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Manual RedMax BCZ2500SW

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  • RedMax BCZ2500SW - page 1

    BCZ2500S BCZ2500SU BCZ2500SW OWNER / OPERA T OR MANUAL BRUSHCUTTERS T3002-93111 (205) The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. W ARNING Before using our brushcutters, please read this manual carefully to understand the proper use of your unit. ...

  • RedMax BCZ2500SW - page 2

    ...

  • RedMax BCZ2500SW - page 3

    SAFETY FIRST Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail. ■ WARNINGS IN THE MANUAL This mark indicates i ...

  • RedMax BCZ2500SW - page 4

    2. Specifications ■ BCZ2500S/BCZ2500SU/BCZ2500SW Overall size(LxWxH) BCZ2500S/BCZ2500SU ····································· 70.5(1790)x9.8(250)x12.2(310) in(mm) BCZ2500SW ····················································· 70.5(1790)x24.8(630)x19.1(485) ...

  • RedMax BCZ2500SW - page 5

    (1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Warning/Attention (4) Keep all children, bystanders and helpers 15 meters away from the brushcutter If warning label peel off or become soiled and impossible to read, you should contact the dealer from which you purchased the product to order new ...

  • RedMax BCZ2500SW - page 6

    ❲ 6 ❳ For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to take a mistake. (a) The port to refuel the "MIX GASOLINE" Position: FUEL TANK CAP (b) The direction to close the choke Position: AIR CLEANER COVER (c) The direction to open the choke Position: ...

  • RedMax BCZ2500SW - page 7

    ❲ 7 ❳ 5. For safe operation 1 . Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later whenever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased th ...

  • RedMax BCZ2500SW - page 8

    ❲ 8 ❳ b. At night, at times of heavy fog, or at any other times when your field of vision might be limited and it would be difficult to gain a clear view of the working area. c. During rain storms, during lightning storms, at times of strong or gale-force winds, or at any other times when weather conditions might make it unsafe to use the produ ...

  • RedMax BCZ2500SW - page 9

    ■ BEFORE STARTING THE ENGINE 1. The area within a perimeter of 50 feet (15m) of the person using the product should be considered a hazardous area into which no one should enter. If necessary yellow warning rope, warning signs should be placed around the perimeter of the area. When work is to be performed simultaneously by two or more persons, ca ...

  • RedMax BCZ2500SW - page 10

    ❲ 10 ❳ Never place the throttle into the high speed position when starting the engine. 3. After starting the engine, check to make sure that the cutting attachment stops rotating when the throttle is moved fully back to its original position. If it continues to rotate even after the throttle has been moved fully back, turn off the engine and ta ...

  • RedMax BCZ2500SW - page 11

    • IF SOMEONE COMES 1. Guard against hazardous situations at all times. Warn adults to keep pets and children away from the area. Be careful if you are approached. Injury may result from flying debris. 2. If someone calls out or otherwise interrupts you while working, always be sure to turn off the engine before turning around. ■ MAINTENANCE 1 . ...

  • RedMax BCZ2500SW - page 12

    ❲ 12 ❳ 5. For safe operation refill the tank of the unit in any place where there is a boiler, stove, wood fire, electrical sparks, welding sparks, or any other source of heat or fire which might ignite the fuel. 2. Never smoke while operating the unit or refilling its fuel tank. 3 . When refilling the tank, always turn off the engine and allow ...

  • RedMax BCZ2500SW - page 13

    ■ MOUNTING ENGINE (SE1) 1. Push the driveshaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2 . Insert the driveshaft housing into the clutch housing until it bottoms, and align the positioning holes on the clutch housing and the shaft tube and install the screw. When difficult to ...

  • RedMax BCZ2500SW - page 14

    ❲ 14 ❳ 6. Set up (BCZ2500SW) ■ MOUNTING ENGINE (SE5) 1. Push the driveshaft housing toward the clutch housing and rotate it by hand to check that the driveshaft is engaged with the gears. 2 . Insert the driveshaft housing into the clutch housing until it bottoms, and align the positioning holes on the clutch housing and the shaft tube and ins ...

  • RedMax BCZ2500SW - page 15

    ❲ 15 ❳ 6. Set up SE10 SE11 ■ INSTALLING CUTTING HEAD (SE10) 1 . While locking the gear shaft, by inserting the supplied tool into the upper holder on the gear box, loosen and remove the hexagon nut(left- handed) 2. Fit the holder attached to the upper holder. Then screw in the cutting head to the gear shaft over the holders. Hand-tighten it s ...

  • RedMax BCZ2500SW - page 16

    ❲ 16 ❳ • Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3m(10ft) away from the fueling point before starting the engine. • The RedMax engines are lubricated by oil specially ...

  • RedMax BCZ2500SW - page 17

    container to avoid mixing up with gasoline or other containers. 6. Indicate the contents on outside of container for easy identification. ■ FUELING THE UNIT 1. Untwist and remove the fuel cap. Rest the cap on a dustless place. 2 . Put fuel into the fuel tank to 80% of the full capacity. 3. Fasten the fuel cap securely and wipe up any fuel spillag ...

  • RedMax BCZ2500SW - page 18

    ❲ 18 ❳ ■ STARTING ENGINE The cutting head will start rotating upon the engine starts. 1 . Rest the unit on a flat, firm place. Keep the cutting head off the ground and clear of surrounding objects as it will start rotating upon starting of the engine. 2 . Push the primer pump several times until overflown fuel flows out in the clear tube. (OP ...

  • RedMax BCZ2500SW - page 19

    8. Operation ■ STOPPING ENGINE (OP3) 1. Release the throttle lever and run the engine for a half minute. 2. Shift the ignition switch to the STOP position. • Except for an emergency, avoid stopping the engine while pulling the throttle lever. ■ ADJUSTING THROTTLE CABLE • The normal play is 1 or 2mm when measured at the carburetor side end. ...

  • RedMax BCZ2500SW - page 20

    ❲ 20 ❳ 1. Hold the unit so the head is off the ground and is tilted about 20 degrees toward the sweep direction. (OP7) 2. You can avoid thrown debris by sweeping from your left to the right. 3 . Use a slow, deliberate action to cut heavy growth. The rate of cutting motion will depend on the material being cut. Heavy growth will require slower a ...

  • RedMax BCZ2500SW - page 21

    9. Maintenance ■ REFILLING TRIMMING LINE 1 . For replacement line, use a diameter of .095 in(2.4mm). The spool is capable for a line upto 27ft(8m)on the 4” head, and 46ft(14m)on the 6” head. Avoid using a larger line as it may cut down the trimming performance. For safety reasons, do not use metalreinforced line. 2. Pinch the slotted area on ...

  • RedMax BCZ2500SW - page 22

    ❲ 22 ❳ • Make sure that the engine has stopped and is cool before performing any service to the machine. Contact with moving cutting head or hot muffler may result in a personal injury. ■ AIR FILTER • The air filter, if clogged, will reduce the engine performance. Check and clean the filter element in warm, soapy water as required. Dry co ...

  • RedMax BCZ2500SW - page 23

    machine and have it repaired immediately. • Note that failing to do so may result in the engine catching on fire. ■ SPARK ARRESTER • The muffler is equipped with a spark arrester to prevent red hot carbon from flying out of the exhaust outlet. Periodically inspect and clean as necessary with a wire brush. In the State of California it is requ ...

  • RedMax BCZ2500SW - page 24

    ❲ 24 ❳ 9. Maintenance brushcutter. Note that it is necessary to remove the engine cover shown in (MA10) in order to be able to view the upper part of the cylinder. • If waste gets stuck and causes blockage around the intake air cooling vent or between the cylinder fins, it may cause the engine to overheat, and that in turn may cause mechanica ...

  • RedMax BCZ2500SW - page 25

    10. Storage • Aged fuel is one of major causes of engine starting failure. Before storing the unit, empty the fuel tank and run the engine until it uses all the fuel left in the fuel line and the carburetor. Store the unit indoor taking necessary measures for rust prevention. ❲ 25 ❳ ...

  • RedMax BCZ2500SW - page 26

    ❲ 26 ❳ Under growth Heavy weeds Light weeds Grass Nylon line head CUTTER APPLICATION CHART 9” 22-tooth: SST229 9” 24-tooth: SST249 8” 8-tooth: SGB088 9” 8-tooth: SGB089 8” 4-tooth: SGB048 9” 4-tooth: SGB049 1 1. Optional blade usage ■ CHOOSE THE BLADE Choose a suitable recommended cutting attachment according to the object to be c ...

  • RedMax BCZ2500SW - page 27

    1 1. Optional blade usage [ BCZ2500S, BCZ2500SU ] Change to the debris guard which is suitable for the metal blade. (OPT3) 130~174 in-lbs TIGHTENING TORQUE: (14.7~19.6 N.m.) (1)Guard Ass’y: 6489-24000 (6)Screw: 0277-10412 (2)Guard: 6489-24110 (7)Plate: 6489-24120 (3)Plate Comp.: 6489-24200 (8)Washer: 01601-20513 (4)Plate: 6489-24210 (9)Bolt: 0125 ...

  • RedMax BCZ2500SW - page 28

    ❲ 28 ❳ 1 1. Optional blade usage speed is too low, or the blade cuts too deep into weeds. Adjust the engine speed and cutting depth according to the condition of object. • If the grass or other object gets caught in the blade, or if the unit starts to shake or vibrate, turn off the engine and check the whole unit. Change the blade if it has b ...

  • RedMax BCZ2500SW - page 29

    you understand what causes kick out, how you can reduce the chance of kick out and how you can remain in control of the unit if kick out does occur. 1. What causes kick out: • Kick out can occur when the moving blade contacts an object that it cannot cut. This contact causes the blade to stop for an instant and then suddenly move or ”bounce” ...

  • RedMax BCZ2500SW - page 30

    ❲ 30 ❳ 1 1. Optional blade usage OPT9 ■ MAINTENANCE BLADE • Check the blade and the fasteners for looseness, cracking, or bending. • Check the cutting edges and reform with a flat file. Point (OPT9) : 1. Keep the end corner sharp. 2. Round the root of the edge, using round file. 3. Do not use water when using a grinder. • It is recommen ...

  • RedMax BCZ2500SW - page 31

    12. T roubleshooting guide Case 1. Starting failure CHECK PROBABLE CAUSES ACTION fuel tank ➞ incorrect fuel ➞ drain it and with correct fuel fuel filter ➞ fuel filter is clogged ➞ clean carburetor adjustment screw ➞ out of normal range ➞ adjust to normal range sparking (no spark) ➞ spark plug is fouled/wet ➞ clean/dry ➞ plug gap i ...

  • RedMax BCZ2500SW - page 32

    ❲ 32 ❳ ...

  • RedMax BCZ2500SW - page 33

    13. Parts list NOTE : 1. Use KOMATSU ZENOAH genuine parts as specified in the parts list for repair and/or replacement. 2. KOMATSU ZENOAH does not warrant the machines, which have been damaged by the use of any parts other than those specified by the company. 3. When placing parts orders for repair and/or replacement, check if the model name and th ...

  • RedMax BCZ2500SW - page 34

    13. Parts list ❲ 34 ❳ Fig.1 DRIVE UNIT BCZ2500S (S/N 900101 and up) BCZ2500SU (S/N 000000 and up) ...

  • RedMax BCZ2500SW - page 35

    101 9” 22-tooth SST229 1 102 9” 24-tooth SST249 1 103 8” 8-tooth SGB088 1 104 9” 8-tooth SGB089 1 105 8” 4-tooth SGB048 1 106 9” 4-tooth SGB049 1 107 GUARD ASS’Y 6489-24000 1 108 • GUARD 6489-24110 1 109 • PLATE COMP. 6489-24200 1 110 • • PLATE 6489-24210 1 111 • • BLADE 6489-24220 1 112 • • SCREW 0277-10412 1 113 • ...

  • RedMax BCZ2500SW - page 36

    13. Parts list ❲ 36 ❳ Fig.2 DRIVE UNIT BCZ2500SW (S/N 100001 and up) ...

  • RedMax BCZ2500SW - page 37

    101 9” 22-tooth SST229 1 102 9” 24-tooth SST249 1 103 8” 8-tooth SGB088 1 104 9” 8-tooth SGB089 1 105 8” 4-tooth SGB048 1 106 9” 4-tooth SGB049 1 107 COVER 3540-13283 1 Key# Description Part Number Q'ty 1 PIPE-COMP, 1500xø24xT1.7 T3002-12101 1 2 SHAFT, 1536xø7, spline 7T 3520-12213 1 3 GEARCASE-ASSY T3002-13001 1 4 • GEARCASE 6 ...

  • RedMax BCZ2500SW - page 38

    Fig.3 ENGINE UNIT BCZ2500S (S/N 35208 and up) BCZ2500SU (S/N 35208 and up) BCZ2500SW (S/N 35208 and up) ❲ 38 ❳ 13. Parts list ...

  • RedMax BCZ2500SW - page 39

    ❲ 39 ❳ Key# Description Part Number Q'ty 1 CYLINDER 4810-12111 1 2 GASKET, base 4810-12210 1 3 BOLT, M5x22 1850-12130 2 4 INSULATOR 4810-13162 1 5 GASKET, insulator 4810-13120 1 6 GASKET, carburetor 4810-13130 1 7 SCREW, M5x20 0263-90520 1 8 REEDVALVE (S)-A 4810-16100 1 9 • VALVECASE (S) 4810-16110 1 10 • REEDVALVE 4810-16120 1 11 • ...

  • RedMax BCZ2500SW - page 40

    The California Air Resources Board and KOMATSU ZENOAH are pleased to explain the emission control system warranty on your 1995 and later small off-road engine. In California, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards. KOMATSU ZENOAH must warrant the emission control system on ...

  • RedMax BCZ2500SW - page 41

    EMISSION-RELATED PARTS, FOR TWO (2) YEARS FROM THE DATE OF ORIGINAL DELIVERY, KOMATSU ZENOAH AMERICA INC. (THE COMPANY), THROUGH ANY RedMax DEALER, WILL REPAIR OR REPLACE, FREE OF CHARGE, FOR THE ORIGINAL AND EACH SUBSEQUENT PURCHASER, ANY PART OR PARTS FOUND TO BE DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. EMISSION-RELATED PARTS ARE: THE CARBURETOR ...

  • RedMax BCZ2500SW - page 42

    Pièces en rapport avec les émissions de gaz d'échappement : KOMATSU ZENOAH AMERICA INC., par l'intermédiaire de n'importe quel revendeur RedMax, réparera gratuitement ou remplacera gratuitement pour l'acheteur initial et chaque acheteur successif toute(s) pièce(s) se révélant de constitution et/ou de montage défectueux ...

Manufacturer RedMax Category Brush Cutter

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All of them are important, but the most important information from the point of view of use of the device are in the user manual RedMax BCZ2500SW.

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A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use RedMax BCZ2500SW by users. Manuals are usually written by a technical writer, but in a language understandable to all users of RedMax BCZ2500SW.

A complete RedMax manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual RedMax BCZ2500SW - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the RedMax BCZ2500SW, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the RedMax BCZ2500SW, that we can find in the current document
3. Tips how to use the basic functions of the device RedMax BCZ2500SW - which should help us in our first steps of using RedMax BCZ2500SW
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with RedMax BCZ2500SW
5. FAQ - Frequently Asked Questions
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