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Manual KTM 540

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  • KTM 540 - page 1

    ERSA TZTEILKA T ALOG SP ARE P AR TS MANUAL '98 F AHRGESTELL / CHASSIS ART . NR. 3.204.39 2.98 400 540 SXC ...

  • KTM 540 - page 2

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  • KTM 540 - page 3

    INHAL TSVERZEICHNIS INDEX 34 36 37 38 50 52 52 52 X D 6 7 6 9 7 7 10 12 32 33 40 40 42 43 44 52 52 54 55 1 2 13 99 2 75 75 13 76 7 49 17 21 24 36 37 12 32 34 12 11 30 38 40 44 42 46 47 68 68 68 56 56 56 56 53 54 55 55 79 78 71 70 1 31 45 43 46 47 41 64 63 61 66 34 25 24 20 35 5 6 1 2 4 16 15 11 9 12 13 17 3 12 12 14 Brake Fluid DOT 5.1 80 1 3 10 11 ...

  • KTM 540 - page 4

    INHAL TSVERZEICHNIS INDEX 12 29 26 18 16 15 17 19 2 20 38 38 38 28 9 8 8 36 27 7 8 30 25 13 14 15 9 8 41 5 11 3 4 6 7 2 22 10 12 2 10 11 12 1 20 16 17 40 18 16 15 17 14 13 12 11 13 12 70 10 51 52 42 21 22 20 S IG M A SIGMA S P O R T SPORT 5 0 0 500 6 7 8 10 11 12 13 14 23 24 25 26 27 28 21 30 31 35 1 12 12 9 8 8 10 6 5 7 VORNE FRONT 15 LOCTITE 242 ...

  • KTM 540 - page 5

    INHAL TSVERZEICHNIS INDEX TECHNISCHE DA TEN - FAHRGESTELL 400 / 400/540 SXC Rahmen Zentralrohrrahmen aus Chrom-Molybdän-Stahlrohren Gabel WP Extreme Federweg vorne/hinten 285/320 mm Hinterradfederung Zentralfederbein (WP) mit PRO-LEVER-Anlenkung zur nadelgelagerten Alu-Hinterradschwinge Bremse vorne Scheibenbremse mit gelochter Bremsscheibe, Brems ...

  • KTM 540 - page 6

    TELEGABEL WHITE POWER FRONT FORK WP 400/540 ‘98 34 36 37 38 50 52 52 52 X D 6 7 6 9 7 7 10 12 32 33 40 40 42 43 44 52 52 54 55 1 2 8 8 13 99 98-583.01.4 4 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.01.401.400 GABELBEIN LI. WP“0918S744“ ‘98 FORK LEG L/S WP „0918S744“ ‘98 1 2 583.01.402.400 GABELBEIN RE. WP“0918S744“ ‘98 ...

  • KTM 540 - page 7

    GABELBEINE WHITE POWER FORK LEGS WP 400/540 ‘98 ZUGSTUFE RECHTS REBOUND DAMPING RIGHT DRUCKSTUFE LINKS COMPRESS DAMPING LEFT 5 LITRE 5 L I T R E 5 zu to 5 zu to 2 3 6 11 10 22 5 zu to 23 24 23 24 30 32 5 zu to 35 5 8 16 36 5 zu to 42 42 40 43 42 42 38 43 1 3 5 zu to 6 5 zu to 22 5 zu to 30 5 zu to 32 35 5 8 16 36 5 zu to 70 34 34 98-546.01.1 5 FI ...

  • KTM 540 - page 8

    LENKER, ARMA TUREN HANDLEBAR, CONTROLS 400/540 ‘98 90 94 40 48 42 43 46 49 45 45 44 41 47 3 1 CHOKE BET Ä TIGUNG SIEHE VERGASER! CHOKE SYSTEM SEE CARBURA TOR! 17 10 11 12 14 14 A C E R B IS A C E R B IS 28 820 98-583.02.2 6 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.02.001.300 ALU-LENKER SX,SC,ADVENTURE’97 ALU-HANDLEBAR SX,SC,ADVENT ...

  • KTM 540 - page 9

    HANDBREMSZYLINDER HAND BRAKE CYLINDER 400/540 ‘98 21 10 9 12 11 15 20 23 25 1 16 BREMBO Brake Fluid DOT 5.1 80 97-546.13.6 7 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 502.13.001.044 HANDBREMSZYLINDER BREMBO’94 HANDBRAKE CYLINDER BREMBO ‘ 94 1 D=11MM D=11MM 9 502.13.012.000 DECKEL KPL. COVER CPL. 1 10 502.13.050.000 REP ARA TUR-SA TZ KO ...

  • KTM 540 - page 10

    RAHMEN, AUSLEGER FRAME, SUB FRAME 400/540 ‘98 2 5 10 75 75 13 76 7 49 17 21 20 23 25 18 24 24 36 37 12 32 34 12 11 30 38 40 44 42 46 47 68 68 68 56 56 56 56 53 54 55 55 79 78 71 70 1 31 45 43 46 47 41 64 63 61 98-583.03.1 8 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.03.001.800 RAHMEN 400/540 SXC ‘98 FRAME 400/540 SXC ‘ 98 1 MIT LAGE ...

  • KTM 540 - page 11

    RAHMEN, AUSLEGER FRAME, SUB FRAME 400/540 ‘98 2 5 10 75 75 13 76 7 49 17 21 20 23 25 18 24 24 36 37 12 32 34 12 11 30 38 40 44 42 46 47 68 68 68 56 56 56 56 53 54 55 55 79 78 71 70 1 31 45 43 46 47 41 64 63 61 98-583.03.1 9 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 56 0625 006087 RILLENKUGELLAGER 608 2RS C3 GROOVED BALL BEAR. 608 2RS C3 4 61 ...

  • KTM 540 - page 12

    SEITENSTÄNDER SIDE ST AND 400/540 ‘98 1 2 3 4 5 6 8 9 7 98-583.03.2 10 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.03.023.200 SEITENSTÄNDER KPL. L=381MM ‘97 SIDE ST AND CPL. L=381MM ‘ 97 1 2 583.03.026.250 SEITENSTÄNDERKONSOLE ‘97 SIDE ST AND BRACKET ‘ 97 1 3 0991 080353 SENKSCHRAUBE DIN7991-M 8X35 FLA T HEAD SCREW DIN7991-M 8 ...

  • KTM 540 - page 13

    SCHWINGARM,KETTENSCHUTZ SWINGARM, CHAIN GUARD 400/540 ‘98 40..44 71 72 73 30 72 71 39 38 44 43 40 41 41 42 43 44 12 14 15 90 91 86 85 60 64 67 68 89 90 39 16 73 98-583.04.5 11 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 12 546.03.014.000 SCHWINGARMBOLZEN 15X250 SWINGARM BOL T 15X250 1 14 502.30.211.000 BREMSSCHLAUCHFÜHRUNG ‘89 BRAKE HOSE GU ...

  • KTM 540 - page 14

    PRO LEVER ANLENKUNG PRO LEVER SYSTEM 400/540 ‘98 32 6 5 6 5 8 9 8 5 5 5 6 6 4 3 2 2 3 10 11 30 20 51 50 50 51 52 54 54 32 20 1 30 15 15 15 15 97-583.04.9 12 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.03.080.144 WINKELHEBEL KPL. ‘94 ROCKER ARM CPL. ‘ 94 1 2 546.03.097.000 NADELHÜLSE HK 2016 NEEDLE BUSH HK 2016 4 3 546.03.081.000 LAG ...

  • KTM 540 - page 15

    FUSSBREMSBETÄTIGUNG REAR BRAKE CONTROL 400/540 ‘98 60 63 66 67 66 50 50 34 26 25 24 20 33 30 32 35 5 6 1 2 4 16 15 11 9 12 13 17 3 12 12 14 51 Brake Fluid DOT 5.1 80 98-583.13.7 13 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 0991 080353 SENKSCHRAUBE DIN7991-M 8X35 FLA T HEAD SCREW DIN7991-M 8X35 1 2 583.03.061.000 F ASONSCHEIBE ALU 8 X 24 M ...

  • KTM 540 - page 16

    FEDERBEIN WHITE POWER SHOCK ABSORBER WP 400/540 ‘98 1 3 10 11 12 14 15 16 16 17 20 25 7 8 FEDER / SPRING / RESSORT Weich / soft / douce Hart / hard / dure 54-260 57-260 60-260 63-260 66-260 70-260 95-583.04.2 14 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 583.04.010.800 MONOSHOCK WP „0118Q782“ ‘96 MONOSHOCK WP „ 0118Q782 “ ‘ 96 1 ...

  • KTM 540 - page 17

    KRÜMMER, VORSCHALLDÄMPFER PIPES, PRE SILENCER 400/540 ‘98 20 21 24 25 4 28 3 22 23 26 23 30 31 36 40 41 42 34 40 41 42 32 98-583.05.3 15 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 3 583.05.053.001 KERAMIKSCHNUR 1 METER CERAMIC LINE 1 METER 1 4 543.09.036.000 ZUGFEDER L=38MM RETURN SPRING L=38 MM 4 20 583.05.065.044 HAL TERUNG-VORSCHALLDÄM. ...

  • KTM 540 - page 18

    ENDDÄMPFER SILENCER 400/540 ‘98 69 69 68 48 66 67 65 64 48 60 60 61 62 62 63 81 16 15 82 83 84 85 C O M P E T IT IO N S X C 98-583.05.4 16 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 15 0011 480752 BLINDNIETE 4,8X 7,5 NIRO DUMMY RIVET 4,8X 7,5 NIRO 10 16 503.05.016.000 ZUGFEDER L=55MM ÖSEN BEWEGLICH TENSION SPRING L=55MM 2 48 546.03.048.100 ...

  • KTM 540 - page 19

    LUFTFIL TERKASTEN AIR FIL TER BOX 400/540 ‘98 12 29 26 18 16 15 17 19 2 10 20 40 39 38 38 38 28 9 8 8 36 27 7 8 98-583.06.1 17 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 583.06.001.200 FIL TERKASTEN KPL. OHNE SLS ‘94 FIL TER BOX CPL. WITHOUT SLS ’ 94 1 7 583.06.002.100 FIL TERKASTENDECK.MIT VLIES ‘97 FIL TER BOX COVER WITH VLIES ’ 9 ...

  • KTM 540 - page 20

    T ANK,SITZBANK,VERKLEIDUNG T ANK,SEA T ,COVER 400/540 ‘98 13 28 22 21 81 48 44 43 14 11 41 40 20 19 18 50 10 17 16 21 23 24 7 8 9 45 21 68 52 42 52 67 46 6 4 98-583.07.2 18 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 4 511.07.004.000 BENZINHAHN KPL.MIKUNI CK-69’96 FUEL COCK CPL.MIKUNI CK-69 ‘ 96 1 EIN ANSCHLUSS ONE CONNECTION 6 583.07.106. ...

  • KTM 540 - page 21

    MASKE, KOTFLÜGEL MASK, FENDERS 400/540 ‘98 9 21 64 54 22 8 7 5 20 10 2 3 53 62 6 65 52 55 56 18 98-583.08.4 19 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 502.11.401.100/04 SCHEINW .MASKE UFO ORANGE ‘98 HEADLIGHT MASK UFO ORANGE ‘ 98 1 3 503.08.002.000 MASKENGUMMI UFO D=50MM ‘97 MASK RUBBER UFO D=50MM ‘ 97 2 5 0015 050123 SK.BUNDSCH ...

  • KTM 540 - page 22

    DEKOR DECAL 400/540 ‘98 1 23 5 98-583.08.5 20 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 576.08.099.000 DEKORSA TZ 400/540 SXC ‘98 DECAL SET 400/540 SXC ‘ 98 1 2 576.08.091.100 HUBRAUMDEKOR „400 SXC“ ‘98 DISPLACEMENT DECAL “ 400SXC “ ‘ 98 1 3 576.08.091.200 HUBRAUMDEKOR „540 SXC“ ‘98 DISPLACEMENT DECAL “ 540SXC “ ? ...

  • KTM 540 - page 23

    VORDERRAD FRONT WHEEL 400/540 ‘98 30 25 13 14 15 9 8 41 5 11 3 4 6 7 2 22 10 12 32 2 10 11 12 1 20 21 16 17 40 98-583.09.3 21 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 580.09.001.144/90 VORDERRAD 1,6X21“ DID ‘93 FRONT WHEEL 1,6X21 “ DID ‘ 93 1 2 546.09.010.044/90 VORDERRADNABE KPL.SILBER GS’93 FRONT HUB CPL. SIL VER GS ’ 93 1 3 ...

  • KTM 540 - page 24

    BREMSZANGE VORNE BRAKE CALIPER FRONT 400/540 ‘98 21 30 31 35 1 12 12 9 8 8 10 6 5 7 VORNE FRONT 15 LOCTITE 242 60 97-546.13.2 22 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 546.13.201.044 BREMSZANGE VORNE KPL.2 KOLBEN FRO.BRAKE CALIPER CPL. 2PISTON 1 5 546.13.205.000 REP ARA TURSA TZ 28MM REPAIR KIT 28MM 1 6 546.13.206.000 REP ARA TUR SA TZ ...

  • KTM 540 - page 25

    HINTERRAD REAR WHEEL 400/540 ‘98 30 31 32 33 7 6 5 4 10 8 8 9 3 4 6 7 2 23 24 13 11 12 2 8 9 10 1 44 43 42 39 40 41 38 21 22 20 43 42 34 98-583.10.2 23 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 503.10.001.044 HINTERRAD KPL. 2.15X18“ DID’98 REAR WHEEL CPL.2.15X18 “ DID ’ 98 1 2 546.10.010.044/90 HINTERRADNABE KPL. SILBER REAR WHEEL ...

  • KTM 540 - page 26

    BREMSZANGE HINTEN BRAKE CALIPER REAR 400/540 ‘98 7 3 4 2 5 6 10 11 12 13 1 97-583.13.1 24 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 1 502.13.301.644 BREMSZANGE KPL. HINTEN LINKS BRAKE CALIPER CPL. REAR L/S 1 2 546.13.318.200 REP ARA TUR SA TZ DICHTRINGE 34MM REPAIR KIT SEALING RINGS 34MM 1 3 546.13.310.200 BOLZENSA TZ BOL T SET 1 4 546.13.30 ...

  • KTM 540 - page 27

    SCHEINWERFER, RÜCKLICHT HEAD LIGHT , REAR LIGHT 400/540 ‘98 18 16 15 17 14 13 12 11 13 12 70 10 51 52 42 98-583.14.3 25 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 10 502.11.610.000 SCHEINWERFER KPL. ELCOM ‘93 HEADLIGHT CPL. ELCOM ‘ 93 1 11 502.11.631.000 STELLSCHRAUBE KPL. M4X40 ADJUSTING SCREW CPL. M4X40 1 12 502.11.410.050 SCHEINWERFER ...

  • KTM 540 - page 28

    T ACHOANLAGE SPEEDOMETER 400/540 ‘98 21 22 20 S IG M A SIGMA S P O R T SPORT 5 00 500 6 7 8 10 11 12 13 14 23 24 25 26 27 28 98-583.14.5 26 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 6 583.14.069.000 T ACHOMET .SIGMA SPORT 500 ELEK. SPEEDOMET .SIGMA SPORT 500 ELEC 1 7 583.14.069.151 GEBERKABEL FÜR SIGMA 500 ‘98 CABLE FOR SIGMA 500 ‘ 98 1 ...

  • KTM 540 - page 29

    KABELSTRANG WIRING HARNESS 400/540 ‘98 11 12 5 51 2 4 17 18 20 35 5 10 80 81 29 30 31 32 33 7 8 21 13 13 36 37 19 98-583.11.3 27 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 2 583.11.175.500 HAUPTKABELSTRANG VORNE SXC ‘98 MAIN WIRING HARNESS FRONT SXC 1 4 583.11.176.100 RÜCKLICHTKABELSTR. ACERBIS ‘95 T AIL LIGHT WIRING ACERBIS ‘ 95 1 5 4 ...

  • KTM 540 - page 30

    ZUBEHÖR ACCESSORIES 400/540 ‘98 27 25 26 28 15 30 30 42 40 41 40 042 59 34 20 22 24 23 5 12 98-583.12.2 28 FIG TEILNR/P ARTNR BEZEICHNUNG DESCRIPTION QTY 5 543.10.086.000 STOVERFLANSCHMUTTER M8 SELF LOCKING NUT M8 2 12 0934 080003 SK.MUTTER DIN0934-M 8 HEXAGON NUT DIN0934-M 8 1 15 584.02.001.050 AUFNAHMEKIT LENKER DUKE,ADV’97 SUPPOR TKIT F .HA ...

  • KTM 540 - page 31

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  • KTM 540 - page 32

    TECHNISCHE DA TEN - F AHRGESTELL 400 / 540 SXC ‘98 400 /540 SXC Rahmen Zentralrohrrahmen aus Chrom-Molybdän-Stahlrohren Gabel WP Extreme Federweg vorne/hinten 285/320 mm Hinterradfederung Zentralfederbein (WP) mit PRO-LEVER-Anlenkung zur nadelgelagerten Alu-Hinterradschwinge Bremse vorne Scheibenbremse mit gelochter Bremsscheibe, Bremssattel sch ...

  • KTM 540 - page 33

    TECHNICAL SPECIFICATIONS - CHASSIS 400/540 SXC ‘98 400 / 540 SXC Frame Central chrome-moly-steel frame Fork WP Extreme Wheel travel front/rear 285/320 mm (11,2/12,6 in) Rear suspension Central shock absorber (WP) with PRO-LEVER linkage to rear-swingarm with needle bearing Front brake Disc brake with carbon-steel brake disc , brake caliper floated ...

  • KTM 540 - page 34

    Motorölstand kontrollieren  Motoröl wechseln (SX, SXC, SC)   Motoröl wechseln (EGS)   Ölsieb und Magneten der Ablaßschrauben bei Motorölwechsel reinigen  Ölfiltereinsatz wechseln   Mikrofilter wechseln (SX, SXC, SC)  Feinfilter (Schraubfilter) am Rahmenbrustrohr wechseln   Ölleitungen auf Besc ...

  • KTM 540 - page 35

    Check engine oil level  Change engine oil (SX, SXC, SC)   Change engine oil (EGS)   Clean oil screen and magnet of the drain plugs whenever you exchange the engine oil  Change oil filter unit   Change microfilter (SX, SXC, SC)  Change fine screen filter (screwed filter) at the frame tube   Check oil l ...

  • KTM 540 - page 36

    Gedruckt auf chlorfrei gebleichtem, umweltfreundlichen Papier. - aumayer-druck-mattighofen KTM-SPORTMOTORCYCLE AG A-5230 Mattighofen • Postfach 91 •Austria Internet: http://www .ktm.co.at FN 102019 d - Landesgericht Ried im Innkreis ...

Manufacturer KTM Category Motorcycle

Documents that we receive from a manufacturer of a KTM 540 can be divided into several groups. They are, among others:
- KTM technical drawings
- 540 manuals
- KTM product data sheets
- information booklets
- or energy labels KTM 540
All of them are important, but the most important information from the point of view of use of the device are in the user manual KTM 540.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals KTM 540, service manual, brief instructions and user manuals KTM 540. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product KTM 540.

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A complete manual for the device KTM 540, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use KTM 540 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of KTM 540.

A complete KTM manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual KTM 540 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the KTM 540, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the KTM 540, that we can find in the current document
3. Tips how to use the basic functions of the device KTM 540 - which should help us in our first steps of using KTM 540
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with KTM 540
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of KTM 540 in a specific country, if it was not possible to solve the problem on our own.

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