English dropdown-ico

Manual Graco Inc. ti1248a

48 pages 1.48 mb
Download

Go to site of 48

Summary
  • Graco Inc. ti1248a - page 1

    Instr uctions Manual Electr ostatic PR O ™ Xs3 and PR O ™ Xs4 Air Spra y Guns For use in Class I, Div . I hazardous locations using Gr oup D spray materials. For use in Group II, Zone 1 areas using Gr oup IIA spray materials. For Pr ofessional Use ONL Y . 100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar) Maximum W or ...

  • Graco Inc. ti1248a - page 2

    2 309292S T ab le of Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 W ar ning Sym bol . . . . . . . . . . . . . . . . . . . . . . . . . 4 Caution Symb ol . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Introduction . . . . . . . ...

  • Graco Inc. ti1248a - page 3

    List of Models 309292S 3 List of Models Par t N o . Mo d e l Smart Display T ype of Coat ings Operation Manual Standard High Conductivity 244400, Series D PRO Xs3 X 309294/3W9294/ 3Z9294 244579, Series D PRO Xs3 (1.5 mm nozzle) XX 309294/3W9294/ 3Z9294 24A511, Series B PRO Xs3 (1.2 mm nozzle) 244575, Series D PRO Xs3 X 309294/3W9294/ 3Z9294 244576, ...

  • Graco Inc. ti1248a - page 4

    Warnings 4 309292S Wa r n i n g s W arning Symbol This symbol aler ts you to t he possibility of serious injur y or death if y ou do not f ollow the instructions. Caution Symbol This symbol aler ts you to t he possibility of damage to or destruction of equipment if y ou do not f ollow the instruc- tions. WARNING CAUTION WA R N I N G Fire, Explosion ...

  • Graco Inc. ti1248a - page 5

    Warnings 309292S 5 W ARNING Equipment Misuse Hazar d Equipment misu se can cause the equipment to rupture , malfunction, or start unexp ectedly and result in a serious injur y . • This equipment is f or prof essional use only . • Read all man uals, tags , and labels bef ore oper ating the equipme nt. • Use the equipment only f or its intende ...

  • Graco Inc. ti1248a - page 6

    Introduction 6 309292S Intr oduction How the Electr ostatic Air Spra y Gun W orks The air hose supplies air to the spr ay gun. P ar t of the air operat es the turbine and the rest of the air atomiz es the fluid being sp ray ed. The turbine generates po wer , which is conv er ted by t he power car tridge to supply high v olt- age current to t he gun ...

  • Graco Inc. ti1248a - page 7

    Installation 309292S 7 Installation Install the System F IG . 2. shows a typical e lectrostatic air spra y sys tem. It is not an actual system des ign. F or assistance in designing a system to suit y our par ticular needs, contact yo ur Graco distributor . W arning Sign Mount warning signs in the spr ay area whe re they can easily be seen and read ...

  • Graco Inc. ti1248a - page 8

    Installation 8 309292S Fig. 2. Typica l Installation Key I O ES ti1498a A B* C* D *E F G H J* K L M N O P Q* *R S T U* V W C G ES ON/OFF valv e: I is ON, 0 is OFF The air supply to the gun must be electri- cally interlocked with the ventilators to pre- vent the power supply from operating without ventilating fans on. Non-Hazardou s Area Hazardous A ...

  • Graco Inc. ti1248a - page 9

    Installation 309292S 9 Connect the Air Line 1. Connect the Graco G rounded Air Supply Hose (R) between th e air supply line and the gun's air inlet (V). The gun air inlet fit ting has a left-hand thread. Connect th e air supply ho se ground wire (Q) to a true ear th ground. 2. Install an air line filter/w ater separator (O) on the gun air line ...

  • Graco Inc. ti1248a - page 10

    Installation 10 309292S Select a Fluid Nozzle and Air Cap The gun is supplied with P ar t No . 197266 Nozzle and 24A376 Air Cap. If you require a different size, ref er t o T able 1 and T able 2 , and instruction manual 30941 9, or consult with your Graco distributor . See Air Cap/Nozz le Replacement on page 26. A wide pattern kit (P/N 24A43 1) is ...

  • Graco Inc. ti1248a - page 11

    Installation 309292S 11 4. Remov e the fluid tube and fittings . 5. Remov e the fluid inlet br ack et. 6. Install the ne w brack et (3) from the kit loosely . See F IG . 3. 7. Place the spacer (5) in the barrel inlet. Ap ply Graco dielectric grease (4) to the o-rings (2a, 2b) and to both threads of the fluid fitting (2). Thread the fitt ing into th ...

  • Graco Inc. ti1248a - page 12

    Installation 12 309292S Gr ounding The follo wing are minimum groundin g requiremen ts for a basic elect rostatic syste m. Y our system ma y include other equipment or objects which m ust be grounded. Check yo u r local electr ical code f or de tailed grounding instru ctions. Y our system must be connected to a true ear th ground . • Pump: ground ...

  • Graco Inc. ti1248a - page 13

    Installation 309292S 13 Chec k Electrical Grounding 1. Hav e a q ualified electr ician ch eck the electrical groundin g continuity of t he spra y gun and air hose . 2. T urn the ES ON/O FF v a lv e OFF . 3. T ur n off the air and fluid supp ly to the gun. The f luid hose must not have any fluid in it. 4. Mak e sure the grounded a ir hose (R) is con ...

  • Graco Inc. ti1248a - page 14

    Installation 14 309292S Chec k Fluid Resistivity Graco P ar t No . 722886 Resistance Meter and 72 2860 Probe are a vaila ble as accessories to chec k that the resistivity of the fluid b eing spray ed meets the require- ments of an electrostatic air spr ay system. F ollow the instr uctions in cluded with the meter and probe . Readings of 25 megohms- ...

  • Graco Inc. ti1248a - page 15

    Operation 309292S 15 Operation Lo w V oltage Adjustment (Smar t Guns Onl y ) The ES HI/LO s witch enables y ou to s witch between full v oltage and a lower v oltage output. The low er voltage is f actor y set, but can be adjusted. 1. Set the ES HI/LO switch to LO . 2. Remove the LO V OL T AGE adjustment plug (53) . Set the desired voltage, using a ...

  • Graco Inc. ti1248a - page 16

    Maintenance 16 309292S Maintenance Flush the Spra y Gun Flush the gun bef ore changing co lors, at the end of t he da y , bef ore storing, and befo re repair ing the gun. 1. T ur n th e ES ON/OFF valv e OFF . 2. Relie ve the pr essure. 3. Change the f luid source to solv ent, or disconnect the fluid line and connect a solv ent supply line to the gu ...

  • Graco Inc. ti1248a - page 17

    Maintenance 309292S 17 7. Hang the gun from it s hook, with the nozzle pointing down. 8. When ready to spra y again, reconnect th e fluid sup- ply line. F ollow the Se tup procedure in the Opera - tion Man ual. ti1288a ...

  • Graco Inc. ti1248a - page 18

    Electrical Tests 18 309292S Electrical T ests Electrical components inside the gun affect p erformance and safety . The f o llowing procedures test the condition of the pow er supply (18) and electrode (29), and electr i- cal continuity bet ween components . Use megohmmeter P ar t No . 241079 (AA) and an applied v oltage of 500 V . Connect the lead ...

  • Graco Inc. ti1248a - page 19

    Electrical Tests 309292S 19 T est P o wer Supply Resistance 1. Remov e the po wer supply (18), page 30. 2. Remov e the turbine alt er nator (19) from t he power supply , page 31. 3. Measure resistance from the power su pply's ground strips (EE) to the spring (18b). See F IG . 7. 4. The resist ance should be 95-105 megohms f or the PRO Xs3, and ...

  • Graco Inc. ti1248a - page 20

    Electrical Tests 20 309292S T est Electr ode Resistance 1. Inser t a conductiv e rod (B) into the gun barr el (remo ved f or the pow er supply test) and against th e metal conta ct (C) in the front of the barrel. 2. Measure the resist ance between the conductiv e rod (B) and the el ectrode (29). The resistance should be 20-30 megoh ms. See F IG . 8 ...

  • Graco Inc. ti1248a - page 21

    Troubleshooting 309292S 21 T r oub leshooting Chec k all possible remedies in the T roub leshooting Char t bef ore disassemb ling the gun. Spra y P attern T roub leshooting Some spra y pattern problems ar e caused by the improp er balance between air and flu id. WA R N I N G Electric Shoc k Hazard Installing and ser vic ing this equipment requires ...

  • Graco Inc. ti1248a - page 22

    Troubleshooting 22 309292S Gun Operation T roub leshooting Problem Cause Solution Excessive spr ay f og. Atomizing air pressure too high. Close restr ictor valv e some, or decrease air p ressure as low as pos- sible; minimum 40 psi (0.28 MP a, 2.8 bar) needed at gun f or full v oltage. Fluid too thin. Increase viscosity . “Orange P eel” finish. ...

  • Graco Inc. ti1248a - page 23

    Troubleshooting 309292S 23 Electrical T roub leshooting * ES indicator light is off when the gun is tr iggered. Prob lem Cause Solution P oor wrap . ES ON/OFF v alve OFF (0).* T ur n ON (I). Gun air pressu re too low . Chec k air pressure to gun; minim um 40 psi (0.28 MP a, 2.8 bar) ne eded at gun f or full voltag e. Atomizing air pressure too hig ...

  • Graco Inc. ti1248a - page 24

    Repair 24 309292S Repair Pressure Relief Pr ocedure 1. T urn the ES ON/O FF v a lv e OFF . 2. T ur n off the air b leed valv es to the fluid sour ce and to the gun. 3. T r igger the gun int o a grounded metal waste con- tainer to r elie ve the fluid pr essure. 4. Open the pu mp drain valv e, having a w ast e con- tainer ready t o catch the drainage ...

  • Graco Inc. ti1248a - page 25

    Repair 309292S 25 Prepare the Gun f or Ser vice • Check all possib le remedies in T roubles hooting bef ore disassemb ling the gun. • Use a vise with padded ja ws to prev ent damage to plastic par ts. • Lubricate the pow er supply o-ring (18a), some pa ck- ing rod par ts (26), and cer ta in fluid fittings wit h dielectric grease (40) , as spe ...

  • Graco Inc. ti1248a - page 26

    Repair 26 309292S Air Cap/Nozzle Replacement 1. Prepare gun f or service, page 25 . 2. Remove the retaining r ing (27) and air cap (9). See F IG . 11.. 3. P oint gun up and sq ueeze trigger while removin g the fluid nozzle (7) assembly with the m ulti-tool (37). Fig. 11. Air Cap/ Nozzle Replac ement Use non-silicone grease, P ar t No. 111265, on th ...

  • Graco Inc. ti1248a - page 27

    Repair 309292S 27 Electr ode Replacement 1. Prepar e the gun for service, page 25. 2. Remov e the air cap and nozzle , page 26. 3. Unscrew the electrode (29) with the multi-to ol (37). Hold the packing rod end (26h) to pre vent it from tur ning, F IG . 12. 4. Apply low-strength (pur ple) Loctite ® or eq uivalent thread sealan t to the electrode an ...

  • Graco Inc. ti1248a - page 28

    Repair 28 309292S Fluid P ac king Remov al 1. Prepare the gun f or ser vice, pa ge 25. 2. Remov e the air cap and fluid nozzl e, page 26. 3. Remove the electrode, page 27. 4. Loosen the trigger scre ws (8) and trigger (30). See F IG . 13.. 5. Remove the packing rod (26), using the multi-tool (37). 6. Chec k all par ts for w ear or damage and replac ...

  • Graco Inc. ti1248a - page 29

    Repair 309292S 29 P ac king Rod Repair Y ou may r eplace the packing rod as individ ual par ts or as an assemb ly . The assemb ly is pre-adjusted at the f actor y . Bef ore installing the fluid pack ing rod into the gun barrel, mak e sure the inter nal surf aces of the barrel are clean. Remov e any residue with a soft brush or cloth. Check the insi ...

  • Graco Inc. ti1248a - page 30

    Repair 30 309292S Barrel Remo val 1. Prepare the gun f or ser vice, pa ge 25. 2. Carefu lly loosen the nut (3 2 or 50d) from the brack e t fluid fitti ng (13). Pull the tube (14 or 50a) ou t of the fitting. Mak e sure both f errules and the nut stay with the tube. 3. Loosen the thre e screws (11). 4. Hold the gun handle (17) with one hand and pull ...

  • Graco Inc. ti1248a - page 31

    Repair 309292S 31 P o wer Supply Remo v al and Replacement • Inspect the gun ha ndle power supply ca vity f or dir t or moisture. Clean wit h a clean, dr y rag. • Do not e xpose gask et (10) to solvents . 1. Prepare gun f or service, page 25. 2. Remov e the barrel (1 6), page 30. 3. Grasp the po wer supply (18) with your hand. With a gentle sid ...

  • Graco Inc. ti1248a - page 32

    Repair 32 309292S T urbine Alternator Remo va l and Replacement Replace turbine alte r nator bearings after 2000 hours of operat ion. Order P ar t No. 22 3688 Bearing Kit. 1. Prepare gun f or service, page 25 . 2. Remov e the power supply/alter nator assembly , page 31. 3. Disconnect the alte r nator from the po wer supply , page 31. 4. Measure res ...

  • Graco Inc. ti1248a - page 33

    Repair 309292S 33 F an Air Adjustment V alve Repair 1. Prepar e the gun for service, page 25. 2. Place a wrench on the flats of th e valv e assembly (20) and unscre w it from the handle (17). Y ou may r eplace the valv e as an asse mbly (go to step 9) or as individual parts (steps 3-9). 3. Remove the retaining r ing (20a). See F IG . 19.. 4. T urn ...

  • Graco Inc. ti1248a - page 34

    Repair 34 309292S Fluid Adjustment V alve Repair 1. Prepare the gun f or ser vice, pa ge 25. 2. Remove the fluid adjust ment valv e (25). It can only be replaced as a complete assembly . See F IG . 20.. 3. Screw t he valv e (25) into t he gun handle. T orque to 15-25 in-lb (1 .7-2.8 N•m). Fig. 20. Fluid Adjustment Valve Air V alve Repair 1. Prepa ...

  • Graco Inc. ti1248a - page 35

    Repair 309292S 35 Atomizing Air Restrictor V alve Remo val and Replacement 1. Prepar e the gun for service, page 25. 2. Remove the atomizing air restr ictor valv e (23). Inspect the o-ring (23c*). Rep lace if necessar y . See F IG . 22.. 3. Install a new atomizing air restr ictor valv e (23) , or disassemb le and replace par ts individually . The v ...

  • Graco Inc. ti1248a - page 36

    Parts 36 309292S Pa r t s P ar t No. 244400 60 kV Electr ostatic Gun, Series C (items 1-48, 55 ) P ar t No. 244575 60 kV Electr ostatic Gun, Series C (items 4-30, 35 -55) P ar t No. 244401 85 kV Electr ostatic Gun, Series C (items 1-48, 55 ) 27 9 7 26 16 11 18 19 *10 17 28 20 22 25 15 21*** 23b 35 13 24 38 8 *6 ti1266a I O ES 7a 7b 11 *18a 18b 23a ...

  • Graco Inc. ti1248a - page 37

    Parts 309292S 37 ti1601a Ref. No. 26: P acking Rod 26a** 26b** 26c** 26d** 26e 26f 26g** 26h TI1488A ti1492a TI491A TI1490A TI1487A TI1481a 31** 32 14 1 5** 22a* 22b* 22c 22d 22e 22f 22g 20a 20b* 20c 20d 19a* 19b 19b 19c 50a 50b 50c 50d 50e 50f 49 49a 49b 50d 50c 50b 5 5** 1 14 **31 32 Ref. No. 22: ES ON/OFF V alve Ref. No. 20: Fan Adjustment V alv ...

  • Graco Inc. ti1248a - page 38

    Parts 38 309292S P ar t No. 244400 60 kV Electr ostatic Gun, Series C (items 1-48, 55 ) P ar t No. 244575 60 kV Electr ostatic Gun, Series C (items 4-30, 35 -55) P ar t No. 244401 85 kV Electr ostatic Gun, Series C (items 1-48, 55 ) Ref. No. P ar t No. Description Qty 1 110078 FITTING, tube, fluid; used on 244400 1 198587 FITTING, tu be, fluid; use ...

  • Graco Inc. ti1248a - page 39

    Parts 309292S 39 * Included in Air Seal Repair Kit 244781. ** Included in Fluid Seal Repair Kit 244 911. *** Rubber seal is no t remov able. **** Optional repla cement Electrode Needle 277007 is av ailable f or ab rasiv e mater ials. ▲ Replacement Warning lab els, signs, tags , and ca rds are a vailab le at no cost. 23 244559 V AL VE, air , atomi ...

  • Graco Inc. ti1248a - page 40

    Parts 40 309292S P ar t Nos. 244579 and 24A511 60 kV Electr ostatic Gun, Series C (it ems 1-48, 51-59) P ar t No. 244576 60 kV Electr ostatic Gun, Series C (items 1-30, 35 -59) P ar t No. 244580 85 kV Electr ostatic Gun, Series C (items 1-48, 51 -59) ti1253a 100 % KV μα 0 HI LO ES I O I O ES 27 9 7 26 16 11 18 19 17 28 20 25 15 21*** 23b 35 13 24 ...

  • Graco Inc. ti1248a - page 41

    Parts 309292S 41 ti1601a Ref. No. 26: P acking Rod ti1492a TI491A TI1490A 31** 32 14 1 5** 50a 50b 50c 50d 50e 50f 49 49a 49b 50d 50c 50b 5 5** 1 14 **31 32 Fluid T ube: Model 244579 Fluid T ube: Model 244576 Fluid T ube: Model 244580 TI1487A 20a 20b* 20c 20d Ref. No. 20: Fan Adjustment V alve TI1481a 19a* 19b 19b 19c Ref . No . 19: Alter nator 19d ...

  • Graco Inc. ti1248a - page 42

    Parts 42 309292S P ar t No. 244579 and 24A511 60 kV Electr ostatic Gun, Series C (items 1- 48, 51-59) P ar t No. 244576 60 kV Electr ostatic Gun, Series C (items 1-30, 35 -59) P ar t No. 244580 85 kV Electr ostatic Gun, Series C (items 1-48, 51 -59) Ref. No. Pa r t No. Description Qty 1 110078 FITTING, tub e, fluid; used on 244579 1 198587 FITTING, ...

  • Graco Inc. ti1248a - page 43

    Parts 309292S 43 * Included in Air Seal Repair Kit 244781. ** Included in Fluid Seal Repair Kit 244 911. *** Rubber seal is no t remov able. **** Optional repla cement Electrode Needle 277007 is av ailable f or ab rasiv e mater ials. ▲ Replacement Warning lab els, signs, tags , and ca rds are a vailab le at no cost. 26d** 178763 . P A CKING, rod; ...

  • Graco Inc. ti1248a - page 44

    Accessories 44 309292S Accessories Air Line Accessories AirFlex ™ Flex ible Grounded Air Hose 100 psi (7 bar , 0.7 MP a) Maxim um Working Pressure 0.315 in. (8 mm) ID; 1/4 npsm(f ) x 1/4 npsm(f) left-hand thread 244963 6 ft (1.8 m) 244964 15 ft (4.6 m) 244965 25 ft (7.6 m) 244966 36 ft (1 1 m) 244967 50 ft (1 5 m) 244968 75 ft (2 3 m) 244969 100 ...

  • Graco Inc. ti1248a - page 45

    Accessories 309292S 45 Gun Accessories Gun Repair Kits 244781 Air Seal Repair Kit 244911 Fluid Seal Repair Kit Round P attern Kits Consists of flu id tip , diffuser and a ir cap . 245217 4-6 in. (1 02-152 mm) diameter 245219 8-10 in. (203-254 mm) diamet er Adjustable Round P attern Kit 277851 Slo w velocity , bell shaped spra y pattern for e xcelle ...

  • Graco Inc. ti1248a - page 46

    Technica l Data 46 309292S T echnical Data Loctite ® is a registere d trademark of th e Loctite Cor poration. Category Data Maximum W orking Fluid Pressure 100 psi (0.7 MP a, 7 bar) Maximum W orking Air Pressure 100 psi (0.7 MPa, 7 b ar) Minimum Air Press ure at Gun In let 40 p si (0.28 MPa, 2.8 bar) Maximum Fluid Operatin g T empe rature 120 ° F ...

  • Graco Inc. ti1248a - page 47

    Technical Data 309292S 47 ...

  • Graco Inc. ti1248a - page 48

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. T his manual contains English. MM 309292 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Kore ...

Manufacturer Graco Inc. Category Paint Sprayer

Documents that we receive from a manufacturer of a Graco Inc. ti1248a can be divided into several groups. They are, among others:
- Graco Inc. technical drawings
- ti1248a manuals
- Graco Inc. product data sheets
- information booklets
- or energy labels Graco Inc. ti1248a
All of them are important, but the most important information from the point of view of use of the device are in the user manual Graco Inc. ti1248a.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Graco Inc. ti1248a, service manual, brief instructions and user manuals Graco Inc. ti1248a. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Graco Inc. ti1248a.

Similar manuals

A complete manual for the device Graco Inc. ti1248a, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Graco Inc. ti1248a by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Graco Inc. ti1248a.

A complete Graco Inc. manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Graco Inc. ti1248a - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Graco Inc. ti1248a, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Graco Inc. ti1248a, that we can find in the current document
3. Tips how to use the basic functions of the device Graco Inc. ti1248a - which should help us in our first steps of using Graco Inc. ti1248a
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Graco Inc. ti1248a
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Graco Inc. ti1248a in a specific country, if it was not possible to solve the problem on our own.

Do you have a question concerning Graco Inc. ti1248a?

Use the form below

If you did not solve your problem by using a manual Graco Inc. ti1248a, ask a question using the form below. If a user had a similar problem with Graco Inc. ti1248a it is likely that he will want to share the way to solve it.

Copy the text from the picture

Captcha
New picture

Comments (0)