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Manual Toshiba G9000

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  • Toshiba G9000 - page 1

    UNINTERRUPTIBLE POWER S YSTEM (U PS) G9 000 SERI ES INST ALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA Docum ent: 4 GB A 001 2 Rev . E P/N 6148 0 - 00 8 Januar y 20 13 ...

  • Toshiba G9000 - page 2

    G9000 Ins tallatio n and Op erat ion Manua l ...

  • Toshiba G9000 - page 3

    G9000 Ins tallatio n and Op erat ion Manua l G9000 SE RIES INST ALLATION AND OPER ATION MANUAL 4 80/480 V 80/1 00/160/22 5 / 300/ 500/75 0 kVA Document No. 4 GB A 001 2 Rev. E P/N 6148 0 - 00 8 Januar y 201 3 ...

  • Toshiba G9000 - page 4

    G9000 Ins tallatio n and Op erat ion Manua l ...

  • Toshiba G9000 - page 5

    G9000 Ins tallatio n and Op erat ion Manua l The Ins tructions c ontained in this m anual are not i ntend ed to cover a ll of the deta ils or vari ations in equipm ent or to provid e for ev ery pos sible con tinge nc y to be m et in connec tion with installatio n, oper ation, or maint enanc e. Shoul d furt her inf ormation b e require d or s hould ...

  • Toshiba G9000 - page 6

    G9000 Ins tallatio n and Op erat ion Manua l Purpose and Scope of M anual This m anual prov ides inf orm ation on ho w to saf ely instal l, operate , and m ainta in your T OSHIBA power electronic s prod uct. T his manua l inclu des a s ection on Genera l Safet y Instruc tions that desc ribes th e warning labels a nd symb ols that ar e used througho ...

  • Toshiba G9000 - page 7

    G9000 Ins tallatio n and Op erat ion Manua l i Table of Contents List of T ables ........................................................................................................................................... ii List of Fig ures ............................................................................................................. ...

  • Toshiba G9000 - page 8

    ii G9000 Ins tallatio n and Op er ation Manua l List of Tables Table 1.1 UPS i nst allation e nvir o nm ent ................................................................................... 4 Table 1. 2 Rating of b ypass i nput c irc uit b r eaker .................................................................... 5 Table 1. 3 Po wer s p ecif ic ...

  • Toshiba G9000 - page 9

    G9000 Ins tallatio n and Op erat ion Manua l iii List of Figures Figure 1.1 Sin gle l in e d iagram – n ormal o perat ion .................................................................... 8 Figure 1 .2 Sin gle l ine d iagram – b ypass o peration ................................................................... 9 Figure 1.3 Sin gle l in e d ...

  • Toshiba G9000 - page 10

    iv G9000 Ins tallatio n and Op er ation Manua l Figure 2.1 8 The connec tor (C N1) of PS AU - 60 (PS 1) .................................................................. 44 Figure 2.1 9 The term inal bl ock (T N) of PSAU - 60 (PS 1) ............................................................. 44 Figure 2. 20 T he connector ( CN4 4) of PSAU - 6 0 ...

  • Toshiba G9000 - page 11

    G9000 Ins tallatio n and Op erat ion Manua l 1 How to use this Manual This m anual is des igned f or ease of use, giving t he use r eas y and qu ick r eference to i nform ation. This m anual uses notice ic ons to draw at tention t o the us er im portant inf orm ation regardi ng the saf e operatio n and ins tallatio n of the U PS. T he notice icons ...

  • Toshiba G9000 - page 12

    2 G9000 Ins tallatio n and Op erat ion Manua l 1 INTRODUCTION The Toshiba Uninterru ptible Po wer Suppl y Sy stem (UPS) is designe d to pro vide m an y years of rel iable protection f rom power fai lure, br own - outs, line n oise, a nd voltag e trans ients. T o ensur e optim um perform ance of the equi pment, f ollow the m anuf acture r's ins ...

  • Toshiba G9000 - page 13

    G9000 Ins tallatio n and Op erat ion Manua l 3 In no event will TOSHIB A be re sponsibl e or liabl e for e ithe r i ndirect or conseque ntia l da mage or injury tha t may come from the mis use of thi s equipment. Don’ t modify the UPS entirely or part ially. A ny modifications without author ization by TOSHIBA could resul t in persona l injuries, ...

  • Toshiba G9000 - page 14

    4 G9000 Ins tallatio n and Op erat ion Manua l The UPS is to be in s talled in a contr olled environment. Improper storage and install ation environme nt may deteri orate i nsulation, shorten compone nt life a nd cause malfuncti ons. Keep the i nstallation environm ent per standa r d described as follow s: T AB L E 1 . 1 UPS Installat ion Env ironm ...

  • Toshiba G9000 - page 15

    G9000 Ins tallatio n and Op erat ion Manua l 5 This UPS d oes not incl u de a By pass in put circ ui t br eaker (MCCB ) to protect the bypass cir cui t. The By pass i np ut circuit bre aker (MCCB) is to be fiel d suppli ed and i n stall ed. Rec om m ende d B reaker ( MCCB) ' s Specifi cat i o ns are as follow s: T AB L E 1 . 2 Rating o f By pa ...

  • Toshiba G9000 - page 16

    6 G9000 Ins tallatio n and Op erat ion Manua l 1.2 GEN ER AL The Tos hiba G9000 U PS is designed t o pro vide contin uous an d clean e lectrica l power to a c ritical load. Add itionall y the U PS m onitors power con ditions aff ecting the loa d. In th e even t of an input po wer fai lure, the UPS will s upply po wer to th e critica l load f or the ...

  • Toshiba G9000 - page 17

    G9000 Ins tallatio n and Op erat ion Manua l 7 1.3 D EF INIT IONS UNINT ERRUPT IB LE PO WER SUPPL Y SYST EM (U PS) – All c omponents with in the U PS Module Cab inet a nd assoc iated batt eries t hat func tion as a system to pro vide cont inuous, conditio ned AC po wer to a load. T his is som etim es r eferred to as t he "S ystem ". UP ...

  • Toshiba G9000 - page 18

    8 G9000 Ins tallatio n and Op erat ion Manua l 1.4 OPER ATION O V ERVIEW The UPS provides two po wer paths between the ut ility sourc e and the critica l load. Figure 1.1 s ho ws the path f or norm al operat ion, with th e load po wered by the inverter . Figure 1.2 s ho ws the path f or b ypass oper ation, with th e load su pplied thr ough the stat ...

  • Toshiba G9000 - page 19

    G9000 Ins tallatio n and Op erat ion Manua l 9 In the e vent of a U PS m odule failure duri ng Para llel Oper ation, t he critic al load power will be continua lly suppl ied an d shar ed by al l other U PS. The Bypas s Input breake r and cables ar e to be s u ppl i ed and i ns t all e d by t he user o r the construct or. (Se e WARN ING 4 on page 5) ...

  • Toshiba G9000 - page 20

    10 G9000 Ins tallatio n and Op erat ion Manua l In the e vent of a l oad o vercurrent, t he UPS transf ers to b ypass without in terrupt ion to th e critica l load. In the case of the Par allel O perat ion, all U PS will transf er to b ypass witho ut interr uption to t he critic a l lo ad . The interna l contro l system determ ines the oper ation o ...

  • Toshiba G9000 - page 21

    G9000 Ins tallatio n and Op erat ion Manua l 11 W hen power is r estore d aft er a lo w batter y shutdo wn, t he UPS con verter( s) automatica ll y restarts operatio n, the cha rg er(s) recharges the ba tteries an d the In verter (s) is autom atica lly restar ted without operator in tervent ion. Lo ad is aut om aticall y assumed b y the i nverter w ...

  • Toshiba G9000 - page 22

    12 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1.4 .1 UP S Part s Loc ati on ( 8 0,100 k VA) UPS module Front View CPMC CPMS EMB 88 F Inverter , Converter , Charger Unit 5 . Relay PCB RYAU - 09 4 . Main PCB UPGR -M 7 . Parallel control PCB TLCR -C Ground Fault Sensor FDAU - 04 CB 3 10 . Grounding Bar (E) 52 C 52 S CB 1 3 . External I / F PC ...

  • Toshiba G9000 - page 23

    G9000 Ins tallatio n and Op erat ion Manua l 13 FIGURE 1.4 .3 UP S Parts Loc ati on ( 300 k VA) a) U PS c abinet – Fro nt View b) Door Back side (Main Ca binet) Landing Cabinet Main Cabinet 1. LCD Touch Panel Monitor Display Door Door 4. Main PCB UPGR-M 6. External Communication Connector 2. Display PCB DPAU-81 1. LCD Touch Panel Monitor Display ...

  • Toshiba G9000 - page 24

    14 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1.4 .4 UP S Parts Loc ati on ( 500 k VA) a) U PS c abinet – Fro nt View b) Back side of Lef t Door Landing Cabinet Main Cabinet Door 1. LCD Touch Panel Monitor Display Left Door Right Door 6. External Communication Connector 1. LCD Touch Panel Monitor Display 4. Main PCB UPGR-M 2. Display PCB ...

  • Toshiba G9000 - page 25

    G9000 Ins tallatio n and Op erat ion Manua l 15 FIGURE 1.4 .5 UP S Parts Loc ati on ( 750 k VA) a) U PS c abinet – Fro nt View b) Back side of L ef t D oor 1. LCD Touch Panel Monitor Display Left Door Right Door Door Landing Cabinet Main Cabinet 1. LCD Touch Panel Monitor Display 4. Main PCB UPGR-M 2. Display PCB DPAU-81 6. External Communication ...

  • Toshiba G9000 - page 26

    16 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1.5 Disp lay PCB DPAU - 81 CNV .SW switch 11. SW 1 RESET switch START button STOP button 12. SW5 TEST switch 13. SW6 MAINTENANCE button FIGURE 1.6 Ex ternal I/F PCB IOAU -0 9 17. External contact signal terminal block TN1 TN2 ...

  • Toshiba G9000 - page 27

    G9000 Ins tallatio n and Op erat ion Manua l 17 FIGURE 1. 7 .1 Paral lel I/F PC B IFAU -08 (80- 225k VA) FIGURE 1. 7 .2 Paral lel I/F PC B IFAU -0 9 ( 300 - 75 0kVA) DAS-8S ON OFF 1 ... 　　　　　　　　　　　 8 CN99 CN 98 TLAIN TLBIN CA 1 IN CA 2 IN CB 1 IN CB 2 IN DAS-8 S ON OFF 1 ... 　　　　　　　　　　　 8 CN941 CA 1 OUT C ...

  • Toshiba G9000 - page 28

    18 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1. 8 MAIN PCB U PGR -M 15. SW3 52L S/W switch 14. SW2 BOOT switch 11. SW1 RESET switch Descripti on of Fig ures 1. 4 .1 -5 to 1. 8: 1. LCD Touch Panel Monitor Display The Liqu id Cr ystal Displa y (LCD ) Touc h Panel Mo nitor Displa y indicat es po wer flo w, meas ured values and f ault a nd er ...

  • Toshiba G9000 - page 29

    G9000 Ins tallatio n and Op erat ion Manua l 19 4. Main PCB UP GR - M (Figure 1.8) : Switches on UP GR -M board : FOR SER VICE P ERS ONN EL ONL Y - (11) S W 1 ( RESET swit ch) - ( 14) S W2 (BOOT swi tch) - (15) SW 3 ( 52L S/ W switch) 5. a) Relay PC B R Y AU - 09 (80 - 2 25kV A) b) Pow er Supp l y PCB P S AU - 73 (300 - 750 kV A) 6. External C ommu ...

  • Toshiba G9000 - page 30

    20 G9000 Ins tallatio n and Op erat ion Manua l 1.5 S PECIFIC A T IONS The UPS nam eplate displa ys the rated k VA as well as nom inal vo ltages an d curr ents. T he nameplate is loc ated on the insi de of th e UPS fr ont doo r. T AB L E 1 . 3 P o wer Spec i f icat ions Rated output Pow er Input voltage 3 phase / 3 w ire B ypas s input voltage 3 ph ...

  • Toshiba G9000 - page 31

    G9000 Ins tallatio n and Op erat ion Manua l 21 T AB L E 1 . 4 UPS Modu le Inform ation a) Over all D imens ion UPS [ kV A] W idth [in.] ( mm ) D epth [in.] ( mm ) H eight [in.] ( mm ) Net W eight [lb s.] ( kg ) Typical H eating [kBTU /h] C able K nockout 80 27.6 ( 700 ) 32.8 (832) 80.6 (2,047) 855 (388) 10 .8 BOTTOM 100 27.6 ( 700 ) 32.8 (832) 80. ...

  • Toshiba G9000 - page 32

    22 G9000 Ins tallatio n and Op erat ion Manua l T AB L E 1 . 5 .a Detail of Specif ications Rated Output k VA 80 100 160 225 300 500 750 Rated Output kW 72 90 144 202.5 300 500 750 A C INP UT Configura tion 3 phase, 3 wire Voltage 480 V ( +15% to - 20% ) Frequenc y 60 Hz ( +/ - 10% ) Power Fac tor >.99 Lagg ing at 2 5% – 11 5% Loa d Input kVA ...

  • Toshiba G9000 - page 33

    G 9000 Insta llation a nd Op eration Manual 23 Rated Outp ut k VA 80 100 160 225 300 500 750 Batt. Cap acit y Required at Full Load Outp ut 75 kW B 94 kW B 1 49 kW B 210 kW B 3 11 kW B 5 18 kW B 7 76 kW B Num ber of Cells 240 A C OUT PUT Configura tion 3 phase, 3 wire Voltage 480 V Voltage Re gulat ion ± 1% (0 – 100% balanc ed lo ad) ; ± 2% ( 0 ...

  • Toshiba G9000 - page 34

    24 G9000 Ins tallatio n and Op erat ion Manua l no sideca rs used. Rated Outp ut k VA 80 100 160 225 300 500 750 Enclosur e NEMA 1 Audib le N oise 70 dB @ 1 m 72 dB @ 1 m 7 3 dB @ 1 m Listings/St andar ds UL 1778 ; cUL; FCC Class A - Article 47 – Part 15 B; ISO 9001; ISO14001 ; A NSI C62.41 (IEEE 587 Cat. B) UL 1778 ; cUL ; IEC 62040 - 2 Cat. C3 ...

  • Toshiba G9000 - page 35

    G 9000 Insta llation a nd Op eration Manual 25 T AB L E 1 . 6 Rating of Contac tors, Break ers and Fus es NUMBER APP L IC AT ION OUTPUT CAPACITY OF EQUIPMENT 8 0kVA 100kV A 160kVA 225kVA 300kV A 500kVA 750kVA 72kW 90kW 144kW 202.5kW 300kW 500kW 750kW Contactor CB1 AC input contactor 135A 135A 200A 285A 452A 680A 1005A CB3 STS contactor 80A 80A 135A ...

  • Toshiba G9000 - page 36

    26 G9000 Ins tallatio n and Op erat ion Manua l 2 OPER ATOR CONTROLS AND INDIC ATORS The G9000 Ser ies op erator controls a nd in dicators are loc ated as f ollo ws (Door exterior) : FIGURE 2.1 O perati on/Dis pla y Panel (Fron t pane l) 8 3 2 1 7 4 5 6 ...

  • Toshiba G9000 - page 37

    G9000 Ins tallatio n and Op erat ion Manua l 27 2.1 LED D ISPL AY 1) Load on inverter [ LOAD ON INVERTER ](gree n) Illum inates when p ower is supp lied fr om inverter to the critical load. (Indicates the st ate of inverter transf er switc h "52C".) 2) Battery opera tion [ BA TTERY OP. ]( or ange) Illum inates whe n p ower is supplie d fr ...

  • Toshiba G9000 - page 38

    28 G9000 Ins tallatio n and Op erat ion Manua l 2.3 L IQUID C R Y S T AL D I S PL AY (8) The Liqu id Cr ystal Displa y (LCD ) touc h pane l indicates po wer flow, m eas ured valu es, opera tional guidance, data rec ords a nd err or m essages. T he LCD pane l has a b ack - lig ht wh ich fac ilitate s viewing in diff erent am bient lightin g condit i ...

  • Toshiba G9000 - page 39

    G9000 Ins tallatio n and Op erat ion Manua l 29 FIGURE 2.3 .1 St art up /S hu tdo wn Guidanc e FIGURE 2. 3 .2 Startup gui d ance FIGURE 2. 3 .3 Shutdo wn guid ance Follow Startu p/Shut down gu idance ac cord ingl y. B) M EASUREM ENT M ENU (FIGURE S 2.4 .1 t o 2.4.3 ) This s creen shows detai ls of m easured va lues. I np ut and Ou tput valu es are ...

  • Toshiba G9000 - page 40

    30 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 2. 4 .2 Output values FIGURE 2. 4 .3 Values in Batter y operatio n C) OPERATION MENU ( FIGURE S 2.5 .1 t o 2.5.2 ) This s creen prom pts the us er to s elect: (a) whether t he s tart & stop operatio n wil l be perf orm ed by local or r emote oper ation; (b) date & tim e adjus tm ent; (c ...

  • Toshiba G9000 - page 41

    G9000 Ins tallatio n and Op erat ion Manua l 31 D) LOG MENU ( FIGURE S 2. 6 .1 to 2. 6.3 ) This LO G MENU dis pla ys two T ouch icons in EV ENT LO G and B ATTER Y LOG. Pressing the E VENT LOG i con, up to 50 con dition/o perat ion recor ds will be disp layed. Pres s ▲ or ▼ button f or page tur ning. Pressing the B ATT ERY LO G icon, N um ber of ...

  • Toshiba G9000 - page 42

    32 G9000 Ins tallatio n and Op erat ion Manua l 2.3.2 Input Power Failur e During an Input Power F ailure, th e UPS inverter will be pow ered b y the UPS b atter ies. The following will be displa yed on th e main an d m easurem ent scr een (Indic ation of batter y opera tion and rem aining batter y tim e ) . F IGURE 2. 7 .1 Main screen F IGURE 2. 7 ...

  • Toshiba G9000 - page 43

    G9000 Ins tallatio n and Op erat ion Manua l 33 1) MESSAG E The displ ay sho ws a fau lt code, the des cription of the f ault an d a guidanc e of what act ion is t o be taken b y the user . A max imum of 10 f aults are disp layed at one tim e. If an input po wer f ailure occ urs during a f ault con ditio n, the f ault ind ication a nd input po wer ...

  • Toshiba G9000 - page 44

    34 G9000 Ins tallatio n and Op erat ion Manua l 2.4 E XTERN AL S I G N AL T ERMINA L B LOCK The UPS is equi pped with a series of input/ output ter m inals for ex ternal annu nciatio n of alar m s and for rem ote ac cess of certain UPS func tions. T he la yout of term inals is sho wn in Figur e 2.1 0 .1 and 2.10.2 with a functio nal des criptio n o ...

  • Toshiba G9000 - page 45

    G9000 Ins tallatio n and Op erat ion Manua l 35 FIGURE 2.1 0 .2 Externa l Signa l Term inal Bloc k ( NEC Class2) TN1 (User suppl ied d ry con tact) IN3: BATT ERY T E MP. HIGH IN1: REM OTE INV ERTER START IN2: REM OTE INV ERTER STOP REMOTE EPO IN4: P OW E R DEMAND UPS CB2 U V R CB2 A X 52L AX 1 3 5 7 9 19 17 15 13 11 2 4 6 8 10 20 18 16 14 12 Batter ...

  • Toshiba G9000 - page 46

    36 G9000 Ins tallatio n and Op erat ion Manua l A ) Output Conta cts (for exte r nal alarm annunciation) Output c ontacts c onsis t of f orm “A” (NO) dry type cont act s. Rated c apacit y of a ll output c ontacts is N EC Class2 (30 Vdc/1 Adc). Al l dry cont acts should b e operat ed at the ir rate d values or lo wer. Figur e 2.1 1 illus tr ate ...

  • Toshiba G9000 - page 47

    G9000 Ins tallatio n and Op erat ion Manua l 37 The UPS is equipp ed with a s e le c ta ble outp ut c o ntact fea ture. The above al arms ar e the de fault sett ings. Contac t Tosh iba Int ernation al Corpor ation for setu p informati on. B) Input Contacts (for r emote access of UPS) External c ontacts are pro vided by the user of the UPS s y stem ...

  • Toshiba G9000 - page 48

    38 G9000 Ins tallatio n and Op erat ion Manua l Details of input contacts for r emote access : TN 1 Term inals 7 to 8 Remote "I nverter Start" input term i nal (IN1) Used to s tart in verter from a rem ote loca tion. UP S m ust be pr ogramm ed f or rem ote operatio n. Refer to O perat ions Menu for proced ure. Term ina ls 9 to 10 Remote & ...

  • Toshiba G9000 - page 49

    G9000 Ins tallatio n and Op erat ion Manua l 39 2.5 RemotEyeII INT RODUCTION The “ R em o tEyeII ”* is avai lab le as a U PS s ystem m onitoring tool. T he Rem otEyeII s upplies a network function t o m onitor UP S unit s via Sim ple Networ k Managem ent Prot ocol ( SNMP) an d Hypertex t Trans fer Pr otocol (H TTP) methods. The Rem otE yeII mod ...

  • Toshiba G9000 - page 50

    40 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 2.13 . 2 C onfigur ation of the Rem otEyeII (30 0k VA) * Consul t Toshi ba Intern ation al Corpor ation for details on “ RemotEyeII ” monit or i ng s of tw are and its c apa bilities. Back of the front door (Main cabinet ) DP AU - 81 (SW1) Cable1 (provided) PS AU - 60 (PS1) Cable2 Cable3 (p ...

  • Toshiba G9000 - page 51

    G9000 Ins tallatio n and Op erat ion Manua l 41 FIGURE 2.13 . 3 C onfigur ation of the Rem otEyeII (O ver vie w : 5 00 - 75 0kVA ) * Consul t Toshi ba Intern ation al Corpor ation for details on “ RemotEyeII ” monit or i ng s of tw are and its ca pabilities. Back of the front left door (Main cab inet) DP AU - 81 (SW1) Cable1 (provided) PS AU - ...

  • Toshiba G9000 - page 52

    42 G9000 Ins tallatio n and Op erat ion Manua l T he Power Suppl y PCB (P SAU - 60, d esignat ed as PS1) and the Cab le1 (des ignated as 3BBA008 3P001) ar e equi pped with G900 0 UPS units. T he Cable2 (D - s ub 9pin) and th e Cable3 ( 12V power c able) are i ncluded in the Rem otEyeII pack age. T he Power Suppl y PCB ( PS1) provid e s connecti vit ...

  • Toshiba G9000 - page 53

    G9000 Ins tallatio n and Op erat ion Manua l 43 The parts (included Rem otEyeII) f or UP S monitor ing a re listed b elo w . T AB L E 2-1 Par ts lis t for UPS monitor ing Parts No. Part nam e Qt’y 1 PSAU - 60* : Po we r s upply PCB (P S1) 1 2 3BBA0 083P001 : Cab le1 1 3 Rem otEyeII m odule 1 4 D- sub 9 - pin to RJ45 C ab le :Cabl e2 1 5 12V Po we ...

  • Toshiba G9000 - page 54

    44 G9000 Ins tallatio n and Op erat ion Manua l 2.6 CONNECT OR D EFINITIO N FIGURE 2.1 8 T he connec tor ( CN1) of P SAU - 60 (PS1 ) FIGURE 2.1 9 T he term inal bloc k (T N ) of PSAU - 60 (PS1) FIGURE 2. 20 T he connec tor (C N44) of PSAU - 60 (PS 1) FIGURE 2. 21 T he connec tor (C N27) of D P AU - 60 (S W 1) D5 De scripti on Pin 1 RXD Receive data ...

  • Toshiba G9000 - page 55

    G9000 Ins tallatio n and Op erat ion Manua l 45 3 I N S T AL L AT I O N AN D OPERATION 3.1 T R AN S P O R T AT I O N AN D I N S TA LLA TI O N T AB L E 3 . 1 How to tr anspor t and inst all the s ystem Transporta tion Installation Trans port unit wit h for klif t. If c arry by overh ead cran e , us e four M12 ey ebolt s . (Not provid ed ) Using the ...

  • Toshiba G9000 - page 56

    46 G9000 Ins tallatio n and Op erat ion Manua l D) Exter nal Ba ttery Supp ly Please ref er to t he follo wing when instal ling and m aintaining bat teries : 1. The cus tom er shall ref er to the ba tter y manufac turer 's ins tallatio n m anual for batter y installat ion and m ainten ance inst ructions . 2. The m axim um perm itted fault cur ...

  • Toshiba G9000 - page 57

    G9000 Ins tallatio n and Op erat ion Manua l 47 After the com pletion o f the input po wer ca bles connec tio n: With a phase ro ta tion m eter, check that the phase rotati on of th e AC I nput power terminal s A, B and C as well as the By pass Inpu t power terminals A40, B40 and C40 are correct. The p rop e r phase rota t i o n is clo ckwise A(R) ...

  • Toshiba G9000 - page 58

    48 G9000 Ins tallatio n and Op erat ion Manua l (3) Conn ect the ex ternal s ignal term inal block as des ired. Ref er to S ectio n 2.4 an d Figure 2.1 0 for f unctiona l descr iption. 1 4 AW G ( 2m m 2 ) , or les s, shielded cond uctor is recom mended. 1. Confirm tha t a ll UPS internal conta ctors (brea k ers) "CB1", "C B2", a ...

  • Toshiba G9000 - page 59

    G9000 Insta llatio n and O pe ration Ma nual 49 T AB L E 3 . 4 R ecomm ended Ca ble Si zes Input Side Output Si de Bypass Side DC Input Si de kVA Capacity Input Voltage Output Voltage Cable Size Torque ft . lbs Cable Size Torque ft . lbs Cable Size Torque ft . lbs Cable Size Torque ft . lbs 80kVA 480V 480V 1 AW G – 1/0 A W G 17 - 22 ft . lbs 1 AW ...

  • Toshiba G9000 - page 60

    50 G9000 Ins tallatio n and Op erat ion Manua l T AB L E 3 . 5 Crim p Type Com pres sion Lug W IR E SIZE W IR E STRAN D RECOM MEND ATIO N CRIMP TOOL REQUIRED BURND Y T YPE Y3 5 O R Y 46 (CODE) CLASS VENDO R CAT. NO. COLOR KEY DIE IN DEX 1 AW G B I BURNDY ILSCO BURNDY YA1 C CRA - 1L YA2 5 - LB GREEN GREEN --- 11 / 375 11 / 375 1019 1/0 AW G B I BURN ...

  • Toshiba G9000 - page 61

    G9000 Insta lla tion and O per ation Ma nual 51 FIGURE 3.2 .1 . Diagram of input/outp ut bus bar s and term inal block s (80 - 225k VA) Location of bus bars and termina l blocks ( Bottom E ntry) Detailed Pow er T erminals H= 80. 6 ” (20 47 mm ) D=3 2.8 ” ( 832 mm) For p ower t erm inals , use 1/ 2 ” ( 12mm ) Diam eter bolts. UPS module 16 0kV ...

  • Toshiba G9000 - page 62

    52 G9000 Ins tallatio n and Op erat ion Manua l FI GURE 3.2 .2. Diagr am of input/outp ut bus bars a nd term inal bloc ks (300k VA) Location of bus bars and termi nal blocks ( Bottom /Top/Left Side Entry) Detailed Pow er Termin als H= 80. 7 ” (20 50 mm ) D=3 2. 7 ” ( 83 0 .6 mm ) 15.8" (400 ) 78.7" (2000) 51 .2" (1300) AC Input A ...

  • Toshiba G9000 - page 63

    G9000 Insta lla tion and O per ation Ma nual 53 FI GURE 3.2 .3. Diagram of input/outp ut bus bar s and term inal block s ( 50 0kVA) Location of bus bars and termina l blocks ( Bottom /Top/Left Side E ntry) Detailed Pow er Term inals H= 80. 7 ” (20 50 mm ) D=3 2. 7 ” ( 83 0 .6 mm ) 18.5" (470) AC Input A, B, C Bypass Input A40, B40, C40 DC ...

  • Toshiba G9000 - page 64

    54 G9000 Ins tallatio n and Op erat ion Manua l FI GURE 3.2 .4. Diagram of input/outp ut bus bar s and term inal block s (750k VA) Location of bus bars and termina l blocks ( Bottom /Top/Left Side E ntry) Detailed Pow er T erminals H= 80. 7 ” (20 50 mm ) D=3 2. 7 ” ( 83 0 .6 mm ) AC Input A, B, C Bypass Input A40, B40, C40 DC Input BP, BN AC Ou ...

  • Toshiba G9000 - page 65

    G9000 Insta lla tion and O per ation Ma nual 55 FIGURE 3. 3 .1 D et ail of th e m ain cabinet bus bars (300 kVA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) ...

  • Toshiba G9000 - page 66

    56 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 3.2 D e tail of th e m ain cabinet bus bars (500k VA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW) ...

  • Toshiba G9000 - page 67

    G9000 Insta lla tion and O per ation Ma nual 57 FIGURE 3. 3.3 D e tail of th e m ain cabinet bus bars (750k VA) BUS BAR DETAIL (TOP VIEW) ...

  • Toshiba G9000 - page 68

    58 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 4.1 Bus bar connec tion between m ain ca binet and land ing cab inet (3 00k VA) Landing Cabinet Main Cabinet BUS BAR CONNECTION (TOP VIEW) ALTERNATE ALTERNATE BUS BAR CONNECTION (TOP VIEW) ...

  • Toshiba G9000 - page 69

    G9000 Insta lla tion and O per ation Ma nual 59 FIGURE 3. 4.2 Bus bar connec tion between m ain ca binet and land ing cab inet (5 00k VA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE ALTERNATE BUS BAR CONNECTION (TOP VIEW) Landing Cabinet Main Cabinet ...

  • Toshiba G9000 - page 70

    60 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 4. 3 Bus bar co nnection between m ain ca binet and l anding c abinet ( 750k VA) Landing Cabinet Main Cabinet ALTERNATE BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION (TOP VIEW) ...

  • Toshiba G9000 - page 71

    G9000 Insta lla tion and O per ation Ma nual 61 FIGURE 3. 5 Diagr am of Power W ire & Contr ol W ire Inter - Con nect b et ween U PS and Batt er y UVR DC Breaker for Battery 2 ...

  • Toshiba G9000 - page 72

    62 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 6 Diagram of Po wer W ire Connect ions ( Para lle l S ys t e m Conf iguration ) 52L1 UPS Breaker 52L2 UPS Breaker Toshiba T ie Cab inet (TTC) UPS Breaker 52L n (*1) 52MB Maintenanc e Bypass Br eaker Output Breaker 52 CS Bypa ss i nput AC i nput Bypa ss i nput AC i nput Bypa ss i nput AC i np ...

  • Toshiba G9000 - page 73

    G9000 Ins tallatio n and Op erat ion Manua l 63 FIGURE 3. 7.1 Diagram of Po wer W ire & Contr ol W ire Connec t ion s for 4 units i n MMS C onfigur ation ( 80 - 225kVA ) IFAU-08 CN 96 CN95 CN94 TLIN ON CBIN CBOUT CAOUT CAIN TLOUT TN1 IOAU -09 5 6 AC OUTPUT UPS- 1 IFAU-08 CN96 CN 95 CN94 TLIN OFF CBIN CBOUT CAOUT CAIN TLOUT TN1 IOAU-09 5 6 AC OU ...

  • Toshiba G9000 - page 74

    64 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 7.2a Diagr am of Power W ire & Contr ol W ire Connec tions f or 2 un its in MM S Conf iguratio n ( 300 - 750k VA ) IFAU-09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU-09 5 6 AC OUTPUT UPS-1 A B C UPS-1 A B C UPS-2 AC OUTPUT 47 48 49 50 52L1-AX 52L2-AX Toshiba Tie Cabinet (TTC) A50 B50 C50 CN97 CN9 ...

  • Toshiba G9000 - page 75

    G9000 Ins tallatio n and Op erat ion Manua l 65 FIGURE 3. 7.2 b Deta il of IFAU - 09 Control W ire Connections f or 2 units in MMS Configura tion ( 300 - 7 50kVA ) No.1 UPS IFAU-09 IOAU-09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN 96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN ~~~~~ No .2 UP ...

  • Toshiba G9000 - page 76

    66 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 7.3a Diagr am of Power W ire & Contr ol W ire Connec tions f or 3 or 4 units in MMS Config uration ( 300 - 750k VA ) IFAU-09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU-09 5 6 AC OUTPUT UPS-1 A B C UPS-1 A B C UPS-2 AC OUTPUT 35 36 37 38 . . . 49 50 52L1-AX 52L2-AX 52Ln-AX A B C UPS-n A50 B50 C50 ...

  • Toshiba G9000 - page 77

    G9000 Ins tallatio n and Op erat ion Manua l 67 FIGURE 3. 7.3 b Detai l of I FAU - 09 Contr ol W ire C onnections for 3 or 4 units in M MS Conf igurati on ( 300 - 750k VA ) No.1 UPS IFAU-09 IOAU- 09 CN952 CA2IN CN951 CA1IN CN 944 CB2OUT CN 943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN 953 CB1IN CN954 CB2 IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN ~ ...

  • Toshiba G9000 - page 78

    68 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 7.4a Diagr am of Po wer W ir e & Cont rol W ire Connec t ions f or 5 to 8 units i n MMS Conf igur ation ( 300 - 750k VA ) IFAU-09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU-09 5 6 AC OUTPUT UPS-1 A B C UPS -1 A B C UPS-2 AC OUTPUT 35 36 37 38 . . . 49 50 52 L1 -AX 52L2-AX 52 Ln- AX A B C UPS-n A ...

  • Toshiba G9000 - page 79

    G9000 Ins tallatio n and Op erat ion Manua l 69 FIGURE 3. 7.4 b Detai l of I FAU - 09 Contr ol W ire C onnections for 5 t o 8 un its in M MS Conf igurati on ( 300 - 750k VA ) No.1 UPS IFAU-09 IOAU-09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN ~~~~ ...

  • Toshiba G9000 - page 80

    70 G9000 Ins tallatio n and Op erat ion Manua l EMB CPMS CPMC 3.4 O PER ATIN G P ROCED URES For Paral lel Operation system, refe r to section “ D) MM S Start -up Procedur e ”. (Paralle l Operation sys tem is herein after MMS [Multi Modul e Syste m ]) A) St art - up Procedure Before the UPS sta rtup, the i nternal Byp ass line starts to s upply ...

  • Toshiba G9000 - page 81

    G9000 Ins tallatio n and Op erat ion Manua l 71 B) Shut - do wn Proc edure If a total U PS sh utdown is requ ired, ver ify that th e critic al loa d is OFF. a.) Pres s the "START /ST OP" i con fr om the M a in Menu or the Oper ati on Men u on the LCD . b.) On the LCD panel, pr ess “ST ART /ST OP” icon , and then sel e ct “ SHUT DOWN ...

  • Toshiba G9000 - page 82

    72 G9000 Ins tallatio n and Op erat ion Manua l C) Bypass Oper ation Procedure ** T ransf er from Inver ter to Bypass 1. Check for “ S YN C ” on the LC D . 2. Press the "STA RT /ST OP” icon on the LCD . 3. Follow th e “ SHUTDOW N GUIDANCE ” and Pres s the "ST OP" ico n on the LC D. ** Trans fer fr om bypass to invert er. UP ...

  • Toshiba G9000 - page 83

    G9000 Ins tallatio n and Op erat ion Manua l 73 D) MMS Start - up Procedure External Ci rcuit Ch eck ( E nsu re Syste m is in Mainten ance B ypa ss ) 1. Ver i f y t h at T ie cabi net Main tenanc e b ypass b reak er 52MB is closed . 2. Verify that T ie cabi net Out put break er 52 CS is open. 3. Ve r if y th at T ie cabin et UP S b re aker s 52L1, ...

  • Toshiba G9000 - page 84

    74 G9000 Ins tallatio n and Op erat ion Manua l 4 RESPONSE T O UPS FA ILURE Depres s “SIL ENC E AL ARM” icon on M a in Menu . Refer to the list of fault c odes in s ection 6.0 for er ror d escriptio n. T ak e nec essar y action acc ording t o disp lay gui dance. W hen fault s happen , conta ct the Authorized Tos hiba Service Represen tative s o ...

  • Toshiba G9000 - page 85

    G9000 Ins tallatio n and Op erat ion Manua l 75 5 PARTS REPL ACEMENT Contact T oshiba I nternat ional Cor porat io n or it s a uthori zed s ervice repr esenta tives on all is sues regarding t he repl acem ent of parts. A) B attery Batter y lifetim e ma y vary acc ording to th e fr equenc y of use and t he aver age am bient operating te mperatur e. ...

  • Toshiba G9000 - page 86

    76 G9000 Ins tallatio n and Op erat ion Manua l 6 FAULT CODES This se ction covers f ault codes , their d escr iption and r equir ed actio n. At tim e of err or : Verif y and recor d the occ urr ence of the alarm . Note de tails of alarm mes sage disp layed on t he LCD displa y panel. Contact Toshiba I n t ernation al Corpor ation at 1 - 877 -8 67 ...

  • Toshiba G9000 - page 87

    G9000 Ins tallatio n and Op erat ion Manua l 77 Failur e Code List Tab le 6.1 Fault Code Note 3 Note 1 Note 2 Code indicat ion Status message Meaning G uidance Buzzer Ext ernal r elay contact Failure lam p UA8 01 AC INPUT VOLT AGE OUT OF RAN GE Input l ine vol t ag e i s out of the s pecif i ed range. CHECK IN PUT P OWER SOURCE Intermitten t sound ...

  • Toshiba G9000 - page 88

    78 G9000 Ins tallatio n and Op erat ion Manua l Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UA8 24 CB2 OPEN The batt ery c irc uit break er (C B2) is open. TURN ON CB2 Intermitten t sound Alarm － UA8 27 52C OPE N PROHIBI T ED The int erl oc k f or the inv erter out put cont ac ...

  • Toshiba G9000 - page 89

    G9000 Ins tallatio n and Op erat ion Manua l 79 Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF109 D C UNB ALAN CED Major un bala nce of t h e neut r al point vol tage. CAL L SER VICE ENGINE ER Cont inuou s sound Major Lit on UF110 ZERO PHASE OVERC URRE NT Detec tion of conv erte ...

  • Toshiba G9000 - page 90

    80 G9000 Ins tallatio n and Op erat ion Manua l Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF201 INV ERTER OVERVO LTAG E Detec tion of out put ov ervol tage. CALL SERVI CE ENGINE ER Cont inuou s sound Major Lit on UF202 INV ERTER UNDER VOLT AGE Output volt a ge dro pp ed. bel o ...

  • Toshiba G9000 - page 91

    G9000 Ins tallatio n and Op erat ion Manua l 81 Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF301 UPS C ONTRO L CIRCUI T ERRO R AD ref erenc e has a n abn ormal valu e. CALL SERVI CE ENGINE ER Cont inuou s sound Major Lit on UF302 UPS C ONTRO L CIRCUI T ERRO R Detec tion of an e ...

  • Toshiba G9000 - page 92

    82 G9000 Ins tallatio n and Op erat ion Manua l Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF401 5 2S AB NORM AL Error t o clos e the c ontac tor 5 2S. CALL SERVI CE ENGINE ER Cont inuou s s ound Major Lit on UF402 5 2S AB NORM AL Error t o ope n t he cont actor 52S. CALL SERVI ...

  • Toshiba G9000 - page 93

    G9000 Ins tallatio n and Op erat ion Manua l 83 7 D AI L Y INSPECTION Please p erform the dail y ins pection while the U PS is running. The da il y inspectio n item s are shown in Table 7.1 . The customers can only inspect exterior or environment of cabinet. When the customer s want to perfo rm the d e ta iled inspection, c o ntact the Autho r ized ...

  • Toshiba G9000 - page 94

    84 G9000 Ins tallatio n and Op erat ion Manua l ...

  • Toshiba G9000 - page 95

    G9000 Ins tallatio n and Op erat ion Manua l 85 A PPENDIX A Installation Planning Guid es (IPG) Instal lat ion P l anni ng Gui de fo r 80kVA UP S Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W ei gh t Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS fo ...

  • Toshiba G9000 - page 96

    86 G9000 Ins tallatio n and Op erat ion Manua l Instal lat ion P l anni ng Gui de fo r 10 0kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches Lb ...

  • Toshiba G9000 - page 97

    G9000 Ins tallatio n and Op erat ion Manua l 87 Instal lat ion P l anni ng Gui de fo r 16 0kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimension s (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches L ...

  • Toshiba G9000 - page 98

    88 G9000 Ins tallatio n and Op erat ion Manua l Instal lat ion P l anni ng Gui de fo r 225 kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches Lb ...

  • Toshiba G9000 - page 99

    G9000 Ins tallatio n and Op erat ion Manua l 89 Instal lat ion P l anni ng Gui de fo r 300 kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformati on Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches L ...

  • Toshiba G9000 - page 100

    90 G9000 Ins tallatio n and Op erat ion Manua l Instal lat ion P l anni ng Gui de fo r 500 kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches Lb ...

  • Toshiba G9000 - page 101

    G9000 Ins tallatio n and Op erat ion Manua l 91 Instal lat ion P l anni ng Gui de fo r 75 0 kVA UPS Standard S ystem : 480V Input, 4 80V Outp ut General Mechan ical I nform ation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inche ...

  • Toshiba G9000 - page 102

    92 G9000 Ins tallatio n and Op erat ion Manua l ...

  • Toshiba G9000 - page 103

    G9000 Ins tallatio n and Op erat ion Manua l 93 ...

  • Toshiba G9000 - page 104

    INDUSTRI AL DIVISION 13131 W es t Little York Rd., Housto n, T X 77041 Tel: 713/ 466 - 0277 Fax 713/466 - 877 3 US 877/8 67 - 8773 Can ada 800/ 872 - 2192 Mexi co 01/800/527 - 1 204 www.tosh iba.com /ind Printed in Japan ...

Manufacturer Toshiba Category Power Supply

Documents that we receive from a manufacturer of a Toshiba G9000 can be divided into several groups. They are, among others:
- Toshiba technical drawings
- G9000 manuals
- Toshiba product data sheets
- information booklets
- or energy labels Toshiba G9000
All of them are important, but the most important information from the point of view of use of the device are in the user manual Toshiba G9000.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Toshiba G9000, service manual, brief instructions and user manuals Toshiba G9000. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Toshiba G9000.

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A complete manual for the device Toshiba G9000, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Toshiba G9000 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Toshiba G9000.

A complete Toshiba manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Toshiba G9000 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Toshiba G9000, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Toshiba G9000, that we can find in the current document
3. Tips how to use the basic functions of the device Toshiba G9000 - which should help us in our first steps of using Toshiba G9000
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Toshiba G9000
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Toshiba G9000 in a specific country, if it was not possible to solve the problem on our own.

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