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Manual Multiquip DCA-150SSJU3

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  • Multiquip DCA-150SSJU3 - page 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0 (11/14/07) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-150SSJU3 60 Hz GENERA TOR P ARTS LIST NO . M3870301104 ...

  • Multiquip DCA-150SSJU3 - page 2

    P A GE 2 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07) ...

  • Multiquip DCA-150SSJU3 - page 3

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 3 1 © COPYRIGHT 2007, MUL TIQUIP INC . MQ P ower Inc , Ultra-Silent series, and the MQ P ower logo are registered tr ademar ks of Multiquip Inc. and ma y not be used, reproduced, or altered without written per mission. All other trademar ks are the proper ty of thier respec ...

  • Multiquip DCA-150SSJU3 - page 4

    P A GE 4 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07) T ABLE OF CONTENTS Specification and part number are subject to change without notice . NO TE MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 MQ POWER DCA-150SSJU3 WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT ...

  • Multiquip DCA-150SSJU3 - page 5

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 5 1 MQPO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-MAIL: mqpower@multiquip.com INTERNET: www .mqpower .com When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Deale ...

  • Multiquip DCA-150SSJU3 - page 6

    P A GE 6 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M3 U J S S 0 5 1 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R r o t a r e n e ...

  • Multiquip DCA-150SSJU3 - page 7

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 7 1 DCA-150SSJU3 — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 9 8 ( . n i 3 0 . 5 3F ) . ...

  • Multiquip DCA-150SSJU3 - page 8

    P A GE 8 — DCA-150SSJU3— OPERA TION AND P AR TS MANU AL — REV . #0 (11/14/07) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ower Model DCA-150SSJU3 Whisperwatt™ Generator . Bef ore using this g enerator , ensure that the operating individual has read and underst ...

  • Multiquip DCA-150SSJU3 - page 9

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 9 1 DCA-150SSJU3 — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the MPEC control s witch in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection. AL W A YS wear appro v ed eye and hearing protection. Other impor tant me ...

  • Multiquip DCA-150SSJU3 - page 10

    P A GE 10 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-150SSJU3 Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual. The ope ...

  • Multiquip DCA-150SSJU3 - page 11

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 11 1 DCA-150SSJU3 — R ULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS During operation of this generator , there exists the possibility of electrocution, electrical shock or burn, which can cause se vere bodily harm or e ven DEA TH! T o av oid these hazards: NEVER ...

  • Multiquip DCA-150SSJU3 - page 12

    P A GE 12 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin. T o avoid eye irritation, always wear safety glasses. ■ Use well insulat ...

  • Multiquip DCA-150SSJU3 - page 13

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 13 1 Emergencies ■ AL W A YS kno w the location of the nearest fire extinguisher . ■ AL W A YS kno w the location of the nearest and first aid kit . ■ AL W A YS know the location of the nearest phone or keep a phone on the job site, in case of emergencies. ■ AL W A Y ...

  • Multiquip DCA-150SSJU3 - page 14

    P A GE 14 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) The DCA-150SSJU3 generator is equipped with a n umber of safety decals (Figures 2 & 3). These decals are provided f or operator saf ety and maintenance information. The illustration below and on the preceding page sho w the decals as they appear on the machine. ...

  • Multiquip DCA-150SSJU3 - page 15

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 15 1 DCA-150SSJU3 — GENERA T OR DECALS Figure 3. Generator Decals (Cont inued) ...

  • Multiquip DCA-150SSJU3 - page 16

    P A GE 16 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Figure 4. T ypical Generator Grounding Application DCA-150SSJU3 — INST ALLA TION ...

  • Multiquip DCA-150SSJU3 - page 17

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will ...

  • Multiquip DCA-150SSJU3 - page 18

    P A GE 18 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — GENERAL INFORMA TION DCA-150SSJU3 Whisperwatt™ Series Familiarization Generator The MQ P ower Model DCA-150SSJU3 is a 120 kW generator (Figure 5) that is designed as a high quality por table (requires a trailer f or tr anspor t) pow er source f or ...

  • Multiquip DCA-150SSJU3 - page 19

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 19 1 DCA-150SSJU3 — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A l e n a P l a n i m r e T t u p t u O 2y l b m e s s A s e l c a t p e c e R t u p t u O 3y l b ...

  • Multiquip DCA-150SSJU3 - page 20

    P A GE 20 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — DIA GNOSTIC DISPLA Y The diagnostic display panel located inside the control box on the generator (Figure 6) is designed to meet the needs for instrumentation and control of electronically controlled engine communication using the SAEJ1939 Controlle ...

  • Multiquip DCA-150SSJU3 - page 21

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 21 1 First Time Star t Up 1 . When pow er is first applied to the diagnostic display , the “Logo” is displayed. 2 . The “W ait to Star t” message will be displa y ed for engines with a pre-star tup sequence. Once the “W ait to Star t” message is no longer displa ...

  • Multiquip DCA-150SSJU3 - page 22

    P A GE 22 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 2. The language choices will be displayed. Use the “Arrow” buttons to scroll through the selections and touch “Enter” to make a selection. 3. Now that you have selected the language, touch the “Menu” button to return to the main menu displa y . Stored Fa ...

  • Multiquip DCA-150SSJU3 - page 23

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 23 1 First Time Star t Up 1 . When pow er is first applied to the diagnostic display , the “Logo” is displayed. 2 . The “W ait to Star t” message will be displa y ed for engines with a pre-star tup sequence. Once the “W ait to Star t” message is no longer displa ...

  • Multiquip DCA-150SSJU3 - page 24

    P A GE 24 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 2. The language choices will be displayed. Use the “Arrow” buttons to scroll through the selections and touch “Enter” to make a selection. 3. Now that you have selected the language, touch the “Menu” button to return to the main menu displa y . Stored Fa ...

  • Multiquip DCA-150SSJU3 - page 25

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 25 1 2 . The main menu will pop up on the displa y . Use the “Arrow Buttons” to scroll through the menu until the “Engine Configuration” menu item has been highlighted. 3. Once the “Engine Configuration” menu item has been highlighted touch the “Enter Button” ...

  • Multiquip DCA-150SSJU3 - page 26

    P A GE 26 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) ! ! ! Indicates Auxiliary Gage Fault Indicates Fault Warning Indicates Derate or Shutdown Condition Fault 5. T ouching the “Enter Button” will redispla y the hidden f ault. T ouching the “Enter Button” once again will hide the fault and return the screen to ...

  • Multiquip DCA-150SSJU3 - page 27

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 27 1 Shut Down Codes 1 . During normal operation the single or four parameter screen will be displayed. 2 . When the diagnostic display receives a severe fault code from an engine control unit the single or four parameter screen will be replaced with the “Shutdown” messa ...

  • Multiquip DCA-150SSJU3 - page 28

    P A GE 28 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 3 . Once the “Adjust Backlight” menu item has been highlighted touch the “Enter Button” to activate the “Adjust Backlight” function. 4. Use the “Arrow Buttons” to select the desired backlight intensity . 5. T ouch the “Men u Button” to retur n to ...

  • Multiquip DCA-150SSJU3 - page 29

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 29 1 Select Units 1. Star ting at the single or f our engine parameter displa y touch the “Menu Button”. 2. The main menu will pop up on the displa y . Use the arrow buttons to scroll through the menu until the “Select Units” is highlighted. 3. Once the “Select Uni ...

  • Multiquip DCA-150SSJU3 - page 30

    P A GE 30 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 3. Once the “Setup 1-up Display” menu icon has been highlighted touch the “Enter Button” to access the “Setup 1-up display” function. 4. Three options are available for modification of the 1-Up displa y . a). Use defaults- This option contains a set of e ...

  • Multiquip DCA-150SSJU3 - page 31

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 31 1 1 1 . T ouch the “Enter Button” to deselect the selected parameter removing it from the list of parameters being displa y ed on the 1-up display . 12. Use the “Arrow Button” to scroll and highlight the desired parameter that has not been selected f or displa y . ...

  • Multiquip DCA-150SSJU3 - page 32

    P A GE 32 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) COOL 1800 RPM 0 1500 3000 TEMP ENG RPM 98% 14.2 57 PSI 1000 RPM LOAD RPM BATT VOL T ENG RPM OIL PRES Setup 4-Up Display 1. F rom the single or f our engine parameter displa y touch the “Menu Button”. 2 . The main menu will pop up on the displa y . Use the “Arr ...

  • Multiquip DCA-150SSJU3 - page 33

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 33 1 9 . The parameter that is highlighted is the selected parameter for the screen. Use the “Arrow Buttons” to highlight the new parameter to be placed in the quadrant selected in the previous screen. 1 0 . T ouch the “Enter Button” to change the selected parameter ...

  • Multiquip DCA-150SSJU3 - page 34

    P A GE 34 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) 4 . T ouch “Select” to enter the “Gage Data” display . When “Gage Data” is selected the P ow erView will communicate with the analog gages at a fixed rate of 38.4k Band, 8 data bits, no parity check, 1 stop bits, half duplex. 5 . Use the “Arrow Buttons ...

  • Multiquip DCA-150SSJU3 - page 35

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 35 1 1 1 . T ouch the “Menu” b utton to return to “Utilities” menu. T ouch the “Men u button again to return to the “Main” menu. MODBUS SETUP 1 . Star ting at the single or four engine par ameter displa y , touch the “Menu Button”. 2 . The main menu will be ...

  • Multiquip DCA-150SSJU3 - page 36

    P A GE 36 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) GLOSSAR Y (T r oub leshooting inf ormation) CANBUS F AILURE Diagnostic Display has not received any CAN messages for at least 30 seconds. NO D A T A Diagnostic Displa y has not receiv ed the par ticular message being displa y ed for at least 5 seconds . NO T SUPPOR ...

  • Multiquip DCA-150SSJU3 - page 37

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 37 1 DCA-150SSJU3 — GENERA T OR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-150SSJU3 Generator Control Panel (Figure 7). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz. 2. A C Ammeter – Indica ...

  • Multiquip DCA-150SSJU3 - page 38

    P A GE 38 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Figure 8. Engine Operating Panel DCA-150SSJU3 — ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-150SSJU3 Engine Operating Panel (Figure 8). 1. Panel Light – Normally used in dark areas or at night time. When activate ...

  • Multiquip DCA-150SSJU3 - page 39

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 39 1 DCA-150SSJU3 — ENGINE OPERA TING P ANEL 9. Pre-Heat Lamp – When lit, indicates engine is in the pre-heating mode (f or star ting dur ing cold weather operating conditiions). When lamp goes off engine is ready f or star ting. 10. W arning Lamp – This lamp will illu ...

  • Multiquip DCA-150SSJU3 - page 40

    P A GE 40 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Output T erminal Familiarization The “ Output T erminal P anel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ T wo (2) 1 ...

  • Multiquip DCA-150SSJU3 - page 41

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 41 1 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) recepacles provided on the output terminal panel. These receptacles can be accessed in any voltage selector switch position. Each receptacle is protected by a 20 amp circuit break er . T ...

  • Multiquip DCA-150SSJU3 - page 42

    P A GE 42 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Figure 14. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con vienience receptacles (Figure 14). Make sure to read the operation manual before attempting to connect a load to the generator . T o protect t ...

  • Multiquip DCA-150SSJU3 - page 43

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 43 1 DCA-150SSJU3 — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amper age, frequency , and voltage requirements are satisfactorily supplied by the generator for operating the equipment. Ge ...

  • Multiquip DCA-150SSJU3 - page 44

    P A GE 44 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — GENERA T OR OUTPUTS Generator Amperage T ables 8 and 9 describe the generator’ s current output capa- bility for both 1Ø-phase and 3Ø phase applications. Generator Output V oltages A wide range of voltages are available to supply voltage for man ...

  • Multiquip DCA-150SSJU3 - page 45

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 45 1 Maximum Amps T able 10 shows the maxim um amps the generator can pro- vide. DO NO T e xceed the maximum amps as listed. How to Read the Output T erminal Gauge . The AC ammeter and AC voltmeter change-over switches on the control panel DO NO T eff ect the generator outpu ...

  • Multiquip DCA-150SSJU3 - page 46

    P A GE 46 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — OUTPUT TERMINAL P ANEL CONNECTIONS Figure 22. V oltage Selector Switch 240/139V Three-Phase P osition UVWO T erminal Output V oltages V ar ious output v oltages can be obtained using the Output T erminal Lugs . The voltages at the ter minals are dep ...

  • Multiquip DCA-150SSJU3 - page 47

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 47 1 DCA-150SSJU3 — OUTPUT TERMINAL P ANEL CONNECTIONS Figure 27. V oltage Selector Switch 480/277V Three-Phase P osition 3Ø 480/277 Output T erminal Lug V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 27. Figure 28. Output T ...

  • Multiquip DCA-150SSJU3 - page 48

    P A GE 48 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — SETUP Figure 30. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere ...

  • Multiquip DCA-150SSJU3 - page 49

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 49 1 DCA-150SSJU3 — SETUP Refueling Procedure: 1. Level T anks – Mak e sure fuel cells are lev el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32). Figure 32. Only Fill on Level Ground ONL Y! use #2 diese ...

  • Multiquip DCA-150SSJU3 - page 50

    P A GE 50 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator , DO NO T remo ve the radiator cap until the unit has completely cooled. See T able 12 f or engine , radiator , and recov er y tank coolant capacities. Make sure the c ...

  • Multiquip DCA-150SSJU3 - page 51

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 51 1 DCA-150SSJU3 — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANU AL or AU TO position. AL W A YS make sure that the MPEC Control Switch is in the OFF/RESET po ...

  • Multiquip DCA-150SSJU3 - page 52

    P A GE 52 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Starting (Manual) 1. Place the engine speed s witch (Figure 41) in the “ LO W ” (down) position Figure 42. MPEC Control Switch (Manual P osition) DCA-150SSJU3 — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) The engine's exhaust contains harmful emissions. A ...

  • Multiquip DCA-150SSJU3 - page 53

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 53 1 10 . V erify that the Engine Running status LED on the MPEC unit (Figure 45) is ON (lit) after the engine has been star ted. 3 . If any abnormalities e xists , the W ar ning and Emergency Stop lamps on the Engine Operating P anel will be lit. 4. Place the MPEC Control S ...

  • Multiquip DCA-150SSJU3 - page 54

    P A GE 54 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) When the generator is set in the AU T O mode, the generator will automically start in the event of comercial power falling below a prescribed level by means of a contact closure that is generated automatically by a transfer switch. NO TE Starting (Auto Mode) Before ...

  • Multiquip DCA-150SSJU3 - page 55

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 55 1 1 . P erf or m steps 1 through 6 in the Bef ore Star ting section as outlined in the Manual Starting Procedure . 2. Place the engine speed switch (Figure 54) in the HIGH position 4. Continue operating the generator as s outlined in the Manual Start-up procedure (star t ...

  • Multiquip DCA-150SSJU3 - page 56

    P A GE 56 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Normal Shutdown Procedure T o shutdown the gener ator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as shown in Figure 39 to the OFF position. 2. Place the engine speed s witch (Figure 56) in the “ LO W ” (down) position. ...

  • Multiquip DCA-150SSJU3 - page 57

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 57 1 DCA-150SSJU3 — MAINTENANCE (ENGINE) Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , e xcessiv e carbon b uildup in the combustion chamber and high fuel consumption. ...

  • Multiquip DCA-150SSJU3 - page 58

    P A GE 58 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — MAINTENANCE (ENGINE) Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y . Completely drain the oil from the crankcase and refill if nece ...

  • Multiquip DCA-150SSJU3 - page 59

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 59 1 DCA-150SSJU3 — MAINTENANCE (HEA TER/CHARGER) T o ensure adequate star ting capability , alwa ys h ave po w er applied to the generator's internal battery c harger . NOTE Figure 58. DCA-150SSJU3Battery Charger & Jacket W ater Heater P ower Connections Jac ket ...

  • Multiquip DCA-150SSJU3 - page 60

    P A GE 60 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — MAINTENANCE (TRAILER ) 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim. 9. Tire Ply - The tire ply (la yers) nu ...

  • Multiquip DCA-150SSJU3 - page 61

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 61 1 DCA-150SSJU3 — MAINTENANCE (TRAILER ) Hydraulic Surge Brakes Hydraulic surge brakes (Figure 59) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically checked for crack ...

  • Multiquip DCA-150SSJU3 - page 62

    P A GE 62 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and critical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched. Tire W ear/Inflation Tire inflation pressure i ...

  • Multiquip DCA-150SSJU3 - page 63

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 63 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 61. Wheel Lug Nuts Tightening Sequence DCA-150SSJU3 — MAINTENANCE (TRAILER) NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer ...

  • Multiquip DCA-150SSJU3 - page 64

    P A GE 64 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — TRAILER WIRING DIA GRAM Figure 62. T railer/T owing V ehicle Wiring Diagram ...

  • Multiquip DCA-150SSJU3 - page 65

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 65 1 DCA-150SSJU3 — GENERA T OR WIRING DIA GRAM Figure 63. Generator Wiring Diagram ...

  • Multiquip DCA-150SSJU3 - page 66

    P A GE 66 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — ENGINE WIRING DIA GRAM Figure 64. Engine Wiring Diagram ...

  • Multiquip DCA-150SSJU3 - page 67

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 67 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 19 shown belo w f or diagnosis of the Generator . If the problem cannot be remedied, consult our company's business office or ser ...

  • Multiquip DCA-150SSJU3 - page 68

    P A GE 68 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — TR OUBLESHOO TING (ENGINE CONTROLLER) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T ab le 20 (Engine Controller T roubleshooting) as a basic guideline f or troubles ...

  • Multiquip DCA-150SSJU3 - page 69

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 69 1 NO TE P A GE ...

  • Multiquip DCA-150SSJU3 - page 70

    P A GE 70 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — EXPLANA TION OF CODE IN REMARKS COLUMN NO TE When ordering a part that has more than one item number listed, check the remarks column for help in deter mining the proper par t to order . QTY . Column Number s Used - Item quantity can be indicated by ...

  • Multiquip DCA-150SSJU3 - page 71

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 71 1 DCA-150SSJU3 — SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-150SSJU3 WHISPER W A TTGENRA T OR W/JOHN DEERE 6068HF285 TURBO DIESEL ENGINE 1 T O 3 UNITS Qty . P/N ...

  • Multiquip DCA-150SSJU3 - page 72

    P A GE 72 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3 — GENERA T OR ASSY . GENERA T OR ASSY . ...

  • Multiquip DCA-150SSJU3 - page 73

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 73 1 DCA-150SSJU3 — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0110000112 ROT O R ASSY . .............................. 1 ......... INCLUDES ITEM W/ * 1-1 * FIELD ASSY . 1 1-2 * 8131070013 F AN 1 1-3 * 8131611014 COUPLING DISK 8 1-4 ...

  • Multiquip DCA-150SSJU3 - page 74

    P A GE 74 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— CONTR OL BO X ASSY . CONTROL BO X ASSY . ...

  • Multiquip DCA-150SSJU3 - page 75

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 75 1 DCA-150SSJU3— CONTR OL BO X ASSY . CONTROL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3213001602 CONTR OL BO X 1 1- 1 0330000210 EDGING 2 1- 2 0330000240 EDGING 1 1- 3 0330000180 EDGING 1 2 0601808821 CIRCUIT BREAKER, 3P 400A 1 2- 1 0342604120 HEX. SOCK ...

  • Multiquip DCA-150SSJU3 - page 76

    P A GE 76 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) CONTROL BO X ASSY . (CONT .) DCA-150SSJU3— CONTR OL BO X ASSY . (CONT) ...

  • Multiquip DCA-150SSJU3 - page 77

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 77 1 DCA-150SSJU3— CONTR OL BO X ASSY . (CONT) CONTROL BO X ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 3 4 0016908020 HEX. HEAD BOL T 8 3 5 M3270100304 SELECT OR SWITCH 1 3 6 M3213601904 SWITCH BRACKET 1 3 7 M3213602004 SWITCH BRACKET 1 37 A 0330000275 EDGI ...

  • Multiquip DCA-150SSJU3 - page 78

    P A GE 78 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . ...

  • Multiquip DCA-150SSJU3 - page 79

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 79 1 DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3923200084 ENGINE ....................................................... 1 .......... JOHN DEERE 6068HF285 1 A R521052 F A N B E L T ................ ...

  • Multiquip DCA-150SSJU3 - page 80

    P A GE 80 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . (CONT) ENGINE AND RADIA T OR ASSY . (CONT .) ...

  • Multiquip DCA-150SSJU3 - page 81

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 81 1 DCA-150SSJU3— ENGINE AND RADIA T OR ASSY . (CONT) ENGINE AND RADIA T OR ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 4 0 0603306590 CONNECT OR 1 4 1 0603300285 ROCKNUT 1 4 2 0605511395 V A L V E 1 4 3 0603306395 HOSE JOINT 1 4 4 0602021070 C A P 1 4 5 02 ...

  • Multiquip DCA-150SSJU3 - page 82

    P A GE 82 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRU ...

  • Multiquip DCA-150SSJU3 - page 83

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 83 1 DCA-150SSJU3— OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3230700003 TERMINAL BOARD 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 M9220100404 TIE BOL T 5 4 0039316000 HEX. NUT 1 0 5 0040016000 SPRING W ASHER 1 5 6 0041416000 ...

  • Multiquip DCA-150SSJU3 - page 84

    P A GE 84 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— B A TTER Y ASSY . BA TTER Y ASSY . ...

  • Multiquip DCA-150SSJU3 - page 85

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 85 1 DCA-150SSJU3— B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220196 B A TTER Y 1 2 M9310500404 B A TTER Y SHEET 1 3 M9103000504 B A TTER Y BAND 1 4 0602220921 B A TTER Y BOL T SET 2 5 M3346900004 B A TTER Y CABLE 1 6 M3346901104 B ...

  • Multiquip DCA-150SSJU3 - page 86

    P A GE 86 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— MUFFLER ASSY . MUFFLER ASSY . ...

  • Multiquip DCA-150SSJU3 - page 87

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 87 1 DCA-150SSJU3— MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3330100502 MUFFLER 1 2 0016910025 HEX. HEAD BOL T 4 3 M3333001303 EXHA UST PIPE 1 4 M3333200104 G A S K E T 1 5 0017110050 HEX. HEAD BOL T 4 6 0602325066 BEND BOL T CLAMP 1 7 M33 ...

  • Multiquip DCA-150SSJU3 - page 88

    P A GE 88 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— FUEL T ANK ASSY . FUEL T ANK ASSY . ...

  • Multiquip DCA-150SSJU3 - page 89

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 89 1 DCA-150SSJU3— FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3363001902 FUEL T ANK 1 1- 1 0605505070 CA P , FUEL T ANK 1 1- 2 0605501076 FUEL SENDER UNIT 1 1- 3 0605516090 G A S K E T 1 1- 4 0027104015 MACHINE SCREW 5 2 M3363200204 T ...

  • Multiquip DCA-150SSJU3 - page 90

    P A GE 90 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENCLOSURE ASSY . ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTRUM GREY 7-CA ...

  • Multiquip DCA-150SSJU3 - page 91

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 91 1 DCA-150SSJU3— ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3413002302 BASE 1 2 M1413400004 COVER 1 3 0016908020 HEX. HEAD BOL T 2 4 M3423002502 FRONT FRAME 1 4A M3493111903 ACOUSTIC SHEET 1 5 0016910030 HEX. HEAD BOL T 6 6 M342320030 ...

  • Multiquip DCA-150SSJU3 - page 92

    P A GE 92 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3-S ...

  • Multiquip DCA-150SSJU3 - page 93

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 93 1 DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 33 A 0041206000 PLAIN W ASHER 1 0 3 4 M9113000002 DOOR HANDLE 1 3 5 0021806016 MACHINE SCREW 4 35 A 0030006000 HEX. NUT 4 3 6 M9110100204 HINGE 2 36 A M9116100 ...

  • Multiquip DCA-150SSJU3 - page 94

    P A GE 94 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLOWING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5- BLACK 2-WHITE 6-CA TERPILLAR YELLOW 3- ...

  • Multiquip DCA-150SSJU3 - page 95

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 95 1 DCA-150SSJU3— ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 6 2 0019206015 HEX. HEAD BOL T 4 6 3 M9110100204 HINGE 4 63 A M9116100004 W ASHER 4 6 4 M9110100304 HINGE 4 64 A M9116100004 W ASHER 4 6 5 0019208020 HEX. HEAD ...

  • Multiquip DCA-150SSJU3 - page 96

    P A GE 96 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— R UBBER SEALS ASSY . R UBBER SEALS ASSY . ...

  • Multiquip DCA-150SSJU3 - page 97

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 97 1 DCA-150SSJU3— R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229201200 SEAL R UBBER 4 2 0228901005 SEAL R UBBER 4 3 0228901090 SEAL R UBBER 3 4 0228901150 SEAL R UBBER 3 5 0228900885 SEAL R UBBER 4 6 0228900520 SEAL R UBBER 1 7 ...

  • Multiquip DCA-150SSJU3 - page 98

    P A GE 98 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) DCA-150SSJU3— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . ...

  • Multiquip DCA-150SSJU3 - page 99

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 99 1 DCA-150SSJU3— NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1- 1 M3550003003 D EC A L ; OPERA TING PR OCEDURES .................... 1 ........ M35000300 1- 2 M9520100304 D EC A L ; SAFETY INSTR UCTIONS ........... ...

  • Multiquip DCA-150SSJU3 - page 100

    P A GE 100 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) NAMEPLA TE AND DECALS ASSY . (CONT .) DCA-150SSJU3— NAMEPLA TE AND DECALS ASSY . (CONT .) ...

  • Multiquip DCA-150SSJU3 - page 101

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 101 1 NAMEPLA TE AND DECALS ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 8- 1 M9510200002 DECAL; MQ ............................................................. 1 ........ M91020000 8- 2 0600500090 EMBLEM 1 0021106016 MACHINE SCREW 2 8- 3 M3560100903 STRIPE 1 ...

  • Multiquip DCA-150SSJU3 - page 102

    P A GE 102 — DCA-150SSJU3— OPERA TION AND P ARTS MANU AL — REV . #0 (11/14/07) Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — P AR TS P A YMENT TERMS T er ms of pa yment f or par ts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O . ...

  • Multiquip DCA-150SSJU3 - page 103

    DCA-150SSJU3— OPERATION AND PARTS MANUAL — REV. #0 (11/14/07) — PAGE 103 1 NO TE P A GE ...

  • Multiquip DCA-150SSJU3 - page 104

    P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: MQ PO WER A Division of Multiquip Inc. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-632-2656 E-mail: mqpower@multiquip.com Inter net: www .mqpower .com HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN ...

Manufacturer Multiquip Category Portable Generator

Documents that we receive from a manufacturer of a Multiquip DCA-150SSJU3 can be divided into several groups. They are, among others:
- Multiquip technical drawings
- DCA-150SSJU3 manuals
- Multiquip product data sheets
- information booklets
- or energy labels Multiquip DCA-150SSJU3
All of them are important, but the most important information from the point of view of use of the device are in the user manual Multiquip DCA-150SSJU3.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Multiquip DCA-150SSJU3, service manual, brief instructions and user manuals Multiquip DCA-150SSJU3. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Multiquip DCA-150SSJU3.

Similar manuals

A complete manual for the device Multiquip DCA-150SSJU3, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Multiquip DCA-150SSJU3 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Multiquip DCA-150SSJU3.

A complete Multiquip manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Multiquip DCA-150SSJU3 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Multiquip DCA-150SSJU3, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Multiquip DCA-150SSJU3, that we can find in the current document
3. Tips how to use the basic functions of the device Multiquip DCA-150SSJU3 - which should help us in our first steps of using Multiquip DCA-150SSJU3
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Multiquip DCA-150SSJU3
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Multiquip DCA-150SSJU3 in a specific country, if it was not possible to solve the problem on our own.

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