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Peugeot JetForce 50cc - page 1
TECHNICAL TRAINING SALES DIVISI ON PRESENTATION OF THE MACHINE réf :.JET.0 10.02/2003.GB ...
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Peugeot JetForce 50cc - page 2
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Peugeot JetForce 50cc - page 3
CONTENTS TRAINING MANUAL: JET FO RCE: Page : 3/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cles CHARACTERISTICS ................................................................................................................................ 5 Engine .................................... ...
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Peugeot JetForce 50cc - page 4
CONTENTS TRAINING MANUAL: JET FO RCE: Page : 4/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Hazard warning lights without ignition on (125 cc) ................................................................................. 30 Functioning principle of the ABS/PBS system (125 cc) ...
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Peugeot JetForce 50cc - page 5
CHARACTERISTICS TRAINING MANUAL: JET FO RCE: Page : 5/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es CHARACTERISTICS Engine 50 cm 3 125 cm 3 Type Single cylinder 2-stroke direct injection Single cylinder 4-stroke indirect injection Cooling Liquid Bore x stroke 39.9 x 39.8 mm 57 x 48 ...
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Peugeot JetForce 50cc - page 6
50 CC ENGINES TRAINING MANUAL: JET FO RCE: Page : 6/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es 50 CC ENGINES 50 cc 2-stroke TSDI liquid cooled engine 45 km/h version Sport version Unlimited version (registered) ...
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Peugeot JetForce 50cc - page 7
50 CC ENGINES TRAINING MANUAL: JET FO RCE: Page : 7/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Description HL1 engine marking Separate lubrication 1.2 l tank capacity Cooling 1.2 l capacity ...
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Peugeot JetForce 50cc - page 8
CATALYTIC EXHAUST TRAINING MANUAL: JET FO RCE: Page : 8/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es CATALYTIC EXHAUST Composition of the catalytic exhaust system: The catalytic exhaust system is disti nguished by the fitting of a « catal y ser cone » just after the exhaust inle ...
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Peugeot JetForce 50cc - page 9
INJECTION SYSTEMS / TSDI IGNITION TRAINING MANUAL: JET FO RCE: Page : 9/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es INJECTION SYSTE MS / TSDI IGNITION Introduction Of the throttle angle / engine speed type, the SYNERJEC T sy stem was developed for the following applications: Mono ...
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Peugeot JetForce 50cc - page 10
SYSTEM COMPONENTS TRAINING MANUAL: JET FO RCE: Page : 10/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es SYSTEM COMPONENTS Functioning principle 1. Crank assembly 2. Compressor 3. Throttle unit 4. Spark plug 5. Lubrication system 6. Feed rail a / petrol injector b / air injector c/ p ...
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Peugeot JetForce 50cc - page 11
PRESENTATION OF THE 2-STROKE INJECTION SYSTEM TRAINING MANUAL: JET FO RCE: Page : 11/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es PRESENTATION OF THE 2 S TROKE INJECTION SYSTEM Fuel system 1. Fuel tank 2. Fuel pump 3. Pressure regulator Ignition system: 4. Coil and suppressor 5. R ...
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Peugeot JetForce 50cc - page 12
DIAGNOSTIC TRAINING MANUAL: JET FO RCE: Page : 12/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es DIAGNOSTIC Warning A LED comes on on the instrument cluster to warn the rider of a fault on the injection and ignition system ELECTRICS Fault processing principle Three priority levels 1 ...
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Peugeot JetForce 50cc - page 13
125 CC ENGINES TRAINING MANUAL: JET FO RCE: Page : 13/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es 125 CC ENGINES 125 cc 4-stroke EFI liquid cooled engine Naturally aspirated version Turbo version (compressor) ...
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Peugeot JetForce 50cc - page 14
125 CC ENGINES TRAINING MANUAL: JET FO RCE: Page : 14/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Description FD5 engine markings Lubrication 1.25 l capacity Cooling 1.5 l capacity Cooling system functioning principle 1. Battery 2. Ignition switch 3. Fan 4. Heat switch ...
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Peugeot JetForce 50cc - page 15
125 CC ENGINES TRAINING MANUAL: JET FO RCE: Page : 15/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es INTRODUCTION Of the throttle angle / engine speed type, the EFI system was developed for the following applicatio ns: Monopoint sequential injection Static timing The system basic pr ...
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Peugeot JetForce 50cc - page 16
INJECTION SYSTEM / EFI IGNITION TRAINING MANUAL: JET FO RCE: Page : 16/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es INJECTION SYSTE M / EF I IGNITION Reminder of operation 1. ECU 2. Battery Fuel system 3. Fuel tank 4. Fuel pump 5. Pressure regulator Ignition system: 6. HT coil 7. ...
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Peugeot JetForce 50cc - page 17
FRAME TRAINING MANUAL: JET FO RCE: Page : 17/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es FRAME Frame Steel wrap-round frame (DIRECT PERIMETRIC FRAME - DPF) ...
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Peugeot JetForce 50cc - page 18
50 CC FRAME TRAINING MANUAL: JET FO RCE: Page : 18/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Suspension 50 cm 3 Front suspension: Ø 32 mm hydraulic telescopic fork Travel 85 mm Rear suspension Central hydraulic shock absorber Travel 95 mm Tyres Front wheel 13-inch alloy Front ...
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Peugeot JetForce 50cc - page 19
125 CC FRAME TRAINING MANUAL: JET FO RCE: Page : 19/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Suspension 125 cm 3 Front suspension Ø 36 mm hydraulic telescopic fork Travel 95 mm Rear suspension Central hydraulic shock absorber Travel 90 mm Tyres Front wheel 13-inch alloy Front ...
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Peugeot JetForce 50cc - page 20
BRAKES TRAINING MANUAL: JET FO RCE: Page : 20/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es BRAKES Reminder of functioning of the different braking systems Conventional hydraulic system SBC integral hydraulic braking sys tem SBC2 integral hydraulic braking sys tem ...
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Peugeot JetForce 50cc - page 21
BRAKES TRAINING MANUAL: JET FO RCE: Page : 21/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es ABS/PBS hydraulic braking system 1. Braking control unit 2. Right-hand brake master cylinder (emergenc y br ake) 3. Front brake caliper 4. Left-hand brake master cylinder (integral brake) 5. ...
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Peugeot JetForce 50cc - page 22
ABS/PBS SYSTEM SYNOPT I C S TRAINING MANUAL: JET FO RCE: Page : 22/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es ABS/PBS SYSTEM SYNOPTICS RH brake lever contactor Hydraulic pump RH brake lever contactor Brake light Front wheel speed sensor Regulation solenoid valve Battery voltage ...
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Peugeot JetForce 50cc - page 23
BODY PANELS TRAINI NG MANUAL: JET FORCE Page : 23/43 Reproduction or translation, ev en partial, is forbid den without the w rit ten co nsent of Peugeo t Motocycles BODY PANELS ...
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Peugeot JetForce 50cc - page 24
BODY PANELS TRAINI NG MANUAL: JET FORCE Page : 24/43 Reproduction or translation, ev en partial, is forbid den without the w rit ten co nsent of Peugeo t Motocycles HANDL BAR FRONT FAI R ING (2) FRONT L OWER LEGSHI ELDS (4) LEGSHI ELD REAR PA NEL (11) MUDGUA RD AND FORK GUA RD (12) FOOTBOA RDS (5) TUNN ELS (6) FUEL TANK FAIRING (10) RIDER SA DDLE ( ...
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Peugeot JetForce 50cc - page 25
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 25/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es ELECTRICITY Functioning principle of the 50 cc starter and lighting circuits 1. Battery 2. Ignition switch 3. Starter button 4. Lighting control 5. Rear light 6. Instrument cluster 7. Br ...
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Peugeot JetForce 50cc - page 26
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 26/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es 50 cc ignition on or engine running The lighting relay (11) is powered when the ignition is on via terminals 1 and 3 Over terminal 2 of the relay, the control coil is earthed through the ...
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Peugeot JetForce 50cc - page 27
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 27/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es 50 cc starting function Press starter button (3): Pressing the starter button (3) earths the starter rela y winding (12) which then powers: - The starter motor - Terminal 2 of the lighti ...
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Peugeot JetForce 50cc - page 28
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 28/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Direction indicator functioning principle (125 cc) Direction indicator function 1. Battery 2. Ignition switch 3. Instrument cluster 4. Direction indicator switch 5. Hazard warning lights ...
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Peugeot JetForce 50cc - page 29
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 29/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Hazard warning lights with ignition on (125 cc) ...
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Peugeot JetForce 50cc - page 30
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 30/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Hazard warning lights without ignition on (125 cc) ...
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Peugeot JetForce 50cc - page 31
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 31/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Functioning principle of the ABS/PBS system (125 cc) 1. Battery 2. Ignition switch 3. Module main relay 4. Starter motor relay 5. RH brake contactor 6. LH brake contactor 7. Instrument c ...
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Peugeot JetForce 50cc - page 32
ELECTRICITY TRAINING MANUAL: JET FO RCE Page : 32/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es ABS/PBS ELYSTAR 125cc ...
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Peugeot JetForce 50cc - page 33
TRANSPONDER IMMOBILISER TRAINING MANUAL: JET FO RCE Page : 33/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es TRANSPONDER IMMOBILISER Precautions: Check that the diagnostic plug jumper is fitted. The jumper provides the link between the immobiliser module and the injection/ignition E ...
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Peugeot JetForce 50cc - page 34
TRANSPONDER IMMOBILISER TRAINING MANUAL: JET FO RCE Page : 34/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Synoptics Assembly correct Cut between the immobiliser module and the ECU Cut between the antenna and the immobiliser unit or no transponder in they key Wrong key or immobili ...
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Peugeot JetForce 50cc - page 35
TRANSPONDER IMMOBILISER TRAINING MANUAL: JET FO RCE Page : 35/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Blank ECU (starting possible with red key) Immobiliser module and ECU blank Programmed immobiliser module and key from another machine Blank ECU, with 16 memorised switch on ...
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Peugeot JetForce 50cc - page 36
INSTRUMENT CLUSTER TRAINING MANUAL: JET FO RCE Page : 36/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es INSTRUMENT CLUSTER Description 1. Multi-function display 2. Rev counter 3. Speedometer 4. Engine temperature gauge 5. Control button 6. Injection system diagnostic warning light 7 ...
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Peugeot JetForce 50cc - page 37
INSTRUMENT CLUSTER TRAINING MANUAL: JET FO RCE Page : 37/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Description of the multi-function display 13. Odom ètre (totaliseur ou journalier) 14. Indication de l 'affichage de l'odomètre journalier 15. Indication de l 'un ...
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Peugeot JetForce 50cc - page 38
INSTRUMENT CLUSTER TRAINING MANUAL: JET FO RCE Page : 38/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Tripmeter Total/Daily display - Turn on the ignition -Press and release the button to select the function required Daily Km reset -Hold down the button for >5s Time setting The ...
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Peugeot JetForce 50cc - page 39
INSTRUMENT CLUSTER TRAINING MANUAL: JET FO RCE Page : 39/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es Maintenance reset Every 5000 km a « spanner » symbol appears informing the rider that his machine is due for service After servicing the machine, erase the symbol as follows: - ...
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Peugeot JetForce 50cc - page 40
LOCATION OF COMPONENTS TRAINING MANUAL: JET FO RCE Page : 40/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es LOCATION OF COMPONENTS 50 cc 1. Injection ECU 2. Throttle unit 3. Engine position and speed sensor 4. Temperature sensor 5. Battery 6. Fuel injector 7. Air injector 8. Ignitio ...
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Peugeot JetForce 50cc - page 41
LOCATION OF COMPONENTS TRAINING MANUAL: JET FO RCE Page : 41/43 Reproduction or tra nslation, eve n partial, is forbidden without the written co nsent of Peugeot Motocy cl es 125 cc 1. Injection ECU 2. Throttle unit 3. Engine position and speed sensor 4. Temperature sensor 5. Air pressure and air temperature sensor 6. Battery 7. Fuel injector 8. Id ...
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Peugeot JetForce 50cc - page 42
SPECIAL TOOLING TRAINING MANUAL : Page : 42/43 SPECIAL TOOLING . Tool N° Description Used with 756717 Engine mount adapter 125 cc 750539 Tie-wrap plier s 755996 Pipe clamp 755986 air injector setting tool 50 cc 755989 air injector drift 50 cc replaces 756076 Tank gauge spanner 756716 replaces 755056 Tank ring spanner . Tool N° Description Used wi ...
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Peugeot JetForce 50cc - page 43
SPECIAL TOOLING TRAINING MANUAL : Page : 43/43 . Tool N° Description Used with 756607 Fork seal fitting tool 125 cc 756608 Fork seal fitting tool 50 cc 756668 Crank assembl y lip seal tool 50 cc ...
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