITS PERFOR MANCE CAPABILITY FOR A LONGER TIME U5MXE0.book Page 6 Thursday, December 20, 2001 2:08 PM ...

  • Yamaha Neo 115 (2002) - page 27

    OPERATION AND IMPORTANT RIDING POINTS 5-7 5 3. FUEL COST AND REPAIR EXPENSES CAN B E KEPT TO A MINIMUM 4. A MOTORCYCLE CAN DEMAND A HIG H PRICE WHEN IT IS TRADED IN AS A USED PRODUCT U5MXE0.book Page 7 Thursday, December 20, 2001 2:08 PM ...

  • Yamaha Neo 115 (2002) - page 28

    6-1 6 EAU00462 6 - PERIODIC MAINTENANCE AND MINOR REPAIR EAU00464 Safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of in- spection, adjustment, and lubrication are explained on the following pages. The inter ...

  • Yamaha Neo 115 (2002) - page 29

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 6 EAU00473 Periodic maintenance and lubrication chart CP-03E NO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ( × 1,000 km) 0.5 2 4 8 12 1 * Fuel line • Check fuel hoses and vacuum hose for cracks or damage. √√√√ 2 Spark plug • Check condition. • Clean and regap. √√√√√ • Replace ...

  • Yamaha Neo 115 (2002) - page 30

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 6 * Since these items require sp ecial tools, data and technical skills, ha ve a Yamaha deale r perform the serv ice. EAU03057* NO TE: _ ● From 16,000 km, repeat the maintenance intervals starting from 4,000 km. ● Depending on riding conditions, the V-belt replacement interval may vary. ● The air filt ...

  • Yamaha Neo 115 (2002) - page 31

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 6 EAU03516 Removing and installing the cowling and panels The cowling and panels shown above need to be removed to perform som e of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to b e removed and installed. EAU01074* Panel A To remove the panel ...

  • Yamaha Neo 115 (2002) - page 32

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 6 EAU03971 Panel B To remove the panel 1. Open the seat. (See page 3-6 for seat opening and closing proce- dures.) 2. Remove the screws, an d then pull the panel off as shown. To install the panel Place the panel in the original p osition, and then install the screws. EAU03886* Cowling A To remove the cowli ...

  • Yamaha Neo 115 (2002) - page 33

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 6 3. Remove the screws on cowling B. 4. Pull cowling A off as shown. NO TE: _ When removing cowling A, pull out on the areas shown from bottom to top. _ To install the cowling 1. Align the tabs in cowling A with the slots of cowling B, and then push cowling A into the original position. NO TE: _ When instal ...

  • Yamaha Neo 115 (2002) - page 34

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 6 EAUT0004* Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart. In addition, the c ...

  • Yamaha Neo 115 (2002) - page 35

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 6 To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. 2. Clean the surface of the spark plug gasket and its mating sur- face, and then wipe off any grime from the spark plug threads. 3. Install the spark plug with the sp ...

  • Yamaha Neo 115 (2002) - page 36

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 6 EAUT0016* Engine oil and o il strainer The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the motorcycle on the cen- ...

  • Yamaha Neo 115 (2002) - page 37

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 6 To change the engine oil and clean the oil strainer 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler ca p and drain bolts to drain the oil from the crankcase. NO TE: _ When only changin ...

  • Yamaha Neo 115 (2002) - page 38

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 6 NO TE: _ Make sure that the O-ring is properly seated. _ 7. Add the specified amount of the recommended engine oil, and then install and tighten the engine oil filler cap. ECA00105 CAUTION: _ ● In order to prevent clutch slip- page (since the engine oil also lubricates the clutch), do not mix any chemi ...

  • Yamaha Neo 115 (2002) - page 39

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 6 4. Remove the oil filler cap and drain bolt to drain the oil from the final transmission case. 5. Install the final transmission oil drain bolt, and then tighten it to the specified torque. 6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler ...

  • Yamaha Neo 115 (2002) - page 40

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 6 EAUM0058* Cleaning the air filter element, V-belt case air filter elements, and check hoses The air filter and the V-belt case air fil- ter elements should be cleaned at the intervals specified in the periodic main- tenance and lubrication chart. Clean both filter elements more frequen tly if you are rid ...

  • Yamaha Neo 115 (2002) - page 41

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 6 5. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air. 6. Check the air filter element for damage and replace it if neces- sary. 7. Insert the air filter element into the air filter case. 8. Install the air filter case cover by ...

  • Yamaha Neo 115 (2002) - page 42

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 6 3. Remove the air filter elements, and then blow out the dirt with compressed air as shown. 4. Check each air filter element for damage and replace them if nec- essary. 5. Install the air filter elements. 6. Install V-belt case air filter cover B by installing the bolts. 7. Install V-belt case air filter ...

  • Yamaha Neo 115 (2002) - page 43

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 6 To clean the air filter check hoses 1. Check each hose at the bottom of the air filter case and the V-belt case for accumulated dirt or wa ter. 2. If dirt or water is visible, remove the hose, clean it, and then install it. EAU00629 Adjusting the carburetor The carburetor is an important part of the engi ...

  • Yamaha Neo 115 (2002) - page 44

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 6 EAU01168 Adjusting the engin e idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the interva ls specified in the periodic maintenance and lubrication chart. NO TE: _ A diagnostic tachometer is needed to make this adjustment. _ 1. Attach the tachometer to the s ...

  • Yamaha Neo 115 (2002) - page 45

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 6 1. Loosen the locknut. 2. To increase the throttle cable free play, turn the adjusting nut in di- rection a . To decrease the throttle cable free play, turn the adjusting nut in direction b . 3. Tighten the locknut. NO TE: _ After adjusting the throttle free play, be sure to place the cable cover in the ...

  • Yamaha Neo 115 (2002) - page 46

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 6 EAU03790* Tires To maximize the performance, durabil- ity, and safe operation of your motor- cycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride. EW000091 W ARNING _ The tire air pressure mu ...

  • Yamaha Neo 115 (2002) - page 47

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 6 Tire inspection The tires must be checked before each ride. If the tire shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yamaha dealer replace the tire immediately. CE-23E NO TE: _ The tire tread depth limits may differ fr ...

  • Yamaha Neo 115 (2002) - page 48

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 6 EAU00680 W ARNING _ ● It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately. ● The replacement of all wheel- and brake-related parts, includ- ing the tires, should be left to a Yamaha dealer, who has the neces ...

  • Yamaha Neo 115 (2002) - page 49

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 6 EW000099* W ARNING _ A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish the braking performance, w ...

  • Yamaha Neo 115 (2002) - page 50

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 6 EAU00720 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart. EAU03938 Front brake pads Each front brake pad is provided with wear indicator grooves, which al ...

  • Yamaha Neo 115 (2002) - page 51

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 6 EAU00732 Checking the brake fluid level Insufficient brake fluid may allow a ir to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A lo w brake flu- id level may indicate worn brake ...

  • Yamaha Neo 115 (2002) - page 52

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 6 EAU03985 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the brake master cylinder and caliper as well as the brake hose replaced at the intervals listed ...

  • Yamaha Neo 115 (2002) - page 53

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 6 EAU04034 Checking and lubricating the throttle grip and cabl e The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the interva ls specified in the periodic maintenance chart. EAU03118 Lubricating the front and rear brake leve ...

  • Yamaha Neo 115 (2002) - page 54

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 6 EAU03371 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessary. EW000114 W ARNING _ If the centerstand or sidestand does not move up ...

  • Yamaha Neo 115 (2002) - page 55

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 6 To check the operation 1. Place the motorcycle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and re- bounds smoothly. EC000098 CAUTION: _ If any damage is found or the front ...

  • Yamaha Neo 115 (2002) - page 56

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-29 6 EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. EAU03806* Battery ...

  • Yamaha Neo 115 (2002) - page 57

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-30 6 5. Plac e the battery on a level sur- face, and then check the electro- lyte level in the battery. NO TE: _ The electrolyte should be between the minimum and maximum level marks. _ 6. If the electrolyte is at or below the minimum level mark, add di stilled water to raise the electrolyte to th e maximum l ...

  • Yamaha Neo 115 (2002) - page 58

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-31 6 10. Place the breather hose into the original position and make sure that it is properly routed. 11. Hook the battery band onto the holder. 12. Install the panel. To store the battery 1. If the motorcycle will not be used for more than one month, remove the battery, fully charge it, and then place it in ...

  • Yamaha Neo 115 (2002) - page 59

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-32 6 3. Pull the starter relay out. 4. Remove the blown fuse, and the n install a new fuse of the specified amperage. EC000103 CAUTION: _ Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possib ly a fire. _ 5. Place the starter rel ...

  • Yamaha Neo 115 (2002) - page 60

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-33 6 EAU04134* Replacing a headlight bulb If a headlight bulb burn s out, replace it as follows. EC000107 CAUTION: _ It is advisable to have a Yamaha dealer perform this job. _ 1. Place the motorcycle on the cen- terstand. 2. Remove cowling A. (See page 6-5 for cowling removal and installa- tion procedures.) ...

  • Yamaha Neo 115 (2002) - page 61

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-34 6 8. Install the headlight bulb cover by turning it clockwise. 9. Install the cowling. 10. Have a Yamaha dealer adju st the headlight beam if necessary. EAUT0022* Replacing a front turn signal light bulb EC000107 CAUTION: _ It is advisable to have a Yamaha dealer per form thi s job. _ 1. Place the motorcyc ...

  • Yamaha Neo 115 (2002) - page 62

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-35 6 EAUS0013* Replacing the tail/brake light bulb or a rear turn signal light bulb EC000107 CAUTION: _ It is advisable to have a Yamaha dealer perform this job. _ Place the motorcycle on the center- stand. Tail/brake light bulb 1. Remove panel B. (See pag e 6-5 for panel removal and installation procedures.) ...

  • Yamaha Neo 115 (2002) - page 63

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-36 6 Turn signal light bulb 1. Remove the tail/brake light lens. (See “ Tail/brake light bul b ” for lens removal and installation proce- dures. ) 2. Pull the turn signal light lens off. 3. Remove the defective bulb. 4. Insert a new bulb into position. 5. Place the turn signal light lens into the original ...

  • Yamaha Neo 115 (2002) - page 64

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-37 6 EAU01008 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before ship ment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting char ...

  • Yamaha Neo 115 (2002) - page 65

    PERIODIC MAINTENANCE AND MINOR REPAIR 6-38 6 EAU03473 Troubleshoo ting chart EW000125 W ARNING _ Keep away open flames and do not smoke while checking or working on the fuel system. _ CT-1FE Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the ...

  • Yamaha Neo 115 (2002) - page 66

    7-1 7 EAK00000 7 - MOTORCYCLE CLEANING AND STORAGE EAK01302* A. CLEANING Frequent, thorough cleaning of your motorcycle will not only enhance its ap- pearance but will improve its general performance and extend the useful life of many components. 1. Rinse the dirt and degreaser off with a garden hose. EUU34602 CAUTION: _ Excessive hose pressure may ...

  • Yamaha Neo 115 (2002) - page 67

    8-1 8 EAU01038 8- SPECIFICATIONS Specifications CS-01E Model AT115 Dimensions Overall length 1,935 mm Ov erall width 675 mm Overall height 1,070 mm Seat height 755 mm Wheelbase 1,280 mm Ground clear ance 135 mm Minimum tur ning rad ius 1,900 mm Basic weight (with oil and full fuel tank) 103 kg Maximum load* 116 kg * Total weight of rider, pa ssenge ...

  • Yamaha Neo 115 (2002) - page 68

    SPECIFICATIONS 8-2 8 Transmission Primar y reduction system Helical gear Prima ry redu ction ratio 3.133 Secondary reduction system Spur gear Secondary reduction ratio 3.583 Number of driv e chain sprocket teeth (rear/front) 43/12 T r ansmission type V -belt automatic Operation Centrifug al automatic type Chassis F rame type Steel tube underb one C ...

  • Yamaha Neo 115 (2002) - page 69

    SPECIFICATIONS 8-3 8 Spring/shock absorbers F ront Coil spring / oil damper Rear Coil spring / oil damper Wheel trav el F ront 80 mm Rear 55 mm Electric al Ignition system DC. C .D .I. Charging system T ype A.C. magneto Standard o utput 14 V , 105 W@ 5 ,000 r/min Battery Model Local made V olt age, capacity 12 V , 7 Ah Headlight bulb type Incandesc ...

  • Yamaha Neo 115 (2002) - page 70

    9-1 9 EAU01039 9 - CONSUMER INFORMATION EAU02945* Identification num bers Record the key identification number and engine serial number in the spaces provided below for assistance when o r- dering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. FRAME SERIAL NUMBER: CA-02E 2. ENGINE SERIAL NUMBER: CA-02E EAU0104 ...

  • Yamaha Neo 115 (2002) - page 71

    Engine start procedure Engine oil replacement V -belt inspection Load limit Bef ore pushing star t button, mak e sure to apply the F ront or Rear Br ake and that the Sidestand is retracted. Engine oil replacement : Ever y 2000 km. Recommended oil : SAE20W - 50 type SF Class Motor Oil Conv enience hook : 1 kg, Helmet box: 5 kg 5MX-F835Y -00 P er iod ...

  • Yamaha Neo 115 (2002) - page 72

    5MX-F8199-E0 AT115 PRINTED IN INDONESIA Y AMAHA MO T OR CO . , L TD . OWNER’S MANUAL ...

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A complete manual for the device Yamaha Neo 115 (2002), how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Yamaha Neo 115 (2002) by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Yamaha Neo 115 (2002).

A complete Yamaha manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Yamaha Neo 115 (2002) - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Yamaha Neo 115 (2002), FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Yamaha Neo 115 (2002), that we can find in the current document
3. Tips how to use the basic functions of the device Yamaha Neo 115 (2002) - which should help us in our first steps of using Yamaha Neo 115 (2002)
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Yamaha Neo 115 (2002)
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Yamaha Neo 115 (2002) in a specific country, if it was not possible to solve the problem on our own.

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