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Manual Eclipse Combustion 6500

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  • Eclipse Combustion 6500 - page 1

    Bi-Flame Version 1.8 Model 6500 No. 826, 05/03 Instruction Manual Dual Burner Monitoring System ...

  • Eclipse Combustion 6500 - page 2

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 2 Cop yright 2003 b y Eclipse Combustion. All rights reserved worldwide. This publication is protected b y federal r egulation and shall not be copied, distributed, transmitted, transcribed or translated into any human or computer language, in any f orm or by an y means, to any thir d parties, wi ...

  • Eclipse Combustion 6500 - page 3

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 3 A UDIENCE I MPOR T ANT NO TICES About this man ual This manual has been written for the people who select and install the pr oduct and the technicians who work on it. They are expected to ha ve pre vious experience with this kind of equipment. • Read this manual carefull y . Make sure that y ...

  • Eclipse Combustion 6500 - page 4

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 4 About this manual .................................................................... 3 T able of contents ....................................................................... 4 Introduction ................................................................................... 7 Product Descri ...

  • Eclipse Combustion 6500 - page 5

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 5 Function Summar y .................................................................. 14 Introdu ction ........................................................................................... 14 Standar d F eatures .............................................................................. ...

  • Eclipse Combustion 6500 - page 6

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 6 Sensor Installation ................................................................... 27 Introdu ction ........................................................................................... 27 Sensor Wiring ................................................................................. ...

  • Eclipse Combustion 6500 - page 7

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 7 The Eclipse Combustion Bi-Flame Burner Monitoring System controls the start-up sequence and monitors the flame of tw o individual gas, oil, or combination gas/oil burners connected to a common valve train. Its dynamic on-boar d testing checks for faulty rela ys, proof of valv e closure, high an ...

  • Eclipse Combustion 6500 - page 8

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 8 I NTRODUCTION Specifications This section gives a detailed ov er view of Bi-Flame specifications and dimensions. 2 Specifications P arameter Description Supply •120 V A C (+10%, -15%), 50/60 Hz standar d. Internal pow er consumption: 24V A T emperatur e Ranges Unit Model Nos. T emperatur e Ra ...

  • Eclipse Combustion 6500 - page 9

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 9 D IMENSIONS Mounting Holes (4) 5 mm (3/16") Dia. 237 mm (9-5/16") 270 mm (10-5/8") 229 mm (9") 21 mm (13/16") 183 mm (7-3/16") 140 mm (5-1/2") Remote Display (Shown with remote keypad and reset) 15-pin Port Terminal Contrast Adjustment Slot 54 mm (2-1/8") ...

  • Eclipse Combustion 6500 - page 10

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 10 In this section, y ou will find descriptions of the various modules which comprise the Bi-Flame dual burner flame monitoring system, whether standard or optional items. Rela y Module The r ela y module contains the output rela ys which pr ovide pow er for operating the ignition coil, pilot val ...

  • Eclipse Combustion 6500 - page 11

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 11 Sensor Module The sensor module is the flame sensing module of the B i-Flame. It i s mounted in the furthest right position of the mother board . On the fr ont of the sensor module are t wo “Flame On” LED’ s , which illuminate when a flame is detected at the corr esponding burner . Direc ...

  • Eclipse Combustion 6500 - page 12

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 12 I NTRODUCTION This section details the location, selection and description of the Bi-Flame DIP switches, which allow for sequence and timing func- tions as well as system configuration. Caution: T o avoid electric shoc k, shut off the power supply when installing any contr ol device. Flame mon ...

  • Eclipse Combustion 6500 - page 13

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 13 S2 DIP Switches The S2 DIP switches permit pr ogramming of timing and sequence functions of the Bi-Flame. Note: The S2 DIP s witch settings at left are for illustr ative purposes only; the actual settings of any of these switches will be determined b y your system conditions . SW1 : Recycling ...

  • Eclipse Combustion 6500 - page 14

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 14 I NTRODUCTION This section describes the function features of the Bi-Flame that can be found on the various terminal strips and the modules of the Bi- Flame. Combustion Air Flo w Check T erminal The Bi-Flame checks that the combustion air flo w switch is open be- for e star t-up, closed during ...

  • Eclipse Combustion 6500 - page 15

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 15 Recycle Mode When selected, the B i-Flame will restart the sequence after flame or air failure. The recycle mode allows the system to r e-initiate the start-up sequence automatically , once the main burners ha ve been operating for at least 20 seconds. If the pilot flame fails to light dur - i ...

  • Eclipse Combustion 6500 - page 16

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 16 Auxiliar y Inputs This f eature pro vides four auxiliar y inputs which are monitor ed by the Bi-Flame as alarm interlocks. This means that when the input v oltage is interrupted, the system locks out and will annunciate on the optional r emote displa y unit. A v oltage of 120 V AC must be pr e ...

  • Eclipse Combustion 6500 - page 17

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 17 Histor y Log (continued) 4) Release the ENTER ke y and the most r ecent lock out message will displa y for sev en seconds. 5) If you wish to see the next lock out message, press and r elease the ENTER k ey before the sev en second time duration ends of the most r ecent lockout message displa y ...

  • Eclipse Combustion 6500 - page 18

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 18 V alve Leak Sensing De vice (VLSD) Interface The Bi-Flame V alve Leak Sensing Device (VLSD or VDK) interface pr ovides a 120 V A C output which triggers the start of the test pe- riod. An input is also pro vided which receives a 120 V A C signal from the VLSD . If the signal is received within ...

  • Eclipse Combustion 6500 - page 19

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 19 Remote Displa y Unit The r emote display with k eypad allows remote r eset and activation of the history log option. It is panel mountable and f eatures a back- lit liquid cr ystal displa y in a 1/4 DIN housing. It connects to the Bi- Flame by a six or ten f oot cable. The displa y incorporate ...

  • Eclipse Combustion 6500 - page 20

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 20 Air This LED illuminates when the air switch is closed and pow er is ther eby applied to the air s witch input. The Bi-Flame also checks this input for an air switch short (see “Combustion Air Flow Check T er - minal” on page 14). Purge This LED illuminates whenever the combustion blo wer ...

  • Eclipse Combustion 6500 - page 21

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 21 System Faults A system fault (illuminated by the fault LED on the logic car ds) pr e- v ents gas ignition but does not lock out the system. System fault con- ditions ar e as follo ws: 1) If a flame is detected out of sequence, which ma y be caused by: a) a faulty scanner b) electrical interf e ...

  • Eclipse Combustion 6500 - page 22

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 22 In this section, the necessar y pr ocedures ar e detailed to integrate a Bi-Flame into a burner system; Figure 6.1 (page 25) illustrates the various terminal strips mentioned. Note: Shut off the power supply bef ore any module is removed or replaced from the unit, inc luding the remote display ...

  • Eclipse Combustion 6500 - page 23

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 23 Route ignition wiring a sufficient distance fr om all sensors and other low voltage wiring to a v oid electrical interfer ence , which ma y cause erratic operation of the Bi-Flame system. Caution: Do not connect multiple ignition coils in excess of output relay contact r ating Route communicat ...

  • Eclipse Combustion 6500 - page 24

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 24 When installed, the remote displa y m ust be grounded. Panel mounting is thr ough a 1/4 DIN cutout (see page 9). Use either the six or ten foot cable to connect it to the motherboard. R EMO TE DISPLA Y This featur e permits remote mounting of a switch to r eset the Bi- Flame. T o use this feat ...

  • Eclipse Combustion 6500 - page 25

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 25 Figure 6.1 T erminal Strips Identification & Location Main Chassis J1 J2 J3 J4 J5 J6 J7 Remote Displa y Connection ...

  • Eclipse Combustion 6500 - page 26

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 26 Figure 6.2 Wiring Diagram & Connection s – Main Chassis On/Off Alarm Fan Motor Interlocks & Limits Air Flow 120 VAC POVC 15 A. Fuse 6 7 8 9 10 1 2 3 5 4 Low Fire High Fire 6 7 8 1 2 3 5 4 MS Aux. Input #4 1 Aux. Input #3 1 Aux. Input #2 1 Aux. Input #1 1 Leak Detect Neutral Main Leak ...

  • Eclipse Combustion 6500 - page 27

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 27 This section describes the pr oper wiring, installation and sighting con- siderations for all sensors that can be used with a Bi-Flame. W arning Incorrect sensor installation ma y cause the sensor to g enerate a false flame signal, causing unburned fuel to collect in the combustion chamber . T ...

  • Eclipse Combustion 6500 - page 28

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 28 Flame r ods should be used only on gas burners. They accumulate soot on oil burners, causing nuisance shutdowns and unsaf e operat- ing conditions. See the burner manufactur er’ s literatur e for flame r od mounting location. When installing flame rods, please consider the following: 1) K ee ...

  • Eclipse Combustion 6500 - page 29

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 29 Aim scanners at the thir d of the flame closest to the burner nozzle , as sho wn at left. This is especially true for oil flames which typically ha ve less UV radiation in the outer flame. The scanner should view the in- tersection of the pilot and main flames. When sighting scanners, please c ...

  • Eclipse Combustion 6500 - page 30

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 30 I NTRODUCTION This section describes the test procedur es that must be performed after installation to insure that the Bi-Flame is operating pr operl y; these pr ocedur es are mandatory . Insert the positive probe of a 0-15 VDC, one megohm/volt meter into the test point on the f r ont cove r , ...

  • Eclipse Combustion 6500 - page 31

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 31 1) Manually shut off the fuel suppl y to one individual pilot and main burner , or all burners if the system has a single fuel supply . 2) Place system in pilot test mode (please refer to page 15). 3) Start the system normall y . The controller should lock out*; if it doesn’ t, then the cont ...

  • Eclipse Combustion 6500 - page 32

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 32 I NTRODUCTION This section is divided into two parts: • The first part describes the maintenance procedur es. • The second part helps you to identify problems that ma y occur , and gives advice on how to solv e these problems. Prev entative maintenance is the k ey to a reliable, safe and e ...

  • Eclipse Combustion 6500 - page 33

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 33 Y early Checklist 1 . T est (leak test) safety shut-off valves f or tightness of closure. 2 . T est pressur e switch settings by checking switch mov ements against pressure setting and comparing with actual impulse pressur e. 3 . Visually check ignition cable and connectors. 4 . Mak e sure tha ...

  • Eclipse Combustion 6500 - page 34

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 34 T R OUBLESHOO TING PROBLEM POSSIBLE CA USE SOLUTION • Main valve is not closed. • Air pressur e switch has not made contact. • High gas pressure s witch has tripped. • Low gas pressur e switch has tripped. • Malfunction of flame safeguard system such as a shor ted-out flame sensor or ...

  • Eclipse Combustion 6500 - page 35

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 35 I NTRODUCTION This section cov ers how the optional r emote displa y is used with the B i-Flame. The r emote displa y pr ovides LCD messages which monitor the status of the Bi-Flame’ s functions as well as an y lock- out conditions. This section is divided into tw o par ts or tables: • The ...

  • Eclipse Combustion 6500 - page 36

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 36 T able 10.1 Bi-Flame Operating Sequence PO WER ON W as internal safe start check successful? EXTERNAL INTERLOCK CHECKS Is flame signal present? BURNER ST AR T -UP (see next page) YES NO YES NO YES NO YES NO V arious lockout messages Fan output is energized; modu- lator is sent to low fir e. YE ...

  • Eclipse Combustion 6500 - page 37

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 37 T able 10.1 Bi-Flame Operating Sequence (continued) BURNER ST AR T -UP Is volta g e pr esent at air flo w switch within ten seconds? Is flame signal present? (see next page) After “XX” equals zero (0)... Spark energized until pilot flame pro ven; pilot valv e energized for countdown of “ ...

  • Eclipse Combustion 6500 - page 38

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 38 T able 10.1 Bi-Flame Operating Sequence (continued) BURNER ST AR T -UP (continued) Is flame signal present ? NO Modulator sent to automatic 20 seconds after main valve is energized. Pilot will shut off 10 seconds after main flame is energized. Flame signal = XX.X V olts DC; (X) = Number of bur ...

  • Eclipse Combustion 6500 - page 39

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 39 T able 10.1 Bi-Flame Operating Sequence (continued) BURNER SHUTDO WN Shutdo wn is started b y opening the operating interlock cir cuit. Is volta g e pr esent at interlocks? YES NO Fuel valves de-energized; fan energized for 15 seconds. Is pr oof of closur e cir cuit closed? YES NO Is volta g e ...

  • Eclipse Combustion 6500 - page 40

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 40 MESSA GE TYPE EXPLANA TION T able 10.2 Remote Displa y Diagnostic Messages (Listed Alphabetically) Lockout Combustion air flow limit switch (strip J1, terminal 2) opened for more than two seconds once initially proven. Status Combustion air flow limit switch (strip J1, terminal 2) opened; cont ...

  • Eclipse Combustion 6500 - page 41

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 41 T able 10.2 Remote Display Diagnostic Messages (continued) MESSA GE TYPE EXPLANA TION Lockout M a i n flame was not established during the main burner trial for ignition. Lockout Main valve has been energized and main flame proven during trial for ignition. Status Pilot valve (strip J2, termin ...

  • Eclipse Combustion 6500 - page 42

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 42 T able 10.2 Remote Display Diagnostic Messages (continued) MESSA GE TYPE EXPLANA TION Hold Flame signal—actual, induced, or faulty scanner—is detected be- fore start-up or after shutdown. The fan is energized. If the cause is corrected within 30 seconds, as in afterburn, the control will t ...

  • Eclipse Combustion 6500 - page 43

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 43 Appendix C ONVERSION F A CT ORS Metric to English. F ROM T O M UL TIPL Y BY cubic meter (m 3 ) cubic foot (ft 3 ) 35.31 cubic meter/hour (m 3 /h) cubic foot/hour (cfh) 35.31 degrees Celsius (°C) degrees Fahrenheit (°F) (°C x 1 .8) + 32 kilogram (kg) pound (lb) 2.205 kilo watt (kW) Btu/hr 34 ...

  • Eclipse Combustion 6500 - page 44

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 44 I LLUSTRA TED P AR T S L IST 1 2 3 4 7 6 View sho wn with cover r emoved. P os. No . Qty . Description Eclipse P art Number Mother Board (6500M) Rela y module cir cuit board Logic module cir cuit board P ow er module circuit boar d Sensor cir cuit board 183 cm (6ft) cable for r emote displa y ...

  • Eclipse Combustion 6500 - page 45

    Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03 45 ...

  • Eclipse Combustion 6500 - page 46

    826 Instruction Manual 05/03 ...

Manufacturer Eclipse Combustion Category Burner

Documents that we receive from a manufacturer of a Eclipse Combustion 6500 can be divided into several groups. They are, among others:
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Eclipse Combustion 6500.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Eclipse Combustion 6500, service manual, brief instructions and user manuals Eclipse Combustion 6500. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Eclipse Combustion 6500.

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A complete manual for the device Eclipse Combustion 6500, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Eclipse Combustion 6500 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Eclipse Combustion 6500.

A complete Eclipse Combustion manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Eclipse Combustion 6500 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Eclipse Combustion 6500, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Eclipse Combustion 6500, that we can find in the current document
3. Tips how to use the basic functions of the device Eclipse Combustion 6500 - which should help us in our first steps of using Eclipse Combustion 6500
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Eclipse Combustion 6500
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Eclipse Combustion 6500 in a specific country, if it was not possible to solve the problem on our own.

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