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Manual Exmark 977

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  • Exmark 977 - page 1

    PHAZER ™ For Serial Nos. 820,977 & Higher Part No. 4500-488 Rev . C ...

  • Exmark 977 - page 2

    W ARNING CALIFORNIA Proposition 65 W ar ning The engine exhaust from this product contains chemicals known to the State of Califor nia to cause cancer , bir th defects, or other reproductiv e har m. Important: IMPORT ANT The engine in this product is not equipped with a spar k ar rester mufer . It is a violation of Califor nia Public Resource Co ...

  • Exmark 977 - page 3

    Introduction CONGRATULATIONS on the purc hase of your Exmark Mo w er . T his product has been carefully designed and man ufactured to gi ve you a maximum amount of dependability and years of trouble-free operation. This manual contains operating, maintenance, adjustment, and safety instr uctions for y our Exmark mow er . BEFORE OPERATING Y OUR MO W ...

  • Exmark 977 - page 4

    Contents Introduction . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . 3 Safety .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. 5 Safety Alert Symbol . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . ...

  • Exmark 977 - page 5

    Safety Safety Safety Alert Symbol This Safety Aler t Symbol (Figure 2) is used both in this manual and on the mac hine to identify important safety messag es which must be follo wed to avoid accidents This symbol means: ATTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Figure 2 1. Safety alert symbol The safety aler t symbol appears abov e infor ...

  • Exmark 977 - page 6

    Safety DANGER In cer tain conditions gasoline is extremely ammable and v apors are explosi ve. A re or explosion fr om gasoline can bur n y ou, others, and cause proper ty damage. • Fill the fuel tank outdoors on lev el ground, in an open area, when the engine is cold. Wipe up any gasoline that spills. • Never rell the fuel tank or dra ...

  • Exmark 977 - page 7

    Safety Operation W ARNING Operating engine par ts, especially the muf er , become extremely hot. Severe bur ns can occur on contact and de bris, such as leav es, grass, br ush, etc. can catch re. • Allow engine par ts, especially the mufer , to cool befor e touching . • Remo ve accumulated de bris from mufer and engine area. • Ins ...

  • Exmark 977 - page 8

    Safety DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping o v er edges, ditches, steep banks, or w ater can cause rollov ers, which may result in serious injur y , death or drowning . • Do Not mow slopes when grass is w et. • Do Not mo w near drop-offs or near w ater . • Do Not mo w slopes gr ...

  • Exmark 977 - page 9

    Safety • Charge batteries in an open well v entilated area, aw ay from spark and ames . Unplug charger before connecting or disconnecting from battery . W ear protecti v e clothing and use insulated tools . DANGER Charging or jump star ting the batter y may produce explosive gases. Batter y gases can explode causing serious injur y . • Keep ...

  • Exmark 977 - page 10

    Safety Safety and Instructional Decals • Keep all safety signs legible. R emo ve all grease, dirt and debris from safety signs and instructional labels . • R eplace all w orn, damaged, or missing safety signs . • When replacement components are installed, be sure that current safety signs are afxed to the replaced components . • If an at ...

  • Exmark 977 - page 11

    Safety 109-2463 109-2465 109-2467 109-2490 109-2862 109-2992 1 16-0950 Hour Message Display 1. Hour Meter 4. Neutral 2. PTO 5. Operator ’ s presence switch 3. Parking Brake 6. Battery 1 1 ...

  • Exmark 977 - page 12

    Safety 1 16-1400 12 ...

  • Exmark 977 - page 13

    Specications Specications Model Numbers Serial Nos: 820,977 and Higher PHZ19KA343; PHZ19KA343CA Systems Engine • Engine Specications: See your Engine Owner’ s Manual • RPM: Full Speed: 3750 ±100 RPM (No Load) Idle: 1400 RPM Fuel System • Capacity: 7.7 gal. (29.1 L) • T ype of Fuel: R egular unleaded g asoline, 87 octane or highe ...

  • Exmark 977 - page 14

    Specications Hydrostatic Ground Drive System • Hydrostatic Driv e: T w o Hydro Gear ZT2800 Integ rated driv e systems . • Hydraulic Oil T ype: Use Exmark Premium Hydro Oil. • Speeds: – 0-7.2 mph (11.6 km/hr) forward. – 0-4.0 mph (6.4 km/hr) rev erse . • Driv e wheel releases allo w mac hine to be mo v ed when engine is not running an ...

  • Exmark 977 - page 15

    Product Overview T orque Requirements Bolt Location T orque Cutter Housing Spindle Nut 140-145 ft-lb (190-197 N-m) Blade Mounting Bolt 115-120 ft-lb (156-163 N-m) Anti-Scalp Roller Nyloc Nut 40-45 ft-lb (54-61 N-m) Engine Mounting Bolts 25-30 ft-lb (34-41 N-m) Wheel Lug Nuts 90-95 ft-lb (122-129 N-m) Clutch R etaining Bolt (secured with threadloc k ...

  • Exmark 977 - page 16

    Operation Operation Note: Deter mine the left and right sides of the machine from the nor mal operating position. Controls Motion Control Levers The motion control levers located on each side of the console control the forward and rev erse motion of the mac hine . The levers control the ow of h y draulic oil from the hydrostatic pump to the driv ...

  • Exmark 977 - page 17

    Operation The hour meter records the number of hours that the engine has r un. Figure 6 1. LCD Indicators 2. Low voltage indicator light 3. Hour/V oltage display The hour meter is recording when the decimal point is ashing in Hour/V oltage display . Hours are displayed when the key is off or when the machine is r unning . Note: If the ignition k ...

  • Exmark 977 - page 18

    Operation Make sure y ou understand the controls , their locations , their functions , and their safety requirements . R efer to the Maintenance section and perfor m all the necessar y inspection and maintenance steps . Operating Instructions Open the Fuel Shut-Off V alve R otate the valv e 1/4 turn counterclockwise to turn on fuel. Starting the En ...

  • Exmark 977 - page 19

    Operation 6. Allow the engine to r un for a minimum of 15 seconds , then turn the ignition switch to the “OFF” position to stop the engine . 7. R emov e the key to prev ent children or other unauthorized persons from starting engine . 8. Close the fuel shut-off valv e when the machine will not be in use for a few days , when transporting, or wh ...

  • Exmark 977 - page 20

    Operation Figure 8 1. Handles Out (Neutral Lock) 4. Forward 2. Handles In (Neutral) 5. Reverse 3. Front of Unit Driving in Reverse 1. Mov e the motion control levers inward to the center to the neutral unloc ked position. 2. T o mo ve rearw ard in a straight line applying equal pressure pull both motion control levers rearw ard. T o turn left or ri ...

  • Exmark 977 - page 21

    Operation CAUTION This unit does not hav e proper tur n signals, lights, reectiv e markings, or a slow moving vehicle emblem. Driving on a street or roadway without such equipment is dangerous and can lead to accidents causing per sonal injur y . Driving on a street or roadway without such equipment may also be a violation of State la ws and the ...

  • Exmark 977 - page 22

    Maintenance Maintenance Note: Deter mine the left and right sides of the machine from the nor mal operating position. W ARNING While maintenance or adjustments are being made, someone could star t the engine. Accidental starting of the engine could seriously injure you or other bystanders. Remo ve the k ey from the ignition s witch, engage parking ...

  • Exmark 977 - page 23

    Maintenance Periodic Maintenance Check Engine Oil Level Service Interval: Before each use or daily 1. Stop engine and w ait for all moving parts to stop . Make sure unit is on a level surface . 2. Check with engine cold. 3. Clean area around dipstic k. R emo v e dipstic k and wipe oil off . Reinsert the dipstic k. Screw into place. R emo ve the dip ...

  • Exmark 977 - page 24

    Maintenance 2. Make sure the booster is a good and fully charged lead acid batter y at 12.6 v olts or greater . Use properly sized jumper cables (4 to 6 A W G) with short lengths to reduce v oltage drop between systems . Make sure the cables are color coded or labeled for the cor rect polarity . CAUTION Connecting the jumper ca bles incor rectl y ( ...

  • Exmark 977 - page 25

    Maintenance Figure 1 1 1. Do Not use wrench here for blade installation. Maintain 140–145 ft-lb (190–197 N-m) 2. Use 1 inch wrench here to hold spindle for blade replacement. 3. Cone towards bolt head 4. T orque to 1 15–120 ft-lb (156–163 N-m) W ARNING Incor rect installation of the blade or components used to retain the blade can be danger ...

  • Exmark 977 - page 26

    Maintenance Service Air Cleaner Service Interval: Every 50 hours—Service the air cleaner . (May need more often under severe conditions. See the Engine Owner’s Manual for additional information.) 1. Stop engine, w ait for all mo ving parts to stop , and remov e k ey . Engag e parking brak e . 2. See Engine Owner’ s Man ual for cleaning instr ...

  • Exmark 977 - page 27

    Maintenance Lubricate Grease Fittings Note: See char t for ser vice inter v als. 1. Stop engine, w ait for all mo ving parts to stop , and remov e k ey . Engag e parking brak e . 2. Lubricate ttings with one to two pumps of NGLI grade #2 m ulti-purpose gun grease. R efer to the follo wing chart for tting locations and lubrication schedule. Lu ...

  • Exmark 977 - page 28

    Maintenance 9. Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing . 10. With the open end of the wheel facing up , ll the area inside the wheel around the axle full of NGLI grade #1 multi-purpose grease. 11. Insert the second bearing and new seal into the wheel. 12. Apply a thread locking adhe ...

  • Exmark 977 - page 29

    Maintenance 6. Add oil until it reaches the FULL COLD line on the expansion reser v oir . Exmark Premium Hydro Oil is recommended. R efer to the c hart for an acceptable alternativ e: Hydro Oil Change Inter v al Exmark Premium Hydro Oil (Preferred) 500 Hours Mobil 1 15W50 250 Hours 7. Raise the rear of mac hine up and support with jack stands (or e ...

  • Exmark 977 - page 30

    Maintenance Adjustments Note: Disengag e PTO , shut off engine , w ait for all moving parts to stop , engage parking brake, and remov e key before ser vicing, cleaning, or making any adjustments to the unit. Deck Leveling 1. P osition mo wer on a at surface . 2. Stop engine, w ait for all mo ving parts to stop , and remov e k ey . Engag e parkin ...

  • Exmark 977 - page 31

    Maintenance Figure 15 1. Adjust stop Adjust Throttle Lever T ension 1. Stop engine, w ait for all mo ving parts to stop , and remov e k ey . Engag e parking brak e . 2. T ension in throttle lev er can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console (Figure 16). Figure 16 1. Hex bolt 5. Lever 2. Spr ...

  • Exmark 977 - page 32

    Maintenance 2. Raise deck to the transport (maximum cutting height) position. Lift the front of unit and suppor t unit using jack stands or equiv alent suppor t. 3. Clean out any g rass build-up from underside of deck and in discharge chute . W aste Disposal Motor Oil Disposal Engine oil and h ydraulic oil are both pollutants to the environment. Di ...

  • Exmark 977 - page 33

    T roubleshooting T roubleshooting Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use. When a problem occurs , do not ov erlook the simple causes . F or example: starting problems could be caused by an empty fuel tank. The following table lists some of the common causes of ...

  • Exmark 977 - page 34

    T roubleshooting Problem Possible Cause Cor rectiv e Action 1. Engine load is ex cessiv e 1. Reduce the ground speed. 2. Oil level in the crankcase is lo w . 2. Add oil to the crankcase . Engine ov erheats 3. Cooling ns and air passages for the engine are plugg ed. 3. Remo ve the obstr uctions from the cooling ns and air passages . 1. Tire pr ...

  • Exmark 977 - page 35

    Schematics Schematics Electrical Diagram 35 ...

  • Exmark 977 - page 36

    Schematics Electrical Logic Schematic 36 ...

  • Exmark 977 - page 37

    Conditions and Products Co vered Exmark Mfg. Co. Inc. and its aff iliate, Exmark W arranty Company , pursuant to an agreement between them, jointly warrant on the terms and conditions herein, that we will repair , replace or adjust any part on these products and found by us (in the ex ercise of our reasonable discretion) to be defect iv e in factor ...

  • Exmark 977 - page 38

    38 ...

  • Exmark 977 - page 39

    G01 1841 Figure 17 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees . Use the slope indicator to determine the degree of slope of hills before operating. Do Not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. 2. ...

  • Exmark 977 - page 40

    MID-MOUNT RIDING A CCESSORIES AND OPTIONS SEE EXMARK’S COMPLETE LINE OF A CCESSORIES AND OPTIONS W ALK-BEHIND A CCESSORIES AND OPTIONS GRASS CA TCHER MICRO-MULCH SYSTEM TURF STRIPER ST ANDON CUST OM RIDE SEA T SUSPENSION SYSTEM FULL SUSPENSION SEA T DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12 V PO WER PORT MICRO-MULCH SYSTEM OPERA T OR CONTROLLED ...

Manufacturer Exmark Category Lawn Mower

Documents that we receive from a manufacturer of a Exmark 977 can be divided into several groups. They are, among others:
- Exmark technical drawings
- 977 manuals
- Exmark product data sheets
- information booklets
- or energy labels Exmark 977
All of them are important, but the most important information from the point of view of use of the device are in the user manual Exmark 977.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Exmark 977, service manual, brief instructions and user manuals Exmark 977. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Exmark 977.

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A complete manual for the device Exmark 977, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Exmark 977 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Exmark 977.

A complete Exmark manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Exmark 977 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Exmark 977, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Exmark 977, that we can find in the current document
3. Tips how to use the basic functions of the device Exmark 977 - which should help us in our first steps of using Exmark 977
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Exmark 977
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Exmark 977 in a specific country, if it was not possible to solve the problem on our own.

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