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Manual Chicago Electric 92496

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Summary
  • Chicago Electric 92496 - page 1

    HEA VY DUTY OXY - ACETYLENE WELDING OUTFIT ASSEMBL Y AND OPERA TING INSTR UCTIONS 3491 Mission Oaks Blvd., Camar illo , CA 93011 Visit our W eb site at: http://www .harborfreight.com Cop yr ight © 2003 b y Harbor F reight T ools ® . All rights reserved. No portion of this manual or an y ar twork contained herein may be reproduced in an y shape or ...

  • Chicago Electric 92496 - page 2

    SKU 92496 PAGE 2 PRODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou will need this manual f or the safety warnings and precautions, assemb ly , operating, inspection, maintenance and c leaning pr ocedures, par ts list and assembl y dia gram. K eep y our in voice with this man ual. Write the in v oice number on the inside of the fr ont cover . K eep th ...

  • Chicago Electric 92496 - page 3

    SKU 92496 PAGE 3 3. Keep b ystander s, children, and visitor s away while operating a po wer tool. Distractions can cause y ou to lose control. Protect others in the work area from debris such as chips and spar ks . Pro vide barr iers or shields as needed. PERSONAL SAFETY 4. Stay alert. W atch what y ou are doing, and use common sense when oper - a ...

  • Chicago Electric 92496 - page 4

    SKU 92496 PAGE 4 T OOL USE AND CARE 14. Store idle tools out of reach of c hildren and other untrained persons. T ools are dangerous in the hands of untrained users. 15. Maintain tools with care . Keep cutting tools sharp and c lean. Proper l y maintained tools with a shar p cutting edge are less lik ely to bind and are easier to control. Do not us ...

  • Chicago Electric 92496 - page 5

    SKU 92496 PAGE 5 SPECIFIC SAFETY R ULES 1. Maintain labels and nameplates on the Heavy Duty W elding Kit. These carr y impor tant inf or mation. If unreadab le or missing, contact Harbor Freight T ools f or a replacement. 2. Maintain a saf e working en vir onment. K eep the wor k area w ell lit. Mak e sure there is adequate surrounding wor kspace . ...

  • Chicago Electric 92496 - page 6

    SKU 92496 PAGE 6 7. Read and understand all instructions and safety precautions as outlined in the manufacturer’ s manual for the material y ou will weld or cut. 6. Alwa ys keep the W elding Hoses (D1A, or D1B) a way fr om moving parts on the tool. Examine the Welding Hoses f or cuts , bur ns , or wor n areas bef ore each use . If an y damaged ar ...

  • Chicago Electric 92496 - page 7

    SKU 92496 PAGE 7 8. Proper cylinder care. Secure cylinders to a car t, wall, or post, to pre vent them from falling. All cylinders should be used and stored in an upright position. Ne v er drop or str ik e a cylinder. Do not use cylinders that ha ve been dented. Cylinder caps should be used when moving or storing cylinders . Empty cylinders should ...

  • Chicago Electric 92496 - page 8

    SKU 92496 PAGE 8 UNP ACKING When unpacking, chec k to make sure all the par ts shown on the P ar ts Lists on pa g es 15- 19 are included. If an y par ts are missing or brok en, please call Harbor F reight T ools at the number sho wn on the co v er of this manual as soon as possib le . ASSEMBL Y AND OPERA TING INSTRUCTIONS For additional inf ormatio ...

  • Chicago Electric 92496 - page 9

    SKU 92496 PAGE 9 5. IMPOR T ANT! The Pressure Adjusting Screw (18) on the Acetylene Regulator and the Pressure Adjusting Screw (A18) on the Oxygen Regulator should be opened slightly by t urning counterclockwise to relie ve pressure on the Regulator diaphragms before opening the cylinder v alv es. If this is not done , pressure from the cylinders m ...

  • Chicago Electric 92496 - page 10

    SKU 92496 PAGE 10 your gas supplier immediatel y . (See Figure F .) 7. Connect the Cutting Attachment (par ts C1-C27) to the T orch Handle (par ts B1- B10). Alw ays chec k the Connector (C23) and Coupling Nut (C22) f or damage or oil. If either are found, discontin ue use and contact your gas supplier . TORCH HANDLE (P ARTS B1-B10) RED (A C) WELDIN ...

  • Chicago Electric 92496 - page 11

    SKU 92496 PAGE 11 W ARNING! NEVER set the Acetylene Regulator (par ts 1-19) to a deliver y pressure abo ve 15 PSI. (See Figures I, J, and K.) Metal Thickness Tip Size Oxyg en Pressure P .S.I.G. Acetylene Pressure P .S.I.G. 1/64” - 3/64” 00 3 Min. Max. Min. Max. 5 3 5 1/32” - 5/64” 3/64” - 3/32” 1/16” - 1/8” 1/8” - 3/16” 3/16” ...

  • Chicago Electric 92496 - page 12

    SKU 92496 PAGE 12 9. T o determine the proper Acetylene Regulator (par ts 1-19) pressure and Oxygen Regulator (par ts A1-A20E) pressure f or neutral flame adjusting, ref er to Figures I, and K . PRE-HEA T O XYGEN CONTROL V AL V E (C26) O XYGEN CONTR OL V A L VE (B8 with O X Label (B9)) A CETYLENE CONTROL V A L V E (B8 with AC Label (B10)) FIGURE L ...

  • Chicago Electric 92496 - page 13

    SKU 92496 PAGE 13 14. Open the Acetylene Control V alv e (B8 with A C Label (B10)) about 1/4 tur n, and ignite the acetylene gas coming out of the Nozzle (par t D4). 15. Slo wly open the Acetylene Control V al v e (B8 with AC Label (B10)) fur ther until the smoke subsides and the flame jumps a wa y from the end of the Nozzle (par t D4) slightly . ( ...

  • Chicago Electric 92496 - page 14

    SKU 92496 PAGE 14 INSPECTION, MAINTENANCE, AND CLEANING 1. W ARNING! Make sure the W elding Kit is cool to the touc h and disconnected fr om its o xyg en and acetylene c ylinders bef ore performing an y inspection, maintenance , or cleaning pr ocedures. 2. BEFORE EA CH USE, inspect the general condition of the W elding Kit. Check f or loose scre ws ...

  • Chicago Electric 92496 - page 15

    SKU 92496 PAGE 15 P ARTS LIST AND DIA GRAM 1 - A CETYLENE REGULA T OR NO TE: Some par ts are listed and shown f or illustr ation pur poses only , and are not av ailabl e individually as replacement par ts . Note: When ordering parts from this par ts list and diagram always tak e the n umber from the No. column (on the left). For example: If you wis ...

  • Chicago Electric 92496 - page 16

    SKU 92496 PAGE 16 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P ARTS LIST AND DIA GRAM 2 - OXYGEN REGULA T OR Note: When ordering par ts from this par ts list and diagram always tak e the n umber from the No. column (on the left) and add a suffix of A to the b ...

  • Chicago Electric 92496 - page 17

    SKU 92496 PAGE 17 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P ARTS LIST AND DIA GRAM 3 - TORCH HANDLE Note: When ordering par ts from this par ts list and diag r am alw ays tak e the number from the No. column (on the left) and add a suffix of B to the begin ...

  • Chicago Electric 92496 - page 18

    SKU 92496 PAGE 18 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P AR TS LIST AND DIA GRAM 4 - CUTTING ATT A CHMENT Note: When ordering par ts from this par ts list and diag ram alwa ys take the n umber from the No. column (on the left) and add a suffix of C to t ...

  • Chicago Electric 92496 - page 19

    SKU 92496 PAGE 19 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P ARTS LIST AND DIA GRAM 5 - A CCESSOR Y P AR T S Note: When ordering par ts from this par ts list and diag r am alw ays tak e the number from the No. column (on the left) and add a suffix of D to t ...

Manufacturer Chicago Electric Category Welder

Documents that we receive from a manufacturer of a Chicago Electric 92496 can be divided into several groups. They are, among others:
- Chicago Electric technical drawings
- 92496 manuals
- Chicago Electric product data sheets
- information booklets
- or energy labels Chicago Electric 92496
All of them are important, but the most important information from the point of view of use of the device are in the user manual Chicago Electric 92496.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Chicago Electric 92496, service manual, brief instructions and user manuals Chicago Electric 92496. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Chicago Electric 92496.

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A complete manual for the device Chicago Electric 92496, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Chicago Electric 92496 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Chicago Electric 92496.

A complete Chicago Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Chicago Electric 92496 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Chicago Electric 92496, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Chicago Electric 92496, that we can find in the current document
3. Tips how to use the basic functions of the device Chicago Electric 92496 - which should help us in our first steps of using Chicago Electric 92496
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Chicago Electric 92496
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Chicago Electric 92496 in a specific country, if it was not possible to solve the problem on our own.

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