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Manual Cornelius TP01070

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  • Cornelius TP01070 - page 1

    FLAVORFUSION®/ FLAVOROVERLOAD Training Manual Publicat ion Number : TP01070 Revision Da te: Novemb er 16, 200 7 Revision: F Visit th e IMI Cornelius web sit e at www.corne lius.com for all your Literature needs. ® ...

  • Cornelius TP01070 - page 2

    FLAVORFUSION®/FLAVOROVERLOAD TRAINING MANUAL The produc ts, techn ical in formation , and i nstruct ions contained in thi s manual are subj ect to change without notic e. Th ese in structi ons a re not in tended t o cov er all d etails or v aria- tions of t he equi pment, nor to pr ovide for eve ry possi ble co ntinge ncy in t he ins tallation, op ...

  • Cornelius TP01070 - page 3

    Flavor Fusion®/F lavorO verload Training Manual © 2004-2007, IMI Cornelius Inc. - i - Publication Number: TP01070 TABL E OF CONT ENTS Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Theory of Operat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Cornelius TP01070 - page 4

    FlavorFus ion® /FlavorO verloa d Trainin g Manua l Publication Number: TP0107 0 - ii - © 2004-2007, IMI Cornelius Inc. ...

  • Cornelius TP01070 - page 5

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 1 - Publication Number: TP01070 PRODUCT OVERVIEW • Brand dens ity - 16 brands ( 14 chil led, 2 ambie nt) plus up to 8 bon us fla vors in 30” wid e; • 255 lbs capaci ty cube i ce on ly hoppe r; • Intern al cold c arbonati on wit h remote p ump; • T otal ca ...

  • Cornelius TP01070 - page 6

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 2 - © 2004-2007, IMI Cornelius Inc. SYSTEM REQU IREMENTS Dimensi ons (in): . . . . . . . . 29 x 30 x 39 (l x w x h). Heig ht is mea sure d to top of bi n. Lid adds 3 in to height. Counter Weigh t (lb): . . . . . 320 (plus ic e weigh t) Shippin g Weight (lb): . . . . 330 Capacity: . . . ...

  • Cornelius TP01070 - page 7

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 3 - Publication Number: TP01070 PROG RAMM ING NOTE: The programming mode is exactly th e same for both brand and bonus keypads. T o enter the progr amming mode, pr ess an d hold the two pro gram butto ns (se e FIGURE 3) at the top of the ke ypad for app roxi mately ...

  • Cornelius TP01070 - page 8

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 4 - © 2004-2007, IMI Cornelius Inc. Setting Water Flow Rate Setting th e water flow rate will re quire a t imed d ispense . T o ac compli sh this, the foll owing pr ocedure should b e foll owed: 1. Enter program ming mode for the v alve block b y simul taneously p ressin g and holding ...

  • Cornelius TP01070 - page 9

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 5 - Publication Number: TP01070 FIGURE 3 Adjusting Syrup/Water Ra tio (Brix) Timed Disp ense Pr ocedure 1. Enter program ming mode for th e valve block b y simul taneously pr essin g and ho lding both progra mming butto ns for 4 seco nds (see F IGURE 3 ). The LED? ...

  • Cornelius TP01070 - page 10

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 6 - © 2004-2007, IMI Cornelius Inc. MECHANICAL D ISASSEMBLY Control Box Components FIGURE 4 FIGURE 5 FIGURE 6 FIGURE 7 Ballast for Merchandiser Light 24 Volt Transformer (2) Starter Merchandiser Light Main Control Board /Agitator Timer Motor Start Capacitor Valve Flo w Cont rols Inter ...

  • Cornelius TP01070 - page 11

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 7 - Publication Number: TP01070 V ALVE R EMOVAL 1. Pull o n retaining bracke t (both sides) s o the s witch panel wil l rotate out of the way (see FIG URE 9). FIGURE 8 FIGURE 9 2. Unscrew the swi tch panel (one on eac h side). FIGURE 10 FIGURE 11 3. Place the tabs ...

  • Cornelius TP01070 - page 12

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 8 - © 2004-2007, IMI Cornelius Inc. 5. T ilt the v alve r emova l tool up to rel ease the l atch. FIGURE 15 FIGURE 16 6. Pull t he valve off the back bl ock. FIGURE 17 7. Push t he valve on the back blo ck and p ush up on the b ack b lock rele ase latc h to replace th e valv e. FIGURE ...

  • Cornelius TP01070 - page 13

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 9 - Publication Number: TP01070 V ALVE S ERVICE NOTE: Before se rvicin g the valve the BIB conne ctor must be disconnected an the pres sure must be relieved. 1. Remo ve the lockin g screw after remov ing the valve f rom i ts mountin g block . 2. T wis t the s oleno ...

  • Cornelius TP01070 - page 14

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 10 - © 2004-2007, IMI Cornelius Inc. S YSTE M P LUMBIN G D IAGR A M ...

  • Cornelius TP01070 - page 15

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 11 - Publication Number: TP01070 P LUMBING D IAGRAM 10.000 5.500 ICE CHUTE FLAVOR FUSION -16 BRAND 620920670 REV. 7 THIS EQUIPMENT MUST BE INSTALLED WITH ADEQUATE BACKFLOW PROTECTION TO COMPLY WITH APPLICABLE FEDERAL, STATE AND LOCAL CODES. COLDPLATE CW PW CW PW CW ...

  • Cornelius TP01070 - page 16

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 12 - © 2004-2007, IMI Cornelius Inc. I NTERFACE B OARD AND H A RNESS P IN - OUT D ETAIL 12 11 10 9 8 7 6 5 4 3 2 1 CCCC C W C C P W S 4 S 3 S 2 S 1 CW PW S4 S3 S2 S1 TO SOLENOID VALVES INTERFACE BOARD DETAIL ...

  • Cornelius TP01070 - page 17

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 13 - Publication Number: TP01070 P OINT -P OINT W IRING D IAGRAM 6.000 10.250 LED. ICE CUBE GRAPHIC TIME TIME WHT BLK RED 620920673 REV 5 ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SERVICING UNIT. WIRING DIAGRAM FLAVOR FUSION GRN/YLW BLU BRN BLK BLK BLK BLK WHT ...

  • Cornelius TP01070 - page 18

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 14 - © 2004-2007, IMI Cornelius Inc. L ADDER T YPE W IRING D IAGRAM L1 N BEV. X-FRMR INTERFACE BOARD-1 INTERFACE BOARD-2 INTERFACE BOARD-3 INTERFACE BOARD-4 INTERFACE BOARD-5 INTERFACE BOAR-6 24V 24V BALLAST LIGHT STARTER CARB MOTOR CARB MOTOR RELAY AGIT TIMER RELAY ICE DISP. SWITCH OR ...

  • Cornelius TP01070 - page 19

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 15 - Publication Number: TP01070 T ROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrica l wiring. W A RNING: If repairs are to be m ade to a prod uct system , remo ve qu ick dis connects fr om the applica ble pr oduct t ...

  • Cornelius TP01070 - page 20

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 16 - © 2004-2007, IMI Cornelius Inc. Dispenser Troubleshooting Symptom Cause Remedy Blown fus e or circuit brea ker Short circu it in elec trical wi ring Repair Wiring Inop erable ag itator motor (short ed motor ) Replace g ear motor Agitator does not turn No pow er Res tore power or p ...

  • Cornelius TP01070 - page 21

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 17 - Publication Number: TP01070 City wa ter press ure supp ly lo w or incons isten t Booster pump m ust be us ed if dy namic water press ure drops bel ow 40 psig. Unit will not dispen se carbo nated d rinks. Dis pense s syru p only . CO 2 pressure in ca rbonator t ...

  • Cornelius TP01070 - page 22

    FlavorFus ion® Traini ng Manual Publication Number: TP01070 - 18 - © 2004-2007, IMI Cornelius Inc. Pow er co rd is connec ted but carbo nator pum p does no t run. Carbon ator p ump mot or is di sabled. Check the e nable/ disable s witc h on the carbonat or pum p termin al box and enable it, if n ecessa ry . Probe s wer e dry , unit w as powe red ...

  • Cornelius TP01070 - page 23

    Flavor Fusion®/F lavor Overload Training Manual © 2004-2007, IMI Corne lius Inc. - 19 - Publication Number: TP01070 D IAGNOSTICS G UIDE FOR THE M AIN C ONTROL B OARD ( SEE FIGURE 22) FIGURE 22 Stat e Obs erved Stat e of Red LED Sensor Input Control Response Service Remedy 0 Flash rate 3 second s Both pr obes re ad “wet” S tandby mo de. Pump = ...

  • Cornelius TP01070 - page 24

    IMI Cornelius Inc . www.co rnelius.c om ...

Manufacturer Cornelius Category Beverage Dispenser

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A complete manual for the device Cornelius TP01070, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Cornelius TP01070 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Cornelius TP01070.

A complete Cornelius manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Cornelius TP01070 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Cornelius TP01070, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Cornelius TP01070, that we can find in the current document
3. Tips how to use the basic functions of the device Cornelius TP01070 - which should help us in our first steps of using Cornelius TP01070
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Cornelius TP01070
5. FAQ - Frequently Asked Questions
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