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Manual Weber 500 Series

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  • Weber 500 Series - page 1

    W E B E R W E B E R W ARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y . NO TICE TO INST ALLER: These instructions must be left with the o wner and the owner should keep them for future use. FOR Y OUR SAFETY If y ou smell gas: 1. ...

  • Weber 500 Series - page 2

    2  D ANGER Failure to f ollow the Dangers, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing damage to property .  W ARNINGS  Do not store a spare or disconnected LP tank under or near this barbecue .  Improper assemb ly ma y be dang er ous. Ple ...

  • Weber 500 Series - page 3

    3 W ARRANTY Weber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows: Aluminum Castings, 10 years, Cooking Grates and Flavorizer Bars, 3 years, All Remaining Parts, 5 years, when assembled and operated in ...

  • Weber 500 Series - page 4

    © 1997 Weber . Weber , , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher , FlameCheck, and Spider Stopper are U.S. trademarks of W eber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. Printed in the U.S.A. P A TENTS AND TRADEMARKS 4 ...

  • Weber 500 Series - page 5

    5 Contents WARNINGS ................................................................ 2 W arranty & Patents .................................................. 3-4 General Instructions .................................................... 6 Assembly ............................................................... 7-18 Operating Instructions Lightin ...

  • Weber 500 Series - page 6

    6 General Instructions Y our Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food. The Weber Gas Barbecue is po ...

  • Weber 500 Series - page 7

    7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray T wo cooking grates Control panel Molded work table Five Flavorizer Bars Assembl y T ools needed Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed Y ou will need a soap and water solution to check for gas leaks. (See S ...

  • Weber 500 Series - page 8

    Left frame Right frame Wheel frame Leg frame Frame connector Accessory rack W arming rack Front panel Catch pan holder Catch pan T wo drip pans Thermometer T wo wheels Check contents of hardware packs T wo burner control knobs T wo tool holders Eight tubing plugs (two are spares) T wo hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin) (actual ...

  • Weber 500 Series - page 9

    9 Figure 1 Step 2 Assemble wheel frame Y ou will need: wheel frame, two wheels, two wheel hubcaps, hammer and a block of wood. Set one end of wheel frame on the block of wood (or other hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap.Figure 1. Repeat with other wheel and hubcap. W E B E R W E B E R Figure ...

  • Weber 500 Series - page 10

    10 Figure 3 Step 4 Continue frame assembly Y ou will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the dimple to the inside. Figure 3. The l ...

  • Weber 500 Series - page 11

    11 Y our Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 8 (a). b) Are the ends of the burners under the washers at the left rear and left front of the cooking box? The screws are on ...

  • Weber 500 Series - page 12

    12 Frame brace Manifold bracket Figure 9 Step 8 Install manifold bracket Y ou will need: manifold bracket Hook the bracket onto the manifold at approximately the center of the length of the manifold. Place your hand underneath the bracket. Lift the manifold, bracket and cooking box slightly and hook the tab of the bracket onto the frame brace. Figu ...

  • Weber 500 Series - page 13

    13 T ypical natural gas supply installation. Figure 11. T est connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1.  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area w ...

  • Weber 500 Series - page 14

    14 Figure 13 Step 12 Check that all burner valves are off Y ou will need: one burner control knob. V alves are shipped in the OFF position, but you should check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, proceed to the next step. Figure 13. Step 11 Install igniter Note - Th ...

  • Weber 500 Series - page 15

    15 Step 14 Check for gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou chec k for leaks. This will result in a fire or explosion whic h can cause serious bodily injury or death and damage to property .  W ARNING: Do not ignite burner s while leak chec king. C ...

  • Weber 500 Series - page 16

    16 Step 15 Install Flavorizer Bars and Cooking Grates Y ou will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box. Figure 17. Figure 17 Set the cooking grates onto the ledges in the cooking box with the rounded side up. Figure 18. Figure 18 Step 16 Install the bottom tray Y ou will need: bott ...

  • Weber 500 Series - page 17

    17 Step 17 Install Lid Y ou will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 22. Hair pin cotter Hinge pin Figure 22 Step 18 Add tool holders, control panel and burner ...

  • Weber 500 Series - page 18

    18 Step 19 Complete accessory installation Y ou will need: work table, accessory rack, warming rack, four tubing plugs and thermometer . Set the accessory rack across the bottom braces in front of the frame connector . Figure 24 (a). Open the lid and set the warming rack into the slots at the rear of the cooking box. Figure 24 (b). Set the work tab ...

  • Weber 500 Series - page 19

    19 Lighting Summary lighting instructions are on the control panel. 1 2 3 6 5 7 4 Figure 1 Crosso ver Ignition System 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF . (Push each burner control knob down and turn clockwise.) 3) Turn the gas supply valve on.  W ARNING: Do not lean o ver open barbecue. Keep y our fa ...

  • Weber 500 Series - page 20

    20 Manual Lighting  W ARNING: If the b urner does not light, turn the Front burner contr ol knob to OFF and wait 5 minutes to let the gas clear bef ore you try a gain or try to light with a match. 7) After the FRONT burner is lit you can turn on the other burner . Note - Alwa ys light the FRONT burner first. The other burner ignites from the FRO ...

  • Weber 500 Series - page 21

    21 Cooking  W ARNING: Do not move the W eber Gas Barbecue when operating or hot. Y ou can adjust the FRONT and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BACK burners. For example, to sear ...

  • Weber 500 Series - page 22

    22 Check: a) Hose to manifold connection. Figure 3 (a).  W ARNING: If there is a leak at the hose to manifold connection, Figure 3 (a), retighten the hose fitting with a wrench and rechec k for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas . DO NO T OPERA TE THE BARBECUE. Contact W eber-S ...

  • Weber 500 Series - page 23

    23 General Maintenance W eber Spider Stopper Guards Y our Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow , and can cause the gas to flow back out of the air shutter . Figure 4. This could result in a fire i ...

  • Weber 500 Series - page 24

    Figure 11 24 24 View from behind cooking box Wing nuts Figure 10 Guide screw Crossover tube Figure 12 Figure 9 d) Unlatch the Spider Stopper Guards and remove. Figure 9. h) T o reinstall the burners, reverse steps c) through g). g) Lift and twist the burner assembly slightly , to separate the crossover tube from the burners. Figure 12. Remove the b ...

  • Weber 500 Series - page 25

    25 i) Reinstall the Spider Stopper Guards. Slightly rotate the Spider Stopper Guards so that the seams are in line with the V enturi fins. There should be no gaps in the seams or in the fit around the burners and valves. Figure 14. V enturi fin Figure 14 Check fit around valve Check fit around burner Figure 15 White wire Black wire  CA UTION: If ...

  • Weber 500 Series - page 26

    26 Prob lem Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGH position. Experiencing flare-ups:  CA UTION: Do not line the bottom tray with aluminum f oil. Burner flame pattern is erratic. Flame is low when burner is on HIGH. Flames do not run the whole length of the ...

  • Weber 500 Series - page 27

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  • Weber 500 Series - page 28

    28 W E B E R W E B E R ® ® ® ® ® ® ® ® 1 2 3 4 5 7 9 8 11-12 15 16 13 18 19 20 21 23 24 25 48 42 46 45 40 38 37 36 35 33 32 31 29 28 27 41 39 22 17 11 26 34 10 14 30 6 ...

  • Weber 500 Series - page 29

    29 1 Lid (assembly) 2 Lid handle 3 W arming rack 4 Flavorizer bars (5) 5 Cooking grates (2) 6 Work table spacer 7 Work table 8 T ubing plugs (8) 9 1/4-20 x 2 inch bolt 10 Left frame 1 1 1/4-20 x 1/2 inch bolts (6) 12 1/4 inch nylon washers (9) 13 Leg frame 14 Bottom tray 15 Catch pan holder 16 Catch pan 17 Drip pans (2) 18 Accessory rack 19 Frame c ...

  • Weber 500 Series - page 30

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  • Weber 500 Series - page 31

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  • Weber 500 Series - page 32

    A F INAL W ORD OF T HANKS hank you for choosing a W eber Barbecue. Our family her e at W eber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our pr oducts, an occasional error may occur . Our knowledgeable C ustomer Service staff is prepar ed to help you with any problems with parts or ...

Manufacturer Weber Category Gas Grill

Documents that we receive from a manufacturer of a Weber 500 Series can be divided into several groups. They are, among others:
- Weber technical drawings
- 500 Series manuals
- Weber product data sheets
- information booklets
- or energy labels Weber 500 Series
All of them are important, but the most important information from the point of view of use of the device are in the user manual Weber 500 Series.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Weber 500 Series, service manual, brief instructions and user manuals Weber 500 Series. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Weber 500 Series.

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A complete manual for the device Weber 500 Series, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Weber 500 Series by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Weber 500 Series.

A complete Weber manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Weber 500 Series - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Weber 500 Series, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Weber 500 Series, that we can find in the current document
3. Tips how to use the basic functions of the device Weber 500 Series - which should help us in our first steps of using Weber 500 Series
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Weber 500 Series
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Weber 500 Series in a specific country, if it was not possible to solve the problem on our own.

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