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Manual Sierra 215

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  • Sierra 215 - page 1

    INNOVA-SWITCH™ SERIES INSTRUCTION MAN UAL Model 215 Mass Flow/Level Sw itch ( Model FS 4200 Ser ies – Mass F low Switc h / Mod el LS3200 Series – Point Level Sw itch ) Doc umen t IM 215 Rev -A.1 Februa ry 2 006 Sierra Inst ru ments , Inc. , Hea dquart e rs 5 Harr is C ourt , Bu ildin g L Mon terey, Cal iforn ia, U S A 939 40 Toll Fre e : 800- ...

  • Sierra 215 - page 2

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 2 o f 42 BE FOR E S TA RTI NG SIERR A INS TRU ME NT S appre cia tes yo ur ch oosing ou r prod uct for your liquid lev el or liqu id/ gas flow switch ing app lica tion . We are com mit ted to prov id ing r eliable , qual ity ins trume n tation to our c us tom ers. To ensu re the max imu m and in ten ...

  • Sierra 215 - page 3

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 3 o f 42 The el ec tro nic ass em bli es c ont ain ed i n t he I nnov a -S witch ™ m odels ar e c onfi gu re d f or spec ific voltag es an d h ave sp ec ific mod ific atio ns to acco m mod ate the va rio us ag enc y ap prov als . Whe n orderi ng sp are elec tr onics , re pl ace m ents, or exc h a ...

  • Sierra 215 - page 4

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 4 o f 42 TABLE OF C O NTE NTS 1.0 INTRO DU CTI ON 2.0 DESC RIPTI ON 2.1 LEVEL SWIT CHI N G 2.2 FLOW SWIT CHI N G 3.0 INST ALL ATI ON 3.1 MEC HANIC AL INSTAL LA TIO N 3.2 ELEC TRI CAL I NST ALLATI O N 3.2.1 LOCAL EL ECT RONI CS (L E OPTI ON/ST AN DA RD) 3.2.2 REM OTE ELE CTRO NIC S ( RE) OPTI O N 3. ...

  • Sierra 215 - page 5

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 5 o f 42 1.0 INT RO D UCTIO N The SIE RR A I NST RU MENT S I nn ova- S witch ™ S witch is th e s tat e-of -th e-a rt i n gase ous a nd l iq uid flo w s w itc hing or li quid leve l contro l. Flow o r l evel det ect ion is acco mp lish ed by usin g a h ig h res oluti on th erm al diff ere nti al t ...

  • Sierra 215 - page 6

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 6 o f 42 FIGU RE 1 A LS32 00/ FS42 00 I n nov a-S witc h ™ O UT LIN E DIA GR A M ST A NDA RD 2.0 INC H I NS ER TIO N (KI L LAR K E N CLO S URE – NE MA 4- EEx d 11 B, T4) ...

  • Sierra 215 - page 7

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 7 o f 42 FIGU RE 1 B LS32 00/ FS 4200 In nov a-S w itch ™ OU TLI NE DIA G RA M S TA N DAR D 2. 0 INC H I NS ER TIO N (AK R O N EL E CT RI C EN CLO S UR E – NE MA 4 X – EexdII C, T4) ...

  • Sierra 215 - page 8

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 8 o f 42 2.1 LEVEL SW ITCHING The thermal di ffe ren tial crea ted between the hea ted and re feren ce unhea ted RTD pair is a func tion of the liq uid or gas medi um wi th whi ch the sensor is in con tact. The po in t level mea suremen t appli cati on u ses the heat tran sfer di f ference s betwee ...

  • Sierra 215 - page 9

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 9 o f 42 FIGU RE 2 A: REL A TIV E CH A NGE I N RESP O NSE O F A HE A TE D R TD IMME R SED IN V A RIO US ME DIA 2.2 F l ow Switch ing Most mass flow monito ring technique s c alc ulate mass indire ctly b y mea s uring volume tric flow such as gallon s per m inute or cubic c m pe r seco nd , then eit ...

  • Sierra 215 - page 10

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 10 of 4 2 Whe n the s enso r is insert ed into a liqui d or gas t he heat ed RT D is stron gly affect e d by the vel oc ity of t he m edi um. Flo w p ast t he he ated RT D c ha ng es the h eat transf er re d f r om th e s urf ac e of t he s ens o r. This coo lin g eff ect r educ es th e tempe rat u ...

  • Sierra 215 - page 11

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 11 of 4 2 FIGU RE 2 B I nn ova -S witch ™ M OD EL FS42 00 F LO W R ES P ONS E FOR T HR EE ME DIA ...

  • Sierra 215 - page 12

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 12 of 4 2 Figur e 3. A s ho ws a b lock di ag ram of t he Inn ova- S witc h™ s witch. Onc e t he s witc h is set t o res po nd t o t he mini mu m and m axi mu m f lo w rat es (or wet vs . dry c on ditio ns), t he tri p point is set by adj ust ing th e Trip A dj ust Pot ent io meter. Solid stat e ...

  • Sierra 215 - page 13

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 13 of 4 2 Figur e 3B s ho ws a bloc k d ia gra m of th e I nnov a -Switc h ™ w it h t he additi on of a n E M C f ilte r requir ed for t h e CE o ptio ns (se e s ect ion 7.0). FIGU RE 3 B: Innov a- S witch ™ MO DEL S WI T H T HE CE OP TIO N S WI TCH B LO CK D IA G RAM ...

  • Sierra 215 - page 14

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 14 of 4 2 The i ns tru ment e nclos ur e at t he top of un it c ont ains t he In nov a-S w itch ™ elec tro nics b oar d which is re mov abl e to acc ess th e ter min al block and facilit at e fie ld wi ring (s ee Fig ure 4.0). For applic ati ons where the el ect ronic s must be loc at ed a way fr ...

  • Sierra 215 - page 15

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 15 of 4 2 3.0 Instal lati o n 3.1 Mech anic al Inst allat io n The st a ndard Inn ov a-S witc h ™ h as a .75 inc h (1 9 .05 m m) MNP T mount des i gned f or easy ins ta llati on t hrou gh a thre ad ed port. Opt ion al c onfi gu ratio ns inc lud e . 5” (12.7 mm ) or 1. 0 ” ( 25.4 mm ) M NP T a ...

  • Sierra 215 - page 16

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 16 of 4 2 FIGU RE 5 : PRO PE R ORI E NT ATIO N O F TH E S E NSO R P RO BE FO R L EVE L AND FLO W APPLI C ATIO N IS IN DIC AT E D BY THE ARR O W O N THE FL AT O F THE MO U NTI NG FIT TI NG. ...

  • Sierra 215 - page 17

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 17 of 4 2 3.2 Elec tri cal I nstal la tio n 3.2.1 CE O ption Filt er Boa rd C o nn ec tor P lat e Wirin g ( C E Opti on ) Re mov e t he inst ru me nt enclos ur e lid by unsc r ewi ng in a c ount e r cloc k wise direc tio n. Unsc re w ( CC W) t he pri nt ed c irc uit bo ar d cap t ive sc re ws (See ...

  • Sierra 215 - page 18

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 18 of 4 2 T h e el ec t r o nic asse m bl ie s co n t a i n e d i n t h e In nova S w it ch ™ ar e co n fi g ur e d f o r sp ec i f ic vo l t a g es a nd h a ve sp eci fic m o di f ic a t i o ns t o ac com mo d a t e t he v ar i o us ag e nc y ap pr ov als. Whe n or de ri n g sp a r e el ect ro n ...

  • Sierra 215 - page 19

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 19 of 4 2 FIGU RE 7 A I nnov a S witc h F LO W S WIT CH R EMO TE EL E CT RO NI CS OP TI O N FI E LD WIRI N G ...

  • Sierra 215 - page 20

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 20 of 4 2 FIGU RE 7 B RE MO TE EL E CT RONI CS C AB LE TE RMI N ATIO N AND CO NNE CTI O NS ...

  • Sierra 215 - page 21

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 21 of 4 2 C A U TIO N : U s e su p p l y w ir e s su it a b l e fo r 1 0 ° C a b o v e su r ro u n d in g a m b i e n t . D M # 1 0 1 6 5 4 G N D EA R TH 1 2 3 4 5 6 N H C N O N C N C C N O PO W ER R EL 1- 1 R EL 1 -2 - + R EL AY C ON T AC T S PO WE R S HI EL DS F LO AT IN G AT T H IS EN D 3 T W I ...

  • Sierra 215 - page 22

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 22 of 4 2 4.0 OPE R ATIO N AN D C ALI B RATI O N O F TH E In no va-S wi tc h ™ FS 42 00 S WIT CH FO R FLO W AP PLI C ATIO NS 4.1 Pre- O per ati onal C heck With t he s wit ch i nst alled an d pr oces s co nd itio ns at no- flo w, the foll o wing p roc ed ur e can b e use d t o verif y pr elim in ...

  • Sierra 215 - page 23

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 23 of 4 2 FIGU RE 8. 0 Innova- S witc h ™ E LE C TRO NI CS 4.2.3 Alter nat e Op erat ion ( F ield S electa ble ) The relay log ic may be r evers ed by movi ng the J- 2 ju mper t o pos itio n A(1- 2). ( Refe r to Fi gur e 8.0. ) R E L A Y RED GREE N REL AY CON TAC T SENS OR STA TUS LED L ED COIL S ...

  • Sierra 215 - page 24

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 24 of 4 2 FIGU RE 9 .0 In nov a-S witc h™ F S4 200 FLOW SWI TCH CAL IBRA TION R EFER ENC E DRA WING 4.3 Calibrat ion – F low **IM PORT AN T** FOR O PT IMU M OPER AT ION , CA LIBR AT ION MU ST BE A CCO M PL ISHED ...

  • Sierra 215 - page 25

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 25 of 4 2 AT AC TU AL PRO C ES S TE MP ERATU R E A ND PR ES SUR E C OND ITI ON S IN GA SES AN D AT AC TU AL PROC ESS TE MPERA TUR E C OND I TION S IN LIQU IDS . See Figur es 8 .0 and 9 .0 for loc ation of po tentio me ters and L ED S on elec tro nics PC B. 4.3.1 Calibra tion Proced ure for Flow Swi ...

  • Sierra 215 - page 26

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 26 of 4 2 follo wing proced ure c an be use d t o v erify p reli min ary oper at ion. 1. R e mov e the i nstru m ent e nc losu re c ov er by t urni n g c ou nter c lock wis e to exp ose the LS 32 00 S witch electr onic s. 2. Tu rn o n p o wer at its sourc e. 3. Obs erve th at eithe r the r ed or gr ...

  • Sierra 215 - page 27

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 27 of 4 2 Disp ersion Fluid o NO (ie. hy droc arbon s) o NC Wet, o r High er The rma l OF F ON Activa ted Disp ersion Fluid o NO (ie. water) FIGU RE 8. 0 Inn ova- Swi tc h ™ E LEC TR ONI C S 5.3 Cali bra tio n – Lev el **I MPO R TAN T** FO R O P TIM UM O PE RA TI ON C ALI BR ATIO N MU ST BE ACC ...

  • Sierra 215 - page 28

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 28 of 4 2 FIGU RE 1 0.0 In nova- Swi tc h ™ LS32 00 POI NT LEVE L SWI T CH CA LI BRA TIO N RE FER E NCE DR AWI NG 5.3 Cali bra tio n - Lev el Using Figure 10. 0 as a loc atio n guid e adjus t the s ystem as f ollo ws: 1. Re mov e t he i nst rum ent enc losu re li d by t ur nin g cc w. 2. Apply po ...

  • Sierra 215 - page 29

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 29 of 4 2 5. Set t he t rip adj ust pot to z er o, fully cou nterc lock wis e (fully c c w). 6. Adjus t the z er o ad just pot so th at the Re d LE D j us t does illu min ate. T his is a 2 5 turn p ot . If t he green LE D is o n, t urn t he pot co unt ercloc k wis e (c c w). If red LE D is on, t ur ...

  • Sierra 215 - page 30

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 30 of 4 2 6.0 INTE NA NC E AN D T RO U BLE S HOO TI NG 6.1 Clea ni n g The s witch ca n b e cle an ed by s oaki ng, sp ray i ng s olv ent s or det erg ent- an d- wat er ont o the s ens or t ub es, or by u ltras o nic c le aning. Lime d ep osit s c an be s af ely re mov ed by s oaki ng in 2 0 % hy d ...

  • Sierra 215 - page 31

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 31 of 4 2 The el ec tro nic ass em bli es c ont ain ed i n t he I nnov a -S witch ™ a re c o nfig ure d for sp ec ific volt ages and hav e s pecif ic m odific at ions to ac c o mm od ate t he v ario us ag ency a ppr ova ls. Wh en ord eri ng spar e el ect ron ics , repl ac em ents , or exc hang es ...

  • Sierra 215 - page 32

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 32 of 4 2 7.0 SPE CI FIC ATI O NS TYP E: Ther mal D if fer ent ial- D ual RT D Sens ors PRO CE SS C O NNEC TI O NS: 0.75” ( 19. 05 mm ) M NPT Stan da rd, 0.5 "(1 2.7 mm ), 1" (25.4 mm ) MN P T, an d v arious f la nges opt ion al. INSE R TIO N L E NG TH: Two inch ( 50. 8 mm) Stan dar d, ...

  • Sierra 215 - page 33

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 33 of 4 2 8.0 WAR RA NT Y AN D SER VI CE 8.1 Warr a nty SIE RR A I N ST RU ME NT S C or po ratio n w arr anti e s Inn ov a-S witc h™ s witches for a period of t wo ye ars f ro m the dat e of shi p ment an d will repai r o r repl ac e this pr od uct in the eve nt of a defec t in m ater ials or wor ...

  • Sierra 215 - page 34

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 34 of 4 2 8.4 Spare Parts Lis t Part No. Descript ion Innova- Switch Electronics 20020 3.1 FS42/LS32 – 110Vac 20020 3.2 FS42/LS32- 24Vdc 20020 3.3 FS42/LS32 - 220Vac 20020 3.5 FS42/LS32 w/ HS Relay (Specify Voltage) 200540.1 FS4100/LS310 0 -110Vac 200540.2 FS4100/LS310 0 - 24Vdc 200540.3 FS4100/L ...

  • Sierra 215 - page 35

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 35 of 4 2 9.1 VOL UM E FLO W CO NVE R SIO N CHA RT Conve rt k now n un its t o cubic f eet p er sec on d ( C FPS) or g allons p er min ute ( GP M ) for us e with C hart A. 2 TO C O NVE RT F RO M TO MUL TI P LY B Y Gallons Per M in ute (G P M) Cubic Feet Pe r 2.22 8 E- 03 Per Seco nd ( C FP S) Gallo ...

  • Sierra 215 - page 36

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 36 of 4 2 9.2 FLOW C O N V E R SI O N C H ART ...

  • Sierra 215 - page 37

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 37 of 4 2 9.3 F LO W O F WA TE R TH RO UGH S CH E DULE 40 ST EE L PI PE ...

  • Sierra 215 - page 38

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 38 of 4 2 10.0 OPTI O NS 10.1 LIV E TAP ( LT) ...

  • Sierra 215 - page 39

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 39 of 4 2 10.2 V ARI AB LE I NSE R TIO N (VI ) ...

  • Sierra 215 - page 40

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 40 of 4 2 10.3 TH E RMO CO UP LE O UTP U T (TO ) a n d 10. 4 RTD OU TP UT ( R T) ...

  • Sierra 215 - page 41

    IM-215 Re v-A .1 Se ries Inno v a-Switch ™ Pa ge 41 of 4 2 ...

Manufacturer Sierra Category Switch

Documents that we receive from a manufacturer of a Sierra 215 can be divided into several groups. They are, among others:
- Sierra technical drawings
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All of them are important, but the most important information from the point of view of use of the device are in the user manual Sierra 215.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Sierra 215, service manual, brief instructions and user manuals Sierra 215. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Sierra 215.

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A complete manual for the device Sierra 215, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Sierra 215 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Sierra 215.

A complete Sierra manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Sierra 215 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Sierra 215, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Sierra 215, that we can find in the current document
3. Tips how to use the basic functions of the device Sierra 215 - which should help us in our first steps of using Sierra 215
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Sierra 215
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Sierra 215 in a specific country, if it was not possible to solve the problem on our own.

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