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Manual Mopar K6860631

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  • Mopar K6860631 - page 1

    K6860631 – WI-FI ROUTER Click on the desired vehicle to take y ou directly to the vehicle specific instructions. 08 RAM/09 RAM HEAVY DUTY – REGULAR CAB 08 RAM/09 RAM HEAVY DUTY – QUAD CAB 09 RAM – REGULAR CAB 09 RAM – QUAD/CREW CAB 300/CHARGER/CHALLENGER CALIBER COMMANDER COMPASS DAKOTA DURANGO/ASPEN GRAND CHEROKEE JOURNEY MINIVAN NITRO/L ...

  • Mopar K6860631 - page 2

    1 WI-FI ROUTER DODGE RAM-REGULAR CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. NOTE: If equip ped with the mini conso le, proceed to ste p 4. If equipped wi th a full consol e, proceed to step 1 1. 1. Disconn ...

  • Mopar K6860631 - page 3

    2 4. On vehicles with a m ini console, remove the 4 WD gear shift boot, if equippe d. 5. If equipped wi th a manual transmissi on, remove the transmissio n gear shift lever extension. 6. Remove the console inserts, if equi pped. 7. Remove the bolts (2) t hat secure the rear console (1) to the fl oor panel. 8. Lift up th e rear of th e fl oor cons ...

  • Mopar K6860631 - page 4

    3 9. Remove the bolts (2) and sep arate the front consol e (3) from the fl oor . 10. Separ ate the front clips (1) and re move the mini co n- sole. 1 1. On vehicles wi th a full cen ter console, using a trim stick C-4755 or e quivalent, separate the se ven front console bez el clips (2), lift up the bac k of the bezel (1) and remov e. 12. Remove t ...

  • Mopar K6860631 - page 5

    4 14. Remove the screws (2). 15. Using a tri m stick C-4755 or equivalen t, disengage the retainer cl ips that secure the i nstrument panel ce nter bezel (1) to the ins trument pane l. 16. Dis connect the w ire harness co nnectors and r emove the center bez el from the vehicle . 17. Open the gl ove box (1). 18. Release th e two glove box stop s (2) ...

  • Mopar K6860631 - page 6

    5 22. Remove the three b olts (1) that secure t he rear stor- age compartment ( 2) to the fl oor panel ( 3) and remove the storage co mpartment fr om the rear cab tri m panel (4). 23. Remove the cap (1) and t hen the bolt (2) tha t secures the seat b elt (3) to th e top of th e B-pilla r (4) and p osi- tion the seat belt out of the way . 24. Using ...

  • Mopar K6860631 - page 7

    6 28. R emove the utility hoo ks (3) from the rea r cab trim panel (1) an d remove the tr im panel. 29. Instal l the Wi-Fi router to th e rear cab trim panel with the provided mater ials. 30. Make a small cut in t he rear cab trim panel an d route the Wi-Fi route r connector through 31. Pla ce the rear cab t rim panel int o position in the vehi- cl ...

  • Mopar K6860631 - page 8

    7 40. Place t he strands of the power side wires overlap ping each other inside of the splice clip (1). 41. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 42. Repeat the previous two steps for t he ground side wires. CAUTION: Do not use aci d core solder . 43. Solder ( 3) the connectio ...

  • Mopar K6860631 - page 9

    8 44. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 45. Place the lowe r B-pillar trim pan el (3) into position a nd engage the r etaining t abs that se cure the tr im panel to the B-pilla r (4). 46. R ...

  • Mopar K6860631 - page 10

    9 50. Install the storage compartment (2) to the rear cab and install t he three fasteners (1) tha t secure the rear stor- age compartment t o the fl oor panel (3). 51. Place the cowl trim panel (1) into position and eng age the retaini ng tabs to the door sill (3). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 11

    10 52. Engag e the glove box (1) hinge s to the instrument panel. 53. Press the two g love box stop s (2) and raise th e glove box upward. 54. Close the glove box. 55. Positi on the instrument panel center bezel (1) near the IP and connect the wi re harness connecto rs. 56. Instal l the instrument panel ce nter bezel onto the IP and fully eng age t ...

  • Mopar K6860631 - page 12

    11 59. Instal l the lower bezel p anel (2) ensurin g the retaining tabs engage. 60. If equ ipped with a mi ni console, positi on the console and seat the fron t clips (1) fully . 61. Install th e bolts (2) . Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 13

    12 62. Instal l the bolts (2) that secure the rear co nsole (1) to the fl oor panel. 63. Install the inserts. 64. Instal l the gear shift lever extension. 65. Instal l the 4WD gear shift boot , if equipped . Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 14

    13 66. If equipped with a ful l console, Install t he front base (2). 67. Seat the rear of the base to engage the f ront guide pins (5) and In stall the bol ts (1). 68. Inst all the console bezel (1) and engage the seven front console bezel clips (2). 69. Connect th e battery negative cabl e. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 15

    1 WI-FI ROUTER DODGE RAM-QUAD CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. NOTE: If equip ped with the mini conso le, proceed to ste p 4. If equipped wi th a full consol e, proceed to step 1 1. 1. Disconnect ...

  • Mopar K6860631 - page 16

    2 4. On vehicles with a m ini console, remove the 4 WD gear shift boot, if equippe d. 5. If equipped wi th a manual transmissi on, remove the transmissio n gear shift lever extension. 6. Remove the console inserts, if equi pped. 7. Remove the bolts (2) t hat secure the rear console (1) to the fl oor panel. 8. Lift up th e rear of th e fl oor cons ...

  • Mopar K6860631 - page 17

    3 9. Remove the bolts (2) and sep arate the front consol e (3) from the fl oor . 10. Separ ate the front clips (1) and re move the mini co n- sole. 1 1. On vehicles wi th a full cen ter console, using a trim stick C-4755 or e quivalent, separate the se ven front console bez el clips (2), lift up the bac k of the bezel (1) and remov e. 12. Remove t ...

  • Mopar K6860631 - page 18

    4 14. Remove the screws (2). 15. Using a tri m stick C-4755 or equivalen t, disengage the retainer cl ips that secure the i nstrument panel ce nter bezel (1) to the ins trument pane l. 16. Dis connect the w ire harness co nnectors and r emove the center bez el from the vehicle . 17. Open the gl ove box (1). 18. Release th e two glove box stop s (2) ...

  • Mopar K6860631 - page 19

    5 22. Using a s mall fl at-blade d tool, carefully op en the two fastener covers ( 2) located on the grab handl e (1). 23. Remove the tw o bolts (3) th at secure the grab handle to the B-pillar and remo ve the grab ha ndle. 24. Remove the cap (1) and the bolt ( 2) that secures the seat belt (3) to the top of th e B-pillar (4 ) and positio n the se ...

  • Mopar K6860631 - page 20

    6 26. Using a tri m stick C-4755 or equivalen t, disengage the retaining ta bs that secu re the lower B-p illar trim pan el (1) to the B-pilla r (2). 27. Remove th e seat belt (3) from th e lower B-pillar trim panel through t he slot provided and re move the trim panel. 28. Remove the cap ( 1) and then the bol t (2) that secur es the seat be lt (3) ...

  • Mopar K6860631 - page 21

    7 33. Using a tri m stick C-4755 o r equivalent, disenga ge the retaining tab s of the sill trim pane l (1) from the reta iner clips in t he rear door si ll (2) and r emove the tri m panel. 34. Inst all and secure t he wi- fi rout er to the fl oor . 35. Route the wi- fi power h arness from the rou ter along the sill secu ring where necessary . a ...

  • Mopar K6860631 - page 22

    8 40. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 41. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 42. Repeat the previous two steps for t he ground side wires. 43. Solder ( 3) the connection ( 2) together using r osin core sol- de ...

  • Mopar K6860631 - page 23

    9 44. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 45. Engag e the retaining tabs o f the sill trim pa nel (1) re- tainer clip s in the rear door sill (2) and i nstall the sill trim panel . 46. Route ...

  • Mopar K6860631 - page 24

    10 49. Position the upper C -pillar trim pan el (5) to the C-pilla r (4). 50. Engage the re taining tab s that secure the up per C-pil- lar trim panel to the C-pillar . 51. Install the b olt (2) that s ecures the se at belt (3) to th e top of the C-pilla r . T ighten the b olt to 40 N·m (30 ft. lbs.). 52. Inst all the cap (1) onto the seat belt . ...

  • Mopar K6860631 - page 25

    11 59. Install the grab h andle (1) onto the B -pillar and install t h et w ob o l t s( 3 ) . T i g h t e nt h eb o l t st o6N · m( 5 5i n . lbs.). 60. Close the two fasten er covers (2) located on the grab handle. 61. Posit ion the cowl trim panel ( 1) onto the door sill ( 3). 62. Push t he cowl trim pane l forward and then engag e the retaini ng ...

  • Mopar K6860631 - page 26

    12 63. Engag e the glove box (1) hinge s to the instrument panel. 64. Press the two g love box stop s (2) and raise th e glove box upward. 65. Close the glove box. 66. Positi on the instrument panel center bezel (1) near the IP and connect the wi re harness connecto rs. 67. Instal l the instrument panel ce nter bezel onto the IP and fully eng age t ...

  • Mopar K6860631 - page 27

    13 70. Instal l the lower bezel p anel (2) ensurin g the retaining tabs engage. 71. If equ ipped with a mi ni console, positi on the console and seat the fron t clips (1) fully . 72. Install th e bolts (2) . Aug 08, 2008 K6860631Re v . 1 ...

  • Mopar K6860631 - page 28

    14 73. Instal l the bolts (2) that secure the rear co nsole (1) to the fl oor panel. 74. Install the inserts. 75. Instal l the gear shift lever extension. 76. Instal l the 4WD gear shift boot , if equipped . Aug 08, 2008 K6860631Rev . 1 ...

  • Mopar K6860631 - page 29

    15 77. If equipped with a ful l console, Install t he front base (2). 78. Seat the rear of the base to engage the f ront guide pins (5) and In stall the bol ts (1). 79. Inst all the console bezel (1) and engage the seven front console bezel clips (2). 80. Connect th e battery negative cabl e. Aug 08, 2008 K6860631Re v . 1 ...

  • Mopar K6860631 - page 30

    1 WI-FI ROUTER DODGE RAM-REGULAR CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. NOTE: If equip ped with the mini conso le, proceed to ste p 4. If equipped wi th a full consol e, proceed to step 1 1. 1. Disconn ...

  • Mopar K6860631 - page 31

    2 4. On vehicles with a m ini console, remove the 4 WD gear shift boot, if equippe d. 5. If equipped wi th a manual transmissi on, remove the transmissio n gear shift lever extension. 6. Remove the console inserts, if equi pped. 7. Remove the bolts (2) t hat secure the rear console (1) to the fl oor panel. 8. Lift up th e rear of th e fl oor cons ...

  • Mopar K6860631 - page 32

    3 9. Remove the bolts (2) and sep arate the front consol e (3) from the fl oor . 10. Separ ate the front clips (1) and re move the mini co n- sole. 1 1. On vehicles wi th a full cen ter console, using a trim stick C-4755 or e quivalent, separate the se ven front console bez el clips (2), lift up the bac k of the bezel (1) and remov e. 12. Remove t ...

  • Mopar K6860631 - page 33

    4 14. Remove the screws (2). 15. Using a tri m stick C-4755 or equivalen t, disengage the retainer cl ips that secure the i nstrument panel ce nter bezel (1) to the ins trument pane l. 16. Dis connect the w ire harness co nnectors and r emove the center bez el from the vehicle . 17. Open the gl ove box (1). 18. Release th e two glove box stop s (2) ...

  • Mopar K6860631 - page 34

    5 22. Remove the three b olts (1) that secure t he rear stor- age compartment ( 2) to the fl oor panel ( 3) and remove the storage co mpartment fr om the rear cab tri m panel (4). 23. Remove the cap (1) and t hen the bolt (2) tha t secures the seat b elt (3) to th e top of th e B-pilla r (4) and p osi- tion the seat belt out of the way . 24. Using ...

  • Mopar K6860631 - page 35

    6 28. R emove the utility hoo ks (3) from the rea r cab trim panel (1) an d remove the tr im panel. 29. Instal l the Wi-Fi router to th e rear cab trim panel with the provided mater ials. 30. Make a small cut in t he rear cab trim panel an d route the Wi-Fi route r connector through 31. Pla ce the rear cab t rim panel int o position in the vehi- cl ...

  • Mopar K6860631 - page 36

    7 40. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 41. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 42. Repeat the previous two steps for t he ground side wires. CAUTION: Do not use aci d core solder . 43. Solder ( 3) the connection ...

  • Mopar K6860631 - page 37

    8 44. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 45. Place the lowe r B-pillar trim pan el (3) into position a nd engage the r etaining t abs that se cure the tr im panel to the B-pilla r (4). 46. R ...

  • Mopar K6860631 - page 38

    9 50. Install the storage compartment (2) to the rear cab and install t he three fasteners (1) tha t secure the rear stor- age compartment t o the fl oor panel (3). 51. Place the cowl trim panel (1) into position and eng age the retaini ng tabs to the door sill (3). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 39

    10 52. Engag e the glove box (1) hinge s to the instrument panel. 53. Press the two g love box stop s (2) and raise th e glove box upward. 54. Close the glove box. 55. Positi on the instrument panel center bezel (1) near the IP and connect the wi re harness connecto rs. 56. Instal l the instrument panel ce nter bezel onto the IP and fully eng age t ...

  • Mopar K6860631 - page 40

    11 59. Instal l the lower bezel p anel (2) ensurin g the retaining tabs engage. 60. If equ ipped with a mi ni console, positi on the console and seat the fron t clips (1) fully . 61. Install th e bolts (2) . Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 41

    12 62. Instal l the bolts (2) that secure the rear co nsole (1) to the fl oor panel. 63. Install the inserts. 64. Instal l the gear shift lever extension. 65. Instal l the 4WD gear shift boot , if equipped . Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 42

    13 66. If equipped with a ful l console, Install t he front base (2). 67. Seat the rear of the base to engage the f ront guide pins (5) and In stall the bol ts (1). 68. Inst all the console bezel (1) and engage the seven front console bezel clips (2). 69. Connect th e battery negative cabl e. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 43

    1 WI-FI ROUTER DODGE RAM, QUAD/CREW CAB PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and i solate the negati ve battery cable. 2. Open the glove box (1). 3. Release the two glove bo x stops (2) and ...

  • Mopar K6860631 - page 44

    2 7. Remove t he cap (1) and then th e bolt (2) that secure s the seat be lt (3) to th e top of the C -pillar (4) an d posi- tion the seat belt out of the way . 8. Using a trim sti ck C-4755 or equiva lent, disengage the retaining tabs th at secure the up per C-pillar trim pan el (5) to the C-pillar an d remove th e trim panel . 9. Remove the bolt ...

  • Mopar K6860631 - page 45

    3 13. Instal l and secure the Wi-Fi r outer to the fl oor wit h the provided material. 14. Route t he Wi-Fi powe r harness from t he router al ong the sill securing where necessary . FULL CENTER CONSOLE 15. Remove the r ubber mat (1). 16. Using a tri m stick C-4755 o r equivalent, disenga ge the retaining tab s of the shifter b ezel ring (2). Aug ...

  • Mopar K6860631 - page 46

    4 17. Remove the two cen ter console retai ners (1). 18. Using a tri m stick C-4755 o r equivalent, disenga ge the retain ing tabs and remove t he center consol e trim (2). 19. Disco nnect the power outlet (1). 20. Route t he Wi-Fi power harness behi nd the glove box and up to the key on power out let and cut to lengt h. Aug 08, 2008 K6860631 Rev . ...

  • Mopar K6860631 - page 47

    5 WITHOUT FULL CENTER CONSOLE 21. Using a tri m stick C-4755 o r equivalent, disenga ge the retaini ng tabs and remove the lower be zel panel (1) . 22. Remove the two lower screws securin g the cup holder to the IP . 23. Fold th e cup holder down and lower the cup hol der (2) close out panel by depressin g the tab at the top of the panel. 24. Remov ...

  • Mopar K6860631 - page 48

    6 33. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 34. Repeat the previous two steps for t he ground side wires. 35. Solder ( 3) the connection ( 2) together using r osin core sol- der (1). 36. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Hea ...

  • Mopar K6860631 - page 49

    7 37. Install the center co nsole trim (2). 38. Install the two reta iners (1). 39. Inst all the rubber mat (1). 40. Instal l the shifter bezel ri ng (2). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 50

    8 WITHOUT FULL CENTER CONSOLE 41. Instal l the lower IP surround t o the vehicle. 42. Connect th e power outlet electri cal connectors and i n- stall the po wer outlet trim panel. 43. Close the cl ose out panel by depressi ng the tab at the top of the panel. 44. Install t he two screws behind the close out a nd install the cup ho lder (2). 45. Inst ...

  • Mopar K6860631 - page 51

    9 52. Position the upper C -pillar trim pan el (5) to the C-pilla r (4). 53. Engage the re taining tab s that secure the up per C-pil- lar trim panel to the C-pillar . 54. Install the b olt (2) that s ecures the se at belt (3) to th e top of the C-pilla r . T ighten the b olt to 40 N·m (30 ft. lbs.). 55. Inst all the cap (1) onto the seat belt . 5 ...

  • Mopar K6860631 - page 52

    1 WIFI ROUTER 300/CHARGER/CHALLENGER PROCEDURE STEPS: 1. Remove the spare tire cover . 2. Disconnect the negative battery cable. (2) Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 53

    2 3. Remove the Power Distribution Center (PDC) by pressing the releasing tabs (1) and pulling the PDC straight up. 4. Remove the back cover of the PDC (2). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 54

    3 5. Locate the F981 (RD/BR) circuit (1) going to fuse 18. Refer to the wire schematic. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 55

    4 6. Measure the appropriate length of wire so that the wire harness will reach the router from the PDC. 7. Remove onehalf (1/2) inch of insulation from each wire that needs to be spliced. 8. Place a piece of adhesive lined heat shrink tubing on one side of the wire. Make sure the tubing will be long enough to cover and seal the entire repair ar ...

  • Mopar K6860631 - page 56

    5 18. Secure the WiFi Router (1) with the supplied fasten ers on the back of the passenger rear seat (2). Mea sure 230 mm (9.1 in.) from the bottom of the seat back (3) to the top of the WiFi Router . 19. The WiFi Router (3) should be 50 mm (2 in.) from the left edge (1) of the seat back (2). 20. Route and secure the twisted pair wir ...

  • Mopar K6860631 - page 57

    1 WI-FI ROUTER DODGE CALIBER PROCEDURE STEPS: NOTE: Using a test light , ensure the power outlet being used i s ignition switched. Power must not be present with the igniti on in the OFF position. 1. Disconnect and i solate the negati ve battery cable. 2. Remove t he rear tonneau c over , if equipped. 3. Remove the c argo fl oor . 4. Remove the le ...

  • Mopar K6860631 - page 58

    2 10. Fol d the seats f orward. 1 1. Remove the nut (5) and bol ts (6) and remove t he 40% seat back (4). 12. Using spe cial tool C-4755, pry off the lower B-pillar trim. 13. Remove from vehicle. 14. Using tri m stick C-4755, p ry up the scuf f plate. 15. Remove the scuf f plate fr om vehicle. 16. Remove the left side lower cowl trim panel. Aug 08, ...

  • Mopar K6860631 - page 59

    3 17. Pull up on the front corner of the quarter tr im and re- lease the clip. 18. Release th e remaining clips and re move the left quar- ter panel trim fr om vehicle. 19. Remove the lower steer ing column cover . 20. Pull up on shi fter knob (1) and remove. 21. Using tri m stick C-4755 or equivalent, pry up on beze l (2) and remove from shi fter ...

  • Mopar K6860631 - page 60

    4 22. Remove the two screws (1 ). 23. Pul l on side of housi ng (1) and unsnap hou sing tabs. 24. Disconne ct console housing wire connector (2 )a n di n - strument panel conn ector (3). 25. Remove from vehicle. 26. Mount th e router to the lef t quarter trim panel wit h the provided materials . 27. Cut a small opening in th e quarter trim panel an ...

  • Mopar K6860631 - page 61

    5 30. Instal l the quarter t rim panel to the veh icle, ensuring the clip retai ners engage. 31. Route the antenna cable along the left side of the vehi- cle, across the lower instrument panel brace and over to the shifter housing at the cigarette lighter connect or , securing along t he way and cut to the prop er length. 32. Locat e the cigarette ...

  • Mopar K6860631 - page 62

    6 36. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 37. Repeat the previous two steps f or the ground s ide wires. 38. Solder ( 3) the connection (2) togethe r using rosin core solder (1). 39. Center the heat shr ink tubing (2) over the solder joint and heat using a heat gun. Heat the ...

  • Mopar K6860631 - page 63

    7 40. Connect ce nter console housing wire connecto r (2) with instrument panel connector ( 3). 41. Place cons ole housing (1 ) over shifter le ver ensuring console tabs seat properl y . 42. Install th e two sc rews (1) . 43. Insert be zel (2) locator t o shif ter pod (3). 44. Apply han d pressure unti l clips are seated. 45. Snap shi fter knob (1) ...

  • Mopar K6860631 - page 64

    8 47. Install the lower st eering column cover . 48. Place scuf f plate (1) ont o door sill (2). 49. Align scuff plate tabs with d oor scuff holes. 50. Hand press scu ff plate ensuring tabs are properly seated. 51. Install t he left side lower cowl tri m panel. 52. Insert lower tabs o n B-pillar lowe r trim (1) onto sill panel. 53. Hand t ap on cli ...

  • Mopar K6860631 - page 65

    9 54. Instal l the 40% seat section (4 ) over the stud and seat bracket and inst all the seat br acket bolts (6). 55. T ighten the seat bracket bolts ( 6) to 46 N·m (34 ft. lbs.). 56. Install th e nut (5). 57. T i ghten the nuts (5 and 3) to 80 N·m (60 ft . lbs.). 58. Posit ion the seat backs (3 ) up and latch. 59. Inst all the belt buckle s (1) ...

  • Mopar K6860631 - page 66

    1 WI-FI ROUTER JEEP COMMANDER PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component dia gnosis or service. Disconnect and isolate the neg ative battery (gr ound) cable. W ait two minutes for the airbag sy stem capacitor to discharge bef ore performing further dia ...

  • Mopar K6860631 - page 67

    2 1 1. Remove the cowl trim panel (1) . 12. Lower the gl ove box by depressing the two tabs at t he top of the glove box and loweri ng the glove box. 13. Remove the glove box. 14. Remove the sound i nsulator fro m the passenger side lower instr ument panel. 15. Using a tri m stick or equivalent , carefully remove the center bezel and discon nect t ...

  • Mopar K6860631 - page 68

    3 23. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 24. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 25. Repeat the previous two steps for t he ground side wires. 26. Solder ( 3) the connection ( 2) together using r osin core sol- de ...

  • Mopar K6860631 - page 69

    4 27. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 28. With t he passenger seat on t he bench, unclip the heated seat modu le (HSM) and reroute the HSM and wiring harness as shown. 29. Secu re the HSM ...

  • Mopar K6860631 - page 70

    5 38. Squar ely position the ro uter (1) on the l ower seat frame (2) a s shown and secure in place wit h the velcro provided . 39. Connect the electr ical connectors t o the center be zel and install t he center bezel to the i nstrument panel. 40. Instal l the sound insulator to the passenge r side lower instrume nt panel. 41. Install the g love b ...

  • Mopar K6860631 - page 71

    6 43. Instal l the passenger door scuf f plate (1). 44. Place the shifter in park and release the parking brake. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 72

    1 WI-FI ROUTER JEEP COMP ASS PROCEDURE STEPS: NOTE: Using a test light, ensure the ci garette light er outlet being used is igniti on switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and i solate the batt ery negative cab le. 2. Pull up on shift er knob (3) and remove. 3. Using trim stick C-4755 or e quivale ...

  • Mopar K6860631 - page 73

    2 1 1. Locate the cigarette li ghter outlet wi ring harness. 12. Cut each wire and remo ve 13 mm (0.5 in.) of insula- tion from each wir e that needs to be solde red/splice d. 13. Pla ce a piece of suppl ied adhesive li ned heat shri nk tubing on one side of ea ch cut wire. Ins ure the tubing will be long enough to co ver and seal the entire sol- d ...

  • Mopar K6860631 - page 74

    3 18. Solder ( 3) the connection ( 2) together using r osin core sol- der (1). 19. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 20. Connect the el ectrical connector to t he cigarette lighter ou tlet ...

  • Mopar K6860631 - page 75

    1 WI-FI ROUTER DAKOT A PROCEDURE STEPS: 1. Disconnect and isolate t he negative battery cable. W ARNI NG: T o avoid personal injury or death, when handling a seat belt tensi oner retractor , exercise proper care to keep fi ngers out from under the retract or cover and away from the seat belt webbing where it exits from the retractor cover . Failur ...

  • Mopar K6860631 - page 76

    2 5. T o acce ss the rear door sill scuff plate for remov al, use a trim stick C-4755 or eq uivalent to disengag e enough of the retaining ta bs (2) that secure the door sill scuf f plate end of t he cowl trim panel to the retainin g clips in the front do or sill. 6. Using a trim sti ck C-4755 or equiva lent, disen gage the retaini ng tabs (2) that ...

  • Mopar K6860631 - page 77

    3 QUAD CAB 12. Using a tri m stick C-4755 o r equivalent, disenga ge the retaining tab s that secure the d oor sill scuff plate (1) end of the cowl trim panel to the ret aining clips (2) in the front door sil l (3). 13. Pull t he door sill scuf f plate end of the c owl trim panel upward to disengage the retaini ng tabs that secure the trim panel to ...

  • Mopar K6860631 - page 78

    4 ALL 18. Route and secure the Wi-Fi harness along scuff plates to the instru ment panel. 19. Using a tri m stick C-4755 or equival ent, separate the end cap retaining c lips and remo ve the end cap. 20. Pull the park brake release h andle (1) o ut, release t he clip (2) and discon nect the release rod ( 3). 21. Remove the two screws (3 ). 22. Usin ...

  • Mopar K6860631 - page 79

    5 23. Remove the two screws (3 ). 24. Using a tri m stick C-4755 or equival ent, separate the four retainin g clips (1) an d remove th e bezel (2). 25. Disco nnect the electrical connect ors and rem ove the bezel. 26. Route and secu re the Wi-Fi harness across the steering col umn opening to the cent er stack a nd cut to length. 27. Locat e the cig ...

  • Mopar K6860631 - page 80

    6 31. Place t he strands of the power si de wires overlappi ng each other inside of th e splice clip (1). 32. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 33. Repeat the previous two steps f or the ground s ide wires. 34. Solder ( 3) the connection (2) togethe r using rosin core sold ...

  • Mopar K6860631 - page 81

    7 Center the heat shr ink tubing (2) over the solder joint and heat using a heat g un. Heat the joi nt until the tubi ng is tightly se aled and sealant (1) comes out o f both ends of the tubing. 35. Connect the el ectrical connect ors. 36. Instal l the center bezel (2) and seat the four re taining clips (1) fully . 37. Install the screws (3) . Aug ...

  • Mopar K6860631 - page 82

    8 38. Posi tion the column co ver against th e reinforcement and route the bra ke release rod thr ough the hole in cover . 39. Seat t he upper ret aining clip s (1) fully and install the bottom and side screws (3) . 40. Connect the release rod (3) to th e release handle ( 1) and secure the attachment clip (2 ) fully . 41. Position th e end cap and ...

  • Mopar K6860631 - page 83

    9 CLUB CAB 42. Posit ion the cowl tri m panel (1) in t he vehicle with t he door sill scuf f plate end (2) of t he trim panel angled upward. Seat the upper outer end of the trim p anel underneath t he dash panel and en gage the retai ning tabs that se cure the trim pa nel to the cowl. 43. Alig n the retaining tab s on the door sill scuf f plat e en ...

  • Mopar K6860631 - page 84

    10 46. Using hand pressur e, push the retractor cover (1) downward over the r etractor (3) far enough to engage the two locator pi ns in the top of the inboard cover half with the locat or holes in the top of th e retractor . 47. Install the two plastic pu sh-pin retainers (2) that se- cure the retractor co ver to the retractor . QUAD CAB 48. Posit ...

  • Mopar K6860631 - page 85

    11 50. Alig n the retainin g tabs (2) on the rear door sill scuff plate (1) wi th the retai ning clips in the rear door sill and engage the ret aining tabs tha t secure the scuf f plate to the door sill. 51. Lower the dr iver's side rear seat . ALL 52. Connect the n egative battery cab le. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 86

    1 WI-FI ROUTER DURANGO/ASPEN PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect t he battery ne gative cable. 2. Using a trim stick C-4755 or equival ent, remove the passenger front d oor sill scuff p lat ...

  • Mopar K6860631 - page 87

    2 3. Remove the passenger side cowl t rim panel. 4. Open the glove box and squeeze the stop tabs inward. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 88

    3 5. Lower the glo ve box and relea se the hinge s (1) using at w i s t i n gm o t i o na n dr e m o v et h eg l o v eb o x . 6. If equipp ed, Using a trim stick C- 4755 or equiv ale nt remove the cu p holder asse mbly (1). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 89

    4 7. Remove the two screws (2) and remove the bezel (1). 8. Disconnect the electri cal connectors and rem ove the bezel. 9. Install and secure th e Wi-Fi router under t he p assen- ger seat wit h the material s provided. 10. Cut a small slice in the carpet u nder the passen ger seat. 1 1. Route the Wi-Fi power har ness under th e ca rpet through th ...

  • Mopar K6860631 - page 90

    5 18. Place t he strands of the power si de wires overlappi ng each other inside of th e splice clip (1). 19. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 20. Repeat the previous two steps f or the ground s ide wires. 21. Solder ( 3) the connection (2) togethe r using rosin core sold ...

  • Mopar K6860631 - page 91

    6 22. Center the heat shr ink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tu b- ing is tightl y sealed and sealant (1) comes out of both ends of the tubin g. 23. Connect the ele ctrical connectors and inst all the bezel. 24. Install the bezel (1) and the two scr ews (2). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 92

    7 25. If equ ipped, Install t he cup holder assembly ( 1) by snapping int o place. 26. Position t he glove b ox and twist the b ox tabs (2) o nto t h eh i n g e s( 1 )u s i n gat w i s t i n gm o t i o na si n d i c a t e d . Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 93

    8 27. Close the box and squeeze the stop tabs i nward and engage into t he instrument panel . 28. Install th e passenger side cowl trim panel (1). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 94

    9 29. Install the passenger side f ront door sill scuf f plate (1) . 30. Connect t he battery negat ive cable. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 95

    1 WI-FI ROUTER GRAND CHEROKEE PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect the neg ative batter y cable. 2. Using trim st ick C-4755 or e quivalent, disen gage the retaining tabs tha t secure the up ...

  • Mopar K6860631 - page 96

    2 5. Remove the upper liftgat e trim panel. Using trim stick C-4755 or equ ivalent, disengage t he retaining tabs that secure the up per liftgate tr im panel to the retaini ng clips in t he liftgate op ening and remove the trim panel . 6. Remove th e D-pillar trim panel. Using trim stick C-4755 or equiva lent, disengage the r etaining tabs that sec ...

  • Mopar K6860631 - page 97

    3 12. Remove the hush panel fro m underneath the instru- ment panel. 13. Remove th e nut that secures th e cowl trim pane l to the mounting bracke t. 14. Remove the cowl t rim panel. 15. Remove the shifter tr im (1) and bezel (2). 16. Remove the center stack bezel (2). NOTE: Make sure enough wire l ength is supplied to go int o the load fl oor whe ...

  • Mopar K6860631 - page 98

    4 17. Route and se cure the Wi-Fi power harn ess from rear quarter pan el, along the passe nger side and under- neath the door sill scu ff plate . 18. Route an d secure the power harness under the gl ove box and behind t he center stack. NOTE: Do not use the power outlet wi ring for the Wi-Fi Router . 19. Locat e the cigarette l ighter outl et wiri ...

  • Mopar K6860631 - page 99

    5 CAUTION: Do not use acid core solder . 25. Solder (3 ) the connection (2) together usi ng rosin core type solder ( 1) only . 26. Center the heat shr ink tubing (2) over the joi nt and heat using a hea t gun. Heat the joint unti l the tubing i s tightly sealed an d sealant (1) comes out of b oth ends of the tubing . 27. Instal l the Center stack b ...

  • Mopar K6860631 - page 100

    6 28. Instal l the shifter trim (2 ) and bezel (1). 29. Ali gn the fastener hole in the co wl trim pa nel with the stud on the mounti ng bracket and then se at the trim panel onto th e mounting bracke t. 30. Inst all the nut that secure s the cowl trim panel to the mounting bracke t. 31. Instal l the hush panel. 32. Positi on the quarter tri m pane ...

  • Mopar K6860631 - page 101

    7 37. Position the loa d fl oor in the vehicle. Route the twisted pair wire harness (2) throu gh the bottom of the fl oor and connect the harness to the Wi-Fi Router con nec- tor . 38. Install the two nuts t hat secure the load fl oo r to the fl oor panel. 39. Using the suppli ed self-tapping screws, secure the Wi-Fi Router (1) to t he load fl ...

  • Mopar K6860631 - page 102

    8 43. Install the lif tgate scuff plate. 44. Posi tion the loca ting tabs on t he bottom of th e upper C-pillar trim panel into the slots in the top of the q uarter trim panel . 45. Align the retaining tabs on the upper C-pillar trim panel with the retaining clips in the C-pilla r and engage th e retaining ta bs that secur e the trim pan el to the ...

  • Mopar K6860631 - page 103

    1 WI-FI ROUTER JOURNEY PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and isolate t he negative battery cable. STORAGE BOX – 5 P ASSENGER 2. Remove th e m at coverin g the storage box. 3. Remove th ...

  • Mopar K6860631 - page 104

    2 5. Open the storage bin lid. 6. Secure th e Wi-Fi rout er (1) to the fl oor wit h the mate- rials provi ded. ALL 7. Plug the Wi-Fi power har ness into the Wi- Fi router . 8. Route the Wi-Fi power harness over the to p of the storage box and down the quarter trim panel. 9. Using a trim stick C-4755 disengage the c li ps holding the door sil l scu ...

  • Mopar K6860631 - page 105

    3 12. Usi ng a trim stick C-4755, disengage the cowl trim panel clips from the corresponding l ocations in the sheet metal. 13. Remove the cowl tr im panel from the vehi cle. 14. Remove the passenge r side closeout panel push pi ns fastening t he closeout panels to the bottom of the in- strument panel. 15. Remove the clo seout panels fro m the inst ...

  • Mopar K6860631 - page 106

    4 20. Remove the push pin retainers by pressing the ce nter inward to re lease then prying the r etainer out of t he storage bin. 21. Using Power Outle t Remover 9857 (4). Inse rt the tool with tips against bosses (1). 22. Pul l out the base (3) through mounti ng rin g by gently rocking power outlet remover . 23. Disconnect th e base wires (2). Aug ...

  • Mopar K6860631 - page 107

    5 24. Route the Wi-Fi power harness under the carpet to the back of the stora ge bin through the key on power out- let, slightly p ulling back on the storage p anel to gain access. 25. Cut t he Wi-Fi power harn ess to length. 26. Locat e the cigarette l ighter outl et wiring harne ss. 27. Cut each wire and remo ve 13 mm (0.5 in.) of insula- tion fr ...

  • Mopar K6860631 - page 108

    6 31. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 32. Repeat the previous two steps for t he ground side wires. 33. Solder ( 3) the connection ( 2) together using r osin core sol- der (1). 34. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Hea ...

  • Mopar K6860631 - page 109

    7 35. Install the p ushpin reta iners (2) into t he lower bin . 36. Connect th e wire harness conn ectors to the power outlet. 37. Instal l power outlet to t he instrument panel . 38. Position the cowl trim p anel (1) to vehicle. 39. Hand pr ess cowl tr im panel to corre sponding holes in sheet metal. 40. Place the d oor sill trim pane l into posit ...

  • Mopar K6860631 - page 110

    8 43. Instal l the seat back gap h ider retainers to the rear storage box. STORAGE BOX – 5 P ASSENGER 44. Install the load fl oor ass embly (3). 45. Install t he mat covering t he storage box. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 111

    1 WI-FI ROUTER MINIV AN PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Move the passenger seat to the f ull rearward positio n. 2. Disconnect the neg ative batter y cable. 3. Remove the six fasteners (2) on both ...

  • Mopar K6860631 - page 112

    2 6. Secure the Wi-Fi Rout er under the passenger seat (1) with the su pplied tie straps and V elcro® tape (3). 7. Connect the power harness c onnector (2) to the Wi-F i router . NOTE: Do not use the power out let for the power suppl y to the Wi-Fi ro uter . 8. Locate the cigar ette lighter o utlet wiri ng harness. 9. Cut each wire and re move 13 ...

  • Mopar K6860631 - page 113

    3 13. Using crim ping tool (1), Mopar® p/n 0501 9912AA or equivalent , crimp the spli ce clip and wires toget her . 14. Repeat t he previous two steps for the ground side wires. 15. Solder (3 ) the connection (2) together usi ng rosin core solder (1). 16. Cente r the heat shrin k tubing (2) o ver the solder jo int and heat using a heat gun. Heat t ...

  • Mopar K6860631 - page 114

    4 17. Posit ion storage bin int o place and connect the elec- trical conne ctors 18. Seat the stor age bin and engage the spring cl ip retain- ers. 19. Instal l the six fast eners (2) on bot h sides of the stor- age bin. 20. Connect the negat ive battery cable. 21. V erify system operation. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 115

    1 WI-FI ROUTER DODGE NITRO, JEEP LIBER TY PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component dia gnosis or service. Disconnect and isolate the neg ative battery (gr ound) cable. W ait two minutes for the airbag sy stem capacitor to discharge bef ore performing ...

  • Mopar K6860631 - page 116

    2 10. Remove the passen ger side cowl panel. 1 1. Position the f ront passenger s eat forward and fol d down. 12. Using tri m stick C-4755 or equi valent, pry out the screw cover from t he top of the tri m panel (2), remove the screw . 13. Remove the trim by sliding up an d out of the B-pillar lower trim. 14. Using trim stick C-4755 or equival ent, ...

  • Mopar K6860631 - page 117

    3 17. Fold do wn the rear seat. 18. Remove the load fl oor panel (1) fro m the load fl oor (2) and the rea r seat bracke t (3). 19. Using tri m stick C-4755 or equi valent, pry out the screw cover from the top of the C-pillar trim pa nel (2), remove the screw . 20. Remove the tri m by sliding up and out of th e quarter trim molding. 21. Pull do w ...

  • Mopar K6860631 - page 118

    4 23. Remove the sc rews and the carg o tie downs. 24. Remove t he quarter trim p anel (1), b y carefully pulling at the clip location s (3). NOTE: The load fl oor on Jeep Liber ty must be removed i n order to route t he Wi-Fi router harness. Repeat steps 1 1 through 24 on the drivers si de to remove the load fl oor assembly . 25. Remove the lif ...

  • Mopar K6860631 - page 119

    5 33. Locat e the cigarette l ighter outl et wiring harne ss. 34. Cut each wire and remove 13mm (0.5 in.) of insulation from each wire that needs to be sol dered/spliced. 35. Pla ce a piece of suppl ied adhesive li ned heat shri nk tubing on one side of ea ch cut wire. Ins ure the tubing will be long enough to co ver and seal the entire sol- dered ...

  • Mopar K6860631 - page 120

    6 40. Solder ( 3) the connection ( 2) together using r osin core sol- der (1). 41. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 42. Instal l the quarter tri m panel (1) to the insi de of the ve- hicle ...

  • Mopar K6860631 - page 121

    7 47. Instal l the load fl oor panel (1) to the loa d fl oor (2). I n- stall the rear sea t bracket (3) using hand pressure to seat the clips. 48. Retur n the rear seats in t he upright positi on. 49. Align and in stall the B-pillar trim panel clip s (3) rear- ward and into t he quarter tr im panel. 50. Push the t rim panel (2) down i nto the bod ...

  • Mopar K6860631 - page 122

    8 57. Align and insta ll the cowl trim cove r by sliding the rear tabs of the cow l trim cove r under the B-p illar trim. 58. Using han d pressure, install th e clips (3) i nto the body and the A-pilla r (2). 59. Install the cl ose out panel and fasteners. 60. Place the glove box in positio n and slide the glove box to the left t o engage the hinge ...

  • Mopar K6860631 - page 123

    1 WI-FI ROUTER CHYRSLER P ACIFICA PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component dia gnosis or service. Disconnect and isolate the neg ative battery (gr ound) cable. W ait two minutes for the airbag sy stem capacitor to discharge bef ore performing further ...

  • Mopar K6860631 - page 124

    2 10. Using a trim stick or equ ivalent, caref ully remove the A-pillar trim panel (3 ) from the body side a ssembly (2), disengagi ng the spring cl ip retainer s (1). 1 1. Remove the passenger f ront door sill plate (2) by pry- ing up on th e sill plate, diseng aging the ret ai ners (3) from the door sill (1) and removing from the ve hicle. 12. Us ...

  • Mopar K6860631 - page 125

    3 13. Remove the passenger rear doo r sill plate (3) by pry- ing up on th e sill plate, diseng aging the retai ners (1) from the door sil l and removing from the ve hicle. 14. Carefully p ry the front a nd rear e nds of the B-pillar up to dise ngage the reta iners. 15. Carefully pu ll out on the low er B-pillar far eno ugh to disengage the retainer ...

  • Mopar K6860631 - page 126

    4 24. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 25. Repeat the previous two steps f or the ground s ide wires. 26. Solder ( 3) the connection (2) togethe r using rosin core solder (1). 27. Center the heat shr ink tubing (2) over the solder joint and heat using a heat gun. Heat the ...

  • Mopar K6860631 - page 127

    5 30. Install the lo wer B-pillar to the vehicle. 31. Instal l the passenger rear door sill pl ate. 32. Instal l the passenger side cowl trim panel (2) to the vehicle. 33. Instal l the passenger front door sill plate (2) ensur ing the retain ers are engaged. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 128

    6 34. Using a trim stick or equ ivalent, caref ully remove the A-pillar trim panel (3 ) from the body side a ssembly (2), disengagi ng the spring cl ip retainer s (1). 35. Install the A-pillar trim p anel (3) to the body side as- sembly (2), engaging th e spring clip retai ner s( 1 ) . 36. Remove the sound insul at or from the passenger side lower ...

  • Mopar K6860631 - page 129

    7 41. Place the center console bezel (1) into position and connect the electrical con nector (2). 42. Install the c enter con sole beze l ensuring th e retaine rs engage. 43. Install the shifter bezel. 44. Place th e shifter in P ARK and release the parking brake. 45. Connect th e battery negative cabl e. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 130

    1 WI-FI ROUTER JEEP P A TRIOT PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be supplied with the ignitio n in the OFF position. 1. Disconnect and i solate the negati ve battery cable. 2. Remove t he rear tonneau c over , if equipped. 3. Remove the c argo fl oor . ...

  • Mopar K6860631 - page 131

    2 10. Fol d the seats f orward. 1 1. Remove the nut (5) and bolt s (6) and remove the 40 % seat back (4). 12. Using tri m stick C-4755 or equivalent, pry of f the lower B-pillar trim. 13. Remove from vehicle. 14. Using trim st ick C-4755 or equivalent, pry up the scuf f plate. 15. Remove the scuf f plate fr om vehicle. 16. Remove the left side lowe ...

  • Mopar K6860631 - page 132

    3 17. Pull up on the front corner of the quarter tr im and re- lease the clip. 18. Release th e remaining clips and re move the left quar- ter panel trim fr om vehicle. 19. Remove the lower steer ing column cover . 20. Pull up on shi fter knob (3) and remove. 21. Using t rim stick C-4755 or equi valent, separate the bezel (4) from t he trim ring (5 ...

  • Mopar K6860631 - page 133

    4 23. Look i nside and note posit ion of the retai ning bosses. 24. Using speci al tool 9857 Power Outlet Remo ver (4), in- sert the tool f orcing bosses (1) ou t of base. 25. Pull out the b ase (3) throug h mounting ring b y gently rocking pliers. 26. Di sconnect the ele ctrical con nector . 27. Mount the ro uter as sho wn with the pr ovided m ate ...

  • Mopar K6860631 - page 134

    5 34. Place t he strands of the power si de wires overlappi ng each other inside of th e splice clip (1). 35. Using crim ping tool (1), Mopar® p/ n 05019912AA or equivalent , crimp the spli ce clip and wires toget her . 36. Repeat the previous two steps f or the ground s ide wires. 37. Solder ( 3) the connection (2) togethe r using rosin core sold ...

  • Mopar K6860631 - page 135

    6 38. Center the heat shr ink tubing (2) over the solder joint and heat using a heat gun. Heat the joint until the tu b- ing is tightl y sealed and sealant (1) comes out of both ends of the tubin g. 39. Connect the el ectrical connector to t he cigare tte lighter ou tlet and fi rmly seat the outlet to the shifte r housing. 40. Instal l the trim ri ...

  • Mopar K6860631 - page 136

    7 45. Place scuf f plate (1) ont o door sill (2). 46. Align scuff plate tabs with d oor scuff holes. 47. Hand press scu ff plate ensuring tabs are properly seated. 48. Install t he left side lower cowl tri m panel. 49. Insert lower tabs o n B-pillar lowe r trim (1) on to sill panel. 50. Hand t ap on clip locat ions ensuri ng clips are p roperly sea ...

  • Mopar K6860631 - page 137

    8 55. Posit ion the seat backs (3 ) up and latch. 56. Inst all the belt buckle s (1) and install the bo lt (2). 57. T i ghten the buckle bol t to 66 N·m (49 ft. lbs.) 58. Install the bol ts (4) and tigh ten to 80 N·m ( 59 ft. lbs .) 59. Place t he seat cushion in to the vehicle a nd tuck the rear of the cushion (1) u p under the seat belt buckles ...

  • Mopar K6860631 - page 138

    9 64. Locate t rim clips and ali gn metal clip s to lift gate in ner . 65. T ap on panel at each trim clip location (2) until properly seated. 66. Inst all the left cargo net D-rin g, if equipped. 67. Instal l the cargo fl oor . 68. Instal l the rear tonneau cover , if equ ipped. 69. Connect th e battery negative cabl e. 70. V erify system operati ...

  • Mopar K6860631 - page 139

    1 WI-FI ROUTER PT CRUISER PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and i solate the batt ery negative cab le. 2. Remove the four screws l ocated inside the st orage bin. 3. Remove the two screws ...

  • Mopar K6860631 - page 140

    2 12. Place the strands of the power side wires overlap ping each other inside of the splice clip (1). 13. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 14. Repeat the previous two steps for t he ground side wires. 15. Solder ( 3) the connection ( 2) together using r osin core sol- de ...

  • Mopar K6860631 - page 141

    3 16. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Heat the joint u ntil the tubing i s tightly sea led and sealant (1) c omes out of both ends of the tubing. 17. Position th e center conso le into the vehic le. 18. Connect the el ectrical connect ors. 19. Install the tw o screws in th e cup hold er . 20. I ...

  • Mopar K6860631 - page 142

    1 WI-FI ROUTER SEBRING SEDAN/A VENGER PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect and isolate t he negative battery cable. A VENGER 2. Disconnect and i solate the negati ve battery cable. 3. Using ...

  • Mopar K6860631 - page 143

    2 6. Using a trim stick (special tool #C-4755) or equivalent, gently pry out on the center bezel. 7. Position asi de the center bezel t o access the key on power outlet. SEBRING SEDAN 8. Using a trim stick speci al tool #C-4755 or equ ivalent, gently pr y out on the e dge of the conso le bezel (1) and pull outward. 9. Disconn ect the key on powe r ...

  • Mopar K6860631 - page 144

    3 1 1. Using trim stick C -4755 disengage clips holding door sill scuff panel (3) an d (5) to doo r sill. 12. Starting at th e forward end of th e door sill scuff panel, pull upwa rd on the sil l scuf f panel in o rder to di sen- gage the cli ps (2) attachi ng the sill scuf f panel to t he door opening fl ange (4). 13. Remove the door sill scuf f ...

  • Mopar K6860631 - page 145

    4 Secure the Wi-Fi rou ter to the back lower left cor ner of the passenger sid e seat with the provide d materials. 17. Route t he Wi-Fi power harness (2) down quar ter trim panel (1). 18. T uck the Wi-Fi power harness u p under the qu arter trim panel . 19. Route t he Wi-Fi power harness towar ds t he cowl panel, tuck ing up un der the b-p illar t ...

  • Mopar K6860631 - page 146

    5 20. Route t he Wi-Fi power harness (1) under carp et to the front center console (2) and cut to l ength. 21. Locat e the cigarette l ighter outl et wiring harne ss. 22. Cut each wire and remove 13mm (0.5 in.) of insulation from each wire that needs to be sol dered/spliced. 23. Pla ce a piece of suppl ied adhesive li ned heat shri nk tubing on one ...

  • Mopar K6860631 - page 147

    6 26. Using crimping tool (1), Mopar® p/n 05019912AA or equiv- alent, cri mp the splice cl ip and wires toge ther . 27. Repeat the previous two steps for t he ground side wires. 28. Solder ( 3) the connection ( 2) together using r osin core sol- der (1). 29. Cente r the heat shrink tubi ng (2) over the solder joi nt and heat using a heat gun . Hea ...

  • Mopar K6860631 - page 148

    7 30. Positi on cowl trim panel to vehicle. 31. Hand pr ess cowl tr im panel to corre sponding holes in sheet metal (2). 32. Pla ce door sill trim panel ( 3) and (5) into positio n 33. Align locato r tab to the loca tor slot in d oor sill (2). 34. Pushi ng downward on sill trim panel t o engage tabs and attachin g clips to the door sill. Aug 08, 20 ...

  • Mopar K6860631 - page 149

    8 A VENGER 35. Alig n the center bezel over t he slots and fi rmly snap into place. 36. Snap the be zel (1) fi rmly onto the center console bezel. 37. Instal l the manual or automati c center console shif ter bezel. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 150

    9 38. Position b in (1) into c enter con sole and fi rm ly snap into place. 39. Connect the negat ive battery cable. SEBRING SEDAN 40. Connect the key on power outlet connecto r . 41. Posit ion the consol e bezel (1) ove r the retain ing slots and fi rmly snap the console bezel (1) i nto place. 42. Connect the negat ive battery cable. Aug 08, 200 ...

  • Mopar K6860631 - page 151

    1 WI-FI ROUTER DODGE SPRINTER PROCEDURE STEPS: W ARNI NG: Disable the airba g system before attempti ng any steering wheel, steering column, or instrument panel component di agnosis or service. Disconnect and isolat e the negative batter y (ground) cable, then wait two minutes for the airbag system capac itor to dischar ge before performing f urthe ...

  • Mopar K6860631 - page 152

    2 6. Remove the drivers side lower in srument panel (IP) bezel fastener (3). 7. Carefully pry the bezel ( 2) away from the IP (1) disen- gaging the ret ainers from the IP . 8. At the point just ab ove where the headliner and the storage tray meet, carefully cut a small sl ot in the headliner t o allow the WiFi r outer harness to be f ed through and ...

  • Mopar K6860631 - page 153

    3 15. Remove one-hal f (1/2) inch of i nsulation from each wire that needs to be s pliced. 16. Place the strands of wire overlapping each other in- side of the splice clip (1). 17. Using crimping t ool, Mopar® p/n 05019912AA, crimp the splice c lip and wires tog ether . 18. Sol der the connection (2) togethe r using rosin core type solder onl y . ...

  • Mopar K6860631 - page 154

    4 23. Remove the n ut (1) from the gr ounding lug ( 3). 24. Instal l the WiFi harness groun ding wire and eyelet ( 2) to the groundi ng lug. 25. Instal l the grounding lug nut . 26. Instal l the drivers side IP bezel (2) en suring the retain- ers engage. 27. Install t he IP bezel mounting fastener (3 ). 28. Place the A -pillar into position, in sta ...

  • Mopar K6860631 - page 155

    5 30. Place t he upper tray i nto position and i nstall the two upper retai ning bolts (2). 31. Pla ce the sun visor (3) i nto position and i nstall the t wo retaining bo lts (4). 32. Instal l the WiFi rout er to the upper tray with the pro- vided material s. 33. Connect t he electric al connector t o the WiFi router . 34. Connect th e battery nega ...

  • Mopar K6860631 - page 156

    1 WI-FI ROUTER JEEP WRANGLER PROCEDURE STEPS: NOTE: Using a test l ight, verify t he cigarette li ghter outlet b eing used is ignit ion switched. Power must not be present with the ignition in t he OFF position. 1. Disconnect the neg ative batter y cable. 2. Using tr im stick C-4755 or equivalent, rel ease the clips (2) and rotate t he lower center ...

  • Mopar K6860631 - page 157

    2 4. Rotate the upper trim (2) back and r elease the front (1). 5. Disconnect th e electrical con nector (4) and remo ve the upper center cover (1). 6. Remove th e screws (2) and using trim stick C-47 55 or equivalent , separate the center bezel (1). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 158

    3 7. Disconnect the HV AC control cables (1 and 9) and dis- connect the electr ical connector s (3). 8. On 4x4 vehicles grasp the t ransfer case shifter knob and pull strai ght up and remove the knob. 9. On manu al transmissio n vehicles, us ing a trim stick C-4755 or equi valent, separate the shifte r boot (2) from the c onsole beze l (1). Aug 08, ...

  • Mopar K6860631 - page 159

    4 10. Remove the bolt ( 3) and remove the manual transmi s- sion shifter (2) fro m the shifter shaft (1). 1 1. Remove the cup holder o r ash receiver (1), if equipped. 12. Using trim stick C-4755 or equivalent, remove the con- sole bezel (2). 13. Dis connect the elect rical c onnect or (1). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 160

    5 14. Remove the four consol e screws (1). 15. Lift the cons ole (4) up off the clip retainers ( 3) and re- move. 16. Instal l the Wi-Fi router (1) und er the passenger seat and secure it usi ng the supplied V elcro® tape. 17. Route and se cure the Wi-Fi power harn ess (2) under the center console to the ci garette lighte r outlet wire harness. NO ...

  • Mopar K6860631 - page 161

    6 18. Locat e the cigarette l ighter outl et wiring harne ss. 19. Cut each wire and remove 13 mm (0.5 in. ) of insula- tion from each wire that needs to b e soldered/s pliced. 20. Place a piece of sup plied adhesive lined he at shrink tubing on one si de of each cut wire. Insure the tubing will be long e nough to cover and seal the entir e sol- der ...

  • Mopar K6860631 - page 162

    7 25. Solder (3 ) the connection (2) together usi ng rosin core solder (1). 26. Cente r the heat shrin k tubing (2) o ver the solder jo int and heat using a heat gun. Heat the joint until the tub- ing is tightly se aled and sealant (1) comes out of both ends of the tubin g. Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 163

    8 27. Po sition the console ( 4) over the shiftie r and brake levers and seat the clips ( 3) fully . 28. Instal l the four screws (1). 29. Connect the elect rical connector (1). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 164

    9 30. Posit ion the beze l (2) over the s hiftier a nd brake lever and seat the clips fully . 31. Instal l the cup h older and ash receiver (1), if equipped. 32. If equi pped, position the transfer case shift er knob onto the shift s haft and seat fu lly . 33. If equippe d, position th e ma nual transmission shift er handle (2) o nto the shift sh a ...

  • Mopar K6860631 - page 165

    10 35. Seat th e shifter boot (2) ont o the console bezel (1) and seat fully . 36. Connect t he HV AC control cables (1 and 9) and co n- nect the electrical con nectors (3 and 4). 37. Posit ion the cent er bezel (1) onto the I/P and seat the clips fully . 38. Install the low er screws ( 2). Aug 08, 2008 K6860631 Rev . 1 ...

  • Mopar K6860631 - page 166

    11 39. Connect the electrical connector (4 ) and position the upper center c over onto the top of the I /P . 40. Posit ion the front of the cover (1) onto t he center sup- port and rotate the trim (2 ) back and seat the clips fu lly . 41. Posit ion the lower tabs ( 1) into the slo ts and rotate the trim (3) up and seat the clip s (2) fully . 42. Co ...

Manufacturer Mopar Category Network Router

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All of them are important, but the most important information from the point of view of use of the device are in the user manual Mopar K6860631.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Mopar K6860631 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Mopar K6860631.

A complete Mopar manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

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