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Manual Multiquip DCA180SSJU

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  • Multiquip DCA180SSJU - page 1

    P AR TS AND OPERA TION MANUAL OPERA TION AND P ARTS MANUAL T o find the latest re vision of this publication, visit our website at: www .mqpower .com WHISPER W A TT TM SERIES MODEL DCA180SSJU 60HZ GENERA TOR (JOHN DEERE 6068HF485 DIESEL ENGINE) Re vision #3 (02/01/10) (P ARTS LIST NO . M3870301004) ...

  • Multiquip DCA180SSJU - page 2

    P A GE 2 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) PROPOSITION 65 W ARNING ...

  • Multiquip DCA180SSJU - page 3

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 3 1 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury or death, you should immediately inform the National Highway T raffic Safety Administration (NHTSA) in addition to notifying Multiquip at 1-800-421-1244 ...

  • Multiquip DCA180SSJU - page 4

    P A GE 4 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) T ABLE OF CONTENTS MQ POWER DCA-180SSJU MQ POWER DCA-180SSJU MQ POWER DCA-180SSJU MQ POWER DCA-180SSJU MQ POWER DCA-180SSJU WHISPER WHISPER WHISPER WHISPER WHISPER W W W W W A A A A A TT TT TT TT TT TM TM TM TM TM GENERATOR GENERATOR GENERATOR GENERATOR GENERATOR Pro ...

  • Multiquip DCA180SSJU - page 5

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 5 1 P AR TS ORDERING PROCEDURES www .mqpo we r .com Or dering par ts has never been easier! Choose fr om three easy options: WE A CCEPT ALL MAJOR CREDIT CARDS! When or dering par ts, please supply: R Dealer Account Number R Dealer Name and Address R Shipping Address (if diff ...

  • Multiquip DCA180SSJU - page 6

    P A GE 6 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) SPECIFICA TIONS T able 1. Generator Specifications Model DCA-180SSJU Ty p e Rev olving field, self v entilate d, open protected type synchr onous generator Armature Connection Star with Nutreal Phase 3 Standby Output 198 KV A (158 KW) Prime Output 180 KV A (144 KW) V ...

  • Multiquip DCA180SSJU - page 7

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 7 1 DIMENSIONS (TOP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T e c n e r e f e R r e t t e L ) . m m ( . t f n o i s n e m i Dr e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 4 9 ( . n i 0 0 . 7 3F ) . m m 0 0 5 , 3 ( . ...

  • Multiquip DCA180SSJU - page 8

    P A GE 8 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) This Owner's Manual has been de v eloped to pro vide complete instr uctions f or the saf e and efficient operation of the MQ P ow er Bef ore using this g enerator , ensure that the operating individual has read and under stands all instructions in this man ual. ...

  • Multiquip DCA180SSJU - page 9

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 9 1 SAFETY MESSAGE ALER T SYMBOLS AL W A YS place the MPEC control s witch in the OFF/RESET position when the generator is not in use . AL W A YS wear appro v ed protection. AL W A YS wear approv ed and protection. Other impor tant messages are pro vided throughout this manu ...

  • Multiquip DCA180SSJU - page 10

    P A GE 10 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) RULES FOR SAFE OPERA TION The f ollo wing saf ety guidelines should alwa ys be used when operating the General Safety: ■ DO NO T operate or ser vice this equipment bef ore reading this entire manual. The operator MUST BE f amiliar with proper saf ety precautions a ...

  • Multiquip DCA180SSJU - page 11

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 11 1 RULES FOR SAFE OPERA TION POWER CORD (POWER ON) WET HANDS Dur ing operation of this gener ator , there e xists the possibility of which can cause or e v en T o av oid these hazards: NEVER use damaged or wor n cables when connecting equipment to the generator . Make sure ...

  • Multiquip DCA180SSJU - page 12

    P A GE 12 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) RULES FOR SAFE OPERA TION Battery Safety Use the f ollo wing guidelines when handling the batter y: ■ The batter y contains acids that can cause injur y to the ey es and skin. T o a v oid e y e irr itation, wear saf ety glasses. ■ Use well insulated glo v es whe ...

  • Multiquip DCA180SSJU - page 13

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 13 1 Emergencies ■ AL W A YS know the location of the nearest . ■ AL W A YS know the location of the nearest and . ■ AL W A YS know the location of the nearest phone or in case of emergencies . ■ AL W A YS ha v e easy access to the phone numbers of the nearest , and ...

  • Multiquip DCA180SSJU - page 14

    P A GE 14 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) The DCA-180SSJU generator is equipped with a n umber of saf ety decals (Figures 2 & 3). These decals are provided f or operator saf ety and maintenance inf or mation. The illustration belo w and on the preceding page sho w the decals as the y appear on the machi ...

  • Multiquip DCA180SSJU - page 15

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 15 1 GENERA TOR DECALS Figure 3. Generator Decals (Cont inued) ...

  • Multiquip DCA180SSJU - page 16

    P A GE 16 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Figure 4. T ypical Generator Gr ounding Application INST ALLA TION ...

  • Multiquip DCA180SSJU - page 17

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, b ystanders, and o v erhead obstructions. Mak e sure the generator is on secure le v el ground so that it cannot slide or shift around. Also install the generator in a manner so that the e xhau ...

  • Multiquip DCA180SSJU - page 18

    P A GE 18 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) GENERAL INFORMA TION DCA-180SSJU Whisperwatt™ Series F amiliarization Generator The MQ P ow er Model DCA-180SSJU is a 180 kW (Figure 5) that is designed as a high quality por tab le (requires a trailer f or transpor t) po wer source f or telecom sites , lighting f ...

  • Multiquip DCA180SSJU - page 19

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 19 1 MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T IN O I T P I R C S E D 1y l b m e s s A l e n a P l a n i m r e T t u p t u O 2y l b m e s s A s e l c a t p e c e R t u p t u O 3y l b m e s s A r e t l ...

  • Multiquip DCA180SSJU - page 20

    P A GE 20 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) DIAGNOSTIC DISPLA Y The diagnostic displa y panel located inside the control bo x on the generator (Figure 6) is designed to meet the needs f or instrumentation and control of electronically controlled engine communication using the SAEJ1939 Controller Area Network ...

  • Multiquip DCA180SSJU - page 21

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 21 1 First Time Star t Up 1 . When pow er is first applied to the diagnostic displa y , the “Logo” is displa y ed. 2 . The “W ait to Star t” message will be displa yed f or engines with a pre-star tup sequence . Once the “W ait to Star t” message is no longer dis ...

  • Multiquip DCA180SSJU - page 22

    P A GE 22 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) 2. The language choices will be displa y ed. Use the “Arro w” b uttons to scroll through the selections and touch “Enter” to mak e a selection. 3. No w that y ou ha v e selected the language, touch the “Menu” button to return to the main menu displa y . ...

  • Multiquip DCA180SSJU - page 23

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 23 1 First Time Star t Up 1 . When pow er is first applied to the diagnostic displa y , the “Logo” is displa y ed. 2 . The “W ait to Star t” message will be displa yed f or engines with a pre-star tup sequence . Once the “W ait to Star t” message is no longer dis ...

  • Multiquip DCA180SSJU - page 24

    P A GE 24 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) 2. The language choices will be displa y ed. Use the “Arro w” b uttons to scroll through the selections and touch “Enter” to mak e a selection. 3. Now that y ou ha v e selected the language, touch the “Menu” button to return to the main menu displa y . S ...

  • Multiquip DCA180SSJU - page 25

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 25 1 2 . The main menu will pop up on the displa y . Use the “Arro w Buttons” to scroll through the menu until the “Engine Configuration” menu item has been highlighted. 3. Once the “Engine Configuration” menu item has been highlighted touch the “Enter Button? ...

  • Multiquip DCA180SSJU - page 26

    P A GE 26 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) ! ! ! Indicates Auxiliary Gage Fault Indicates Fault Warning Indicates Derate or Shutdown Condition Fault 5. T ouching the “Enter Button” will redispla y the hidden f ault. T ouching the “Enter Button” once again will hide the f ault and retur n the screen t ...

  • Multiquip DCA180SSJU - page 27

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 27 1 Shut Down Codes 1 . During nor mal operation the single or f our par ameter screen will be displa y ed. 2 . When the diagnostic displa y receiv es a se v e re f ault code from an engine control unit the single or f our parameter screen will be replaced with the “Shutd ...

  • Multiquip DCA180SSJU - page 28

    P A GE 28 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) 3 . Once the “Adjust Backlight” menu item has been highlighted touch the “Enter Button” to activate the “Adjust Bac klight” function. 4. Use the “Arro w Buttons” to select the desired backlight intensity . 5. T ouch the “Menu Button” to retur n t ...

  • Multiquip DCA180SSJU - page 29

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 29 1 Select Units 1. Star ting at the single or f our engine parameter displa y touch the “Menu Button”. 2. The main menu will pop up on the displa y . Use the arrow b uttons to scroll through the menu until the “Select Units” is highlighted. 3. Once the “Select Un ...

  • Multiquip DCA180SSJU - page 30

    P A GE 30 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) 3. Once the “Setup 1-up Displa y” menu icon has been highlighted touch the “Enter Button” to access the “Setup 1-up displa y” function. 4. Three options are av ailab le f or modification of the 1-Up displa y . a). Use defaults- This option contains a set ...

  • Multiquip DCA180SSJU - page 31

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 31 1 1 1 . T ouch the “Enter Button” to deselect the selected parameter remo ving it from the list of parameters being displa y ed on the 1-up displa y . 12 . Use the “Arrow Button” to scroll and highlight the desired parameter that has not been selected f or displa ...

  • Multiquip DCA180SSJU - page 32

    P A GE 32 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) COOL 1800 RPM 0 1500 3000 TEMP ENG RPM 98% 14.2 57 PSI 1000 RPM LOAD RPM BATT VOL T ENG RPM OIL PRES Setup 4-Up Displa y 1. F rom the single or f our engine parameter displa y touch the “Menu Button”. 2 . The main menu will pop up on the displa y . Use the “Ar ...

  • Multiquip DCA180SSJU - page 33

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 33 1 9 . The parameter that is highlighted is the selected parameter f or the screen. Use the “Arro w Buttons” to highlight the ne w parameter to be placed in the quadrant selected in the pre vious screen. 1 0 . T ouch the “Enter Button” to change the selected parame ...

  • Multiquip DCA180SSJU - page 34

    P A GE 34 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) 4 . T ouch “Select” to enter the “Gage Data” displa y . When “Gage Data” is selected the P ow erView will communicate with the analog gages at a fix ed rate of 38.4k Band, 8 data bits, no parity chec k, 1 stop bits, half duple x. 5 . Use the “Arro w Bu ...

  • Multiquip DCA180SSJU - page 35

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 35 1 1 1 . T ouch the “Menu” b utton to retur n to “Utilities” menu. T ouch the “Men u b utton again to retur n to the “Main” menu. MODBUS SETUP 1 . Star ting at the single or f our engine parameter displa y , touch the “Menu Button”. 2 . The main menu will ...

  • Multiquip DCA180SSJU - page 36

    P A GE 36 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) GLOSSAR Y (T r oub leshooting inf ormation) CANBUS F AILURE Diagnostic Displa y has not receiv ed an y CAN messages f or at least 30 seconds . NO D A T A Diagnostic Displa y has not receiv ed the par ticular message being display ed for at least 5 seconds . NO T SUP ...

  • Multiquip DCA180SSJU - page 37

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 37 1 GENERA TOR CONTROL P ANEL The definitions below describe the controls and functions of the DCA-180SSJU (Figure 7). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Normally 60 Hz. 2. A C Ammeter – Indicates the amount of current the load is dra wi ...

  • Multiquip DCA180SSJU - page 38

    P A GE 38 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Figure 8. Engine Operating P anel ENGINE OPERA TING P ANEL The definitions below describe the controls and functions of the DCA-180SSJU (Figure 8). 1. Panel Light – Normally used in dar k areas or at night time. When activated, panel lights will illuminate . When ...

  • Multiquip DCA180SSJU - page 39

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 39 1 ENGINE OPERA TING P ANEL 9. Pre-Heat Lamp – When lit, indicates engine is in the pre-heating mode (f or star ting during cold weather operating conditiions). When lamp goes off engine is ready f or star ting. 10 . W arning Lamp – This lamp will illuminate when a cri ...

  • Multiquip DCA180SSJU - page 40

    P A GE 40 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Output T erminal Familiarization The “ ” (Figure 9) is provided with the f ollo wing: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Break ers @ 50 amps ■ ■ ■ ■ ■ T wo (2) 100V GFCI receptacles ...

  • Multiquip DCA180SSJU - page 41

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 41 1 120 V A C GFCI Receptac les There are two 120 V A C , 20 amp GFCI (Duple x Nema 5- 20R) recepacles pro vided on the output ter minal panel. These receptacles can be accessed in an y position. Each receptacle is protected by a 20 amp circuit break er . These break ers ar ...

  • Multiquip DCA180SSJU - page 42

    P A GE 42 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Figure 14. Connecting Loads Connecting Loads Loads can be connected to the generator b y the or the con vienience receptacles (Figure 14). Mak e sure to read the operation manual bef ore attempting to connect a load to the generator . T o protect the output ter mina ...

  • Multiquip DCA180SSJU - page 43

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 43 1 LOAD APPLICA TION Single Phase Load Alwa ys be sure to check the nameplate on the gener ator and equipment to insure the w attage, amperage , frequency , and v oltage requirements are satisf actorily supplied by the generator f or operating the equipment. Generally , th ...

  • Multiquip DCA180SSJU - page 44

    P A GE 44 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Maxim um Amps T able 8 sho ws the amps the generator can pro- vide. DO NO T exceed the maxim um amps as listed. GENERA TOR OUTPUTS Generator Output V oltages A wide range of v oltages are a v ailab le to supply v oltage f or many diff erent applications. V oltages a ...

  • Multiquip DCA180SSJU - page 45

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 45 1 How to Read the A C Ammeter and A C V oltage Gauges. The A C ammeter and A C voltmeter gauges are controlled b y the A C ammeter and A C v oltmeter change-ov er s witches . Both of these s witches are located on the control panel and DO NO T effect the gener ator output ...

  • Multiquip DCA180SSJU - page 46

    P A GE 46 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) OUTPUT TERMINAL P ANEL CONNECTIONS Figure 22. V oltage Chang e-Over Boar d 240V Configuration UVWO T erminal Output V oltages V ar ious output v oltages can be obtained using the UVWO output ter minal lugs. The voltages at the terminals are de- pendent on the placem ...

  • Multiquip DCA180SSJU - page 47

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 47 1 OUTPUT TERMINAL P ANEL CONNECTIONS Figure 27. V oltage Change-Over Board 480V Configuration Figure 28. Output T erminal Lugs 3Ø-480V Connections 2. Connect the load wires to the as sho wn in Figure 28. 3. T ur n the v oltage regulator knob (Figure 24) cloc kwise to inc ...

  • Multiquip DCA180SSJU - page 48

    P A GE 48 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) SETUP Figure 31. Engine Oil Dipstic k When chec king the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by remo ving the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere Engine Owner& ...

  • Multiquip DCA180SSJU - page 49

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 49 1 SETUP Refueling Pr ocedure: 1. Le vel T anks – Mak e sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 33). Figure 33. Only Fill on Le vel Ground ONL Y! use when refueling. NO T ...

  • Multiquip DCA180SSJU - page 50

    P A GE 50 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Da y-to-da y addition of coolant is done from the reco v er y tank. When adding coolant to the radiator , DO NO T remov e the radiator cap until the unit has completely cooled. See T abl e 10 f or engine , radiator , and recov er y tank coolant capacities. Mak e sur ...

  • Multiquip DCA180SSJU - page 51

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 51 1 SETUP When connecting batter y do the follo wing: 1. NEVER connect the batter y cables to the battery ter minals when the is in either the MANU AL or AU TO position. AL W A YS make sure that the is in the OFF/RESET position when connecting the batter y . 2. Place a smal ...

  • Multiquip DCA180SSJU - page 52

    P A GE 52 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Star ting (Manual) 1. Place the engine speed switch (Figure 42) in the “ LO W ” (down) position Figure 43. MPEC Contr ol Switch (Manual P osition) GENERA TOR ST ART -UP PROCEDURE (MANUAL) The engine's e xhaust contains har mful emissions. . Direct e xhaust ...

  • Multiquip DCA180SSJU - page 53

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 53 1 10. V er ify that the Engine Running status LED on the MPEC unit (Figure 46) is ON (lit) after the engine has been star ted. 3 . If any abnormalities exists , the W ar ning and Emergency Stop lamps on the Engine Operating P anel will be lit. 4. Place the (Figure 43) in ...

  • Multiquip DCA180SSJU - page 54

    P A GE 54 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) When the generator is set in the AU TO mode , the generator will in the e v ent of comercial pow er f alling below a prescr ibed le vel b y means of a contact closure that is generated automatically b y a transf er s witch. NO TE Star ting (A uto Mode) Bef ore conne ...

  • Multiquip DCA180SSJU - page 55

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 55 1 1. P erf orm steps 1 through 6 in the section as outlined in the . 2. Place the (Figure 56) in the HIGH position 4. Continue operating the generator as s outlined in the procedure (star t at step 5). Figure 57. MPEC Contr ol Switch (A UT O) When r unning the generator i ...

  • Multiquip DCA180SSJU - page 56

    P A GE 56 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Normal Shutdown Pr ocedure T o shutdown the generator use the f ollowing procedure: 1. Place both the MAIN , GFCI and LO AD circuit breakers as sho wn in Figure 40 to the OFF position. 2. Place the engine speed s witch (Figure 58) in the “ ” (down) position. Fig ...

  • Multiquip DCA180SSJU - page 57

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 57 1 MAINTENANCE (ENGINE) Service Daily If the engine is operating in v er y or conditions , a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption. Change air cleaner more if these ...

  • Multiquip DCA180SSJU - page 58

    P A GE 58 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) MAINTENANCE (ENGINE) Generator Storage F or longe ter m storage of the gener ator the f ollowing is recommended:  Fill the fuel tank completely . T reat with a fuel stabiliz er if necessar y .  Completely drain the oil from the crankcase and refill if necessar ...

  • Multiquip DCA180SSJU - page 59

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 59 1 MAINTENANCE (HEA TER/CHARGER) T o ensure adequate star ting capability , alwa ys hav e power applied to the generator's . NO TE Figure 60. DCA-180SSJUBattery Charger & Jac ket W ater Heater P o wer Connections Jac ket W ater Heater and Internal Batter y Char ge ...

  • Multiquip DCA180SSJU - page 60

    P A GE 60 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) MAINTENANCE (TRAILER) 8. Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim. 9. Tire Ply - The tire ply (la yers) n umber is rated in ...

  • Multiquip DCA180SSJU - page 61

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 61 1 MAINTENANCE (TRAILER) Hydraulic Sur ge Brakes Hydraulic surge br ak es (Figure 61) should not require any special attention with the e xception of routine maintenance such as shoe and lining replacement. Brake lines should be periodically check ed f or crac ks , kinks, ...

  • Multiquip DCA180SSJU - page 62

    P A GE 62 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are proper ly matched. Tire W ear/Inflation Tire inflation pressure ...

  • Multiquip DCA180SSJU - page 63

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 63 1 use an pneumatic air gun to tighten wheel lug nuts . Figure 63. Wheel Lug Nuts Tightening Sequence MAINTENANCE (TRAILER) NO TE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer . Be sure to use onl ...

  • Multiquip DCA180SSJU - page 64

    P A GE 64 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) TRAILER WIRING DIAGRAM Figure 62. T railer/T owing V ehic le Wiring Diagram ...

  • Multiquip DCA180SSJU - page 65

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 65 1 GENERA TOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram ...

  • Multiquip DCA180SSJU - page 66

    P A GE 66 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) DCA-180SSJU — ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram ...

  • Multiquip DCA180SSJU - page 67

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 67 1 Practically all breakdo wns can be pre v ented b y proper handling and maintenance inspections , but in the e vent of a breakdo wn, use T ab le 17 shown below f or diagnosis of the Generator . If the prob lem cannot be remedied, consult our compan y's b usiness off ...

  • Multiquip DCA180SSJU - page 68

    P A GE 68 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) TROUBLESHOOTING (ENGINE CONTROLLER) Practically all breakdo wns can be pre v ented b y proper handling and maintenance inspections, b ut in the ev ent of a breakdown, use T ab le 18 (Engine Controller T roubleshooting) as a basic guideline f or troubleshooting the M ...

  • Multiquip DCA180SSJU - page 69

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 69 1 NOTES ...

  • Multiquip DCA180SSJU - page 70

    P A GE 70 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the bac k page of the manual if there are any questions . SAMPLE P ARTS LIST NO . P A ...

  • Multiquip DCA180SSJU - page 71

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 71 1 SUGGESTED SP ARE P ARTS P ar t number on this Suggested Spare P ar ts list ma y supercede/replace the P/N sho wn in the te xt pages of this book. NO TE DCA-180SSJU WHISPER W A TTGENRA T OR W/JOHN DEERE 6068HF485 TURBO DIESEL ENGINE 1 T O 3 UNITS Qty . P/N Description 1 ...

  • Multiquip DCA180SSJU - page 72

    P A GE 72 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) GENERA TOR ASSY . GENERA T OR ASSY . ...

  • Multiquip DCA180SSJU - page 73

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 73 1 GENERA TOR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 C0110000602 R O T OR ASSY . ........................... 1 ........ INCLUDES ITEMS W/# 1-1# FIELD ASSY . .............................. 1 ........ NO T SOLD SEP ARETL Y 1-2# 0601842334 RESI ...

  • Multiquip DCA180SSJU - page 74

    P A GE 74 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) CONTROL P ANEL ASSY . CONTR OL P ANEL ASSY . ...

  • Multiquip DCA180SSJU - page 75

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 75 1 CONTROL P ANEL ASSY . CONTR OL P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4223000303 CONTROL P ANEL 1 2 M4223000404 CONTROL P ANEL 1 2-1 022100100 SEAL R UBBER 2 2-2 022100165 SEAL R UBBER 2 3 0605011211 PIN 2 4 0017108040 HEX. HEAD BOL T 4 5 0601807642 ...

  • Multiquip DCA180SSJU - page 76

    P A GE 76 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) CONTR OL BO X ASSY . CONTROL BOX ASSY . ...

  • Multiquip DCA180SSJU - page 77

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 77 1 CONTROL BOX ASSY . CONTR OL BO X ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3213001302 CONTROL BO X 1 2 0601809666 CURRENT TRANSFORMER, 300/5A 3 3 0027106018 MA CHINE SCREW 6 4 0601870423 CIRCUIT BREAKER, 500A 1 4A 0021006045 MA VHINE SCREW 4 4B 0207006000 HEX ...

  • Multiquip DCA180SSJU - page 78

    P A GE 78 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) CONTR OL BO X ASSY . CONTROL BOX ASSY . ...

  • Multiquip DCA180SSJU - page 79

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 79 1 CONTR OL BO X ASSY . ( CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 27 M4260500003 SET P ANEL, ELECTRIC P AR TS 1 28 0016908020 HEX. HEAD BOL T 4 29 0602202592 ST ARTER RELA Y 1 29A 0030006000 HEX. NUT 2 30 0027106016 MA CHINE SCREW 2 31 L Y2DUS12VDC RELA Y ...... ...

  • Multiquip DCA180SSJU - page 80

    P A GE 80 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) ENGINE AND RADIA TOR ASSY . ENGINE AND RADIA T OR ASSY . ...

  • Multiquip DCA180SSJU - page 81

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 81 1 ENGINE AND RADIA TOR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4923200034 ENGINE 1 1A 0602015230 F AN BEL T 1 1-1 RE504836 CARTRIDGE, OIL FIL TER .............................................. 1 .............. REPLA CES P/N 060204 ...

  • Multiquip DCA180SSJU - page 82

    P A GE 82 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) ENGINE AND RADIA TOR ASSY . (CONT) ENGINE AND RADIA T OR ASSY . (CONT .) ...

  • Multiquip DCA180SSJU - page 83

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 83 1 ENGINE AND RADIA TOR ASSY . (CONT) ENGINE AND RADIA T OR ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 43 0605515199 HOSE BAND 3 44 M4310401004 INTER COOLER PIPE 1 45 M4310501303 INTER COOLER HOSE 1 46 M4310501003 INTER COOLER HOSE 1 47 M4310501403 INTER CO ...

  • Multiquip DCA180SSJU - page 84

    P A GE 84 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTR UM GREY 7-CA ...

  • Multiquip DCA180SSJU - page 85

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 85 1 OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M3230700113 TERMINAL BOARD 1 2 M9220100914 OUTPUT TERMINAL BOL T 5 3 M9220101004 TIE BOL T 5 4 0039320000 HEX. NUT 10 5 0040020000 LOCK W ASHER 15 6 0041420000 W ASHER, FLA T 20 7 ...

  • Multiquip DCA180SSJU - page 86

    P A GE 86 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLOW 3-SPECTR UM GREY 7-CA T ...

  • Multiquip DCA180SSJU - page 87

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 87 1 OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 25 M4260600104 BRA CKET , CIRCUIT BREAKER 1 25-1 022100150 R UBBER CUSHION 1 26 0019206020 HEX. HEAD BOL T 2 27 0601812538 RECEPT A CLE, 20A 2 28 0601812538 RECEPT A CLE, 5 ...

  • Multiquip DCA180SSJU - page 88

    P A GE 88 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) BA TTER Y ASSY . BA TTER Y ASSY . ...

  • Multiquip DCA180SSJU - page 89

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 89 1 BA TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0602220196 BA TTER Y 1 2 M9310500404 BA TTER Y SHEET 1 3 M9103000504 BA TTER Y SHEET 1 4 0602220921 BA TTER Y BOL T SET 2 5 M4346900304 BA TTER Y CABLE 1 6 M4346900204 BA TTER Y CABLE 1 7 CAB ...

  • Multiquip DCA180SSJU - page 90

    P A GE 90 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) MUFFLER ASSY . MUFFLER ASSY . ...

  • Multiquip DCA180SSJU - page 91

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 91 1 MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4330100502 MUFFLER 1 2 0016910025 HEX. HEAD BOL T 4 3 M4333000303 EXHA UST PIPE 1 4 0602325066 CLAMP 1 5 M4333200004 GASKET 1 6 0017112055 HEX. HEAD BOL T 4 7 M4330300004 CO VER 2 8 0016908020 H ...

  • Multiquip DCA180SSJU - page 92

    P A GE 92 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) FUEL T ANK ASSY . FUEL T ANK ASSY . ...

  • Multiquip DCA180SSJU - page 93

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 93 1 FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4363000102 FUEL T ANK 1 1-1 0605505070 CAP . FUEL T ANK 1 2 0605501069 FUEL SENDER UNIT 1 3 0605516090 GASKET 1 4 0027104016 MA CHINE SCREW 5 5 M4363200104 T ANK BAND 2 6 M9310500104 SUPPO ...

  • Multiquip DCA180SSJU - page 94

    P A GE 94 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) ENCLOSURE ASSY . ENCLOSURE ASSY . THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTR UM GREY 7-CA T O GOLD 4-S ...

  • Multiquip DCA180SSJU - page 95

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 95 1 ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 M4413000302 BASE 1 2 M1413400004 CO VER 1 3 0019208020 HEX. HEAD BOL T 2 4 M4423000312 FRONT FRAME 1 4A M4493102513 A COUSTIC SHEET 1 5 M4423000412 FRONT FRAME 1 5A M4493102513 A COUSTIC SHEE ...

  • Multiquip DCA180SSJU - page 96

    P A GE 96 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT .) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTR UM GREY ...

  • Multiquip DCA180SSJU - page 97

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 97 1 ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 28 0037906000 SELF-LOCKING U NUT 8 28A 0041206000 W ASHER, FLA T 8 29 M9113000002 DOOR HANDLE 1 30 0021806016 MA CHINE SCREW 4 30A 0030006000 HEX. NUT 4 31 M9110100204 HINGE 2 31A M9116100004 W ASHER 2 ...

  • Multiquip DCA180SSJU - page 98

    P A GE 98 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) ENCLOSURE ASSY . (CONT .) ENCLOSURE ASSY . (CONT . ) THE SERIAL NUMBER MA Y BE REQUIRED . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINTED P ANEL T O INDICA TE COLOR OF UNIT: 1-ORANGE 5-BLA CK 2-WHITE 6-CA TERPILLAR YELLO W 3-SPECTR UM GRE ...

  • Multiquip DCA180SSJU - page 99

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 99 1 ENCLOSURE ASSY . (CONT .) NO . P AR T NO . P AR T NAME QTY . REMARKS 51 M4453001203 SIDE DOOR 1 51A M4493403804 ACOUSTIC SHEET 1 52 M4453001303 SIDE DOOR 1 52A M4493403904 ACOUSTIC SHEET 1 53 M4453001003 SIDE DOOR 1 53A M4493403004 ACOUSTIC SHEET 1 54 M4453001103 SIDE D ...

  • Multiquip DCA180SSJU - page 100

    P A GE 100 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) RUBBER SEALS ASSY . R UBBER SEALS ASSY . ...

  • Multiquip DCA180SSJU - page 101

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 101 1 RUBBER SEALS ASSY . R UBBER SEAL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229201240 R UBBER SEAL 4 2 0228900945 R UBBER SEAL 4 3 0228901200 R UBBER SEAL 3 4 0228901260 R UBBER SEAL 3 5 0228901055 R UBBER SEAL 4 6 0228900600 R UBBER SEAL 1 7 0228900660 R UBB ...

  • Multiquip DCA180SSJU - page 102

    P A GE 102 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . ...

  • Multiquip DCA180SSJU - page 103

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 103 1 NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0229201240 R UBBER SEAL 4 1-1 M4550000303 DECAL; OPERA TING PROCEDURES 1 M45000030 1-2 M9520100304 DECAL; SAFETY INSTR UCTIONS 1 M92010030 1-3 M9520100603 DECAL; CA UTION 2 M92010060 2-1 M3550002702 DECAL; ...

  • Multiquip DCA180SSJU - page 104

    P A GE 104 — DCA-180SSJU — OPERA TION AND P ARTS MANU AL — REV . #3 (02/01/10) TERMS AND CONDITIONS OF SALE — P ARTS P A YM ENT TERMS T erms of payment for par ts are net 30 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice. All shipments are F . O.B. point of origin. Multiqui ...

  • Multiquip DCA180SSJU - page 105

    DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 105 1 NOTES ...

  • Multiquip DCA180SSJU - page 106

    P AR TS AND OPERA TION MANUAL OPERA TION AND P ARTS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. MQ P ow er and the MQ P ower logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permissi ...

Manufacturer Multiquip Category Portable Generator

Documents that we receive from a manufacturer of a Multiquip DCA180SSJU can be divided into several groups. They are, among others:
- Multiquip technical drawings
- DCA180SSJU manuals
- Multiquip product data sheets
- information booklets
- or energy labels Multiquip DCA180SSJU
All of them are important, but the most important information from the point of view of use of the device are in the user manual Multiquip DCA180SSJU.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Multiquip DCA180SSJU, service manual, brief instructions and user manuals Multiquip DCA180SSJU. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Multiquip DCA180SSJU.

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A complete manual for the device Multiquip DCA180SSJU, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Multiquip DCA180SSJU by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Multiquip DCA180SSJU.

A complete Multiquip manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Multiquip DCA180SSJU - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Multiquip DCA180SSJU, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Multiquip DCA180SSJU, that we can find in the current document
3. Tips how to use the basic functions of the device Multiquip DCA180SSJU - which should help us in our first steps of using Multiquip DCA180SSJU
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Multiquip DCA180SSJU
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Multiquip DCA180SSJU in a specific country, if it was not possible to solve the problem on our own.

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