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Manual Napoleon N415-0158

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  • Napoleon N415-0158 - page 1

    N415-0158 APR 1 1/07 NAPOLEON APPLIANCE CORPORA TION ., 214 BA YVIEW DR., BARRIE, ONT ARIO, CANADA L4N 4Y8 PHONE: (705)726-4278 F AX: (705)725-2564 EMAIL: care@nac.on.ca WEB SITE: www .napoleongrills.com ASSEMBL Y AND OPERA TING INSTRUCTIONS MIRAGE 730 OUTDOOR ST AINLESS STEEL GAS GRILL NOTICE T O INST ALLER: LEA VE THESE INSTRUCTIONS WITH THE GRIL ...

  • Napoleon N415-0158 - page 2

    2 NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that yo ...

  • Napoleon N415-0158 - page 3

    3 SAFETY PRECAUTIONS Do not store or use gasoline or other flammable liquids or vapor in the vicinity of this or any other appliance. An L.P . cylinder not connected for use must not be stored in the vicinity of this or any other appliance. Keep area clear and free from combustible materials W ARNING W ARNING •Read the entire instruction manual b ...

  • Napoleon N415-0158 - page 4

    4 NA TURAL GAS HOOK-UP: This natural gas grill is supplied with a 10f t supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and valves upstream of the quick disconnect are not supplied. The quick disconnect m ...

  • Napoleon N415-0158 - page 5

    5 LEFT BURNER SIDE BURNER LEFTCENTER BURNER LIGHTING INSTRUCTIONS RIGHTCENTER BURNER The propane cylinder is equipped with an excess flow device. Unless all burners are turned off prior to turning the cylinder on, only small flames will be achievable. SIDE BURNER LIGHTING 1. OPEN SIDE BURNER COVER. 4. IF THE BURNER WILL NOT IGNITE WITHIN 5 SECONDS, ...

  • Napoleon N415-0158 - page 6

    6 OPERA TING THE GRILL BURN IN PROCEDURE When lit for the first time, the gas grill will emit a slight odour . This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run the main burners on high for approximately ½ hour with the lid ...

  • Napoleon N415-0158 - page 7

    7 Most people don’t realize that the heat source that we are most familiar with, namely the sun warms the earth using mainly infrared energy . Infrared energy is a form of electro-magnetic energy that has a wavelength just greater than the red end of the visible light spectrum, but less than that of radio waves. This energy was discovered in 1800 ...

  • Napoleon N415-0158 - page 8

    8 If the burner is getting too little air , the flames will be lazy yellow , and possibly produce soot. If the burner is getting too much air , the flames will be lifting erratically from the burner and may cause difficulties when lighting. 1. T o adjust the air shutter , remove cooking grids and sear plates and leave lid open. The back cover must ...

  • Napoleon N415-0158 - page 9

    9 TUBE BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive environment, surface corrosion will occur . Use a brass wire brush to remove surface corrosion. Clean any blocked ports using an opened paper clip. Do not enlarge the burner port s. Spiders and insect s are attracted to the smell of pro ...

  • Napoleon N415-0158 - page 10

    10 Problem Possible Causes Solution Low heat / Low flame when valve turned to high. For propane - improper lighting procedure. Ensure lighting procedure is followed carefully . All gas grill valves must be in the off position when the tank valve is turned on. T urn tank on slowly to allow pressure to equalize. See lighting instructions. For natural ...

  • Napoleon N415-0158 - page 11

    11 ORDERING REPLACEMENT P ARTS Before contacting the customer service department, check the NAC web site for more extensive cleaning, maintenance, troubleshooting and part replacement instructions at www .napoleongrills.com. Contact the factory directly for replacement p art s and warranty claims. The customer service dep artment is available betwe ...

  • Napoleon N415-0158 - page 12

    12 ASSEMBL Y INSTRUCTIONS CAUTION : During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners may be sharp and can cause cu ...

  • Napoleon N415-0158 - page 13

    13 16 X N570-0073 (1/4-20 X 3/8”) 3/8 16 X N450-0027 (1/4-20) Caster Inst allation 1 Magnet Inst allation Snap magnets into slots in front of bottom shelf. 2 7/16 2 x N430-0002 MAGNET CA TCH Attach (4) casters using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nuts for each caster . Attach brackets under front casters as illustrated below . T ...

  • Napoleon N415-0158 - page 14

    14 4 X N570-0080 (#14 X 1/2") 3/8 4 Lef t and Right Cart Panel Inst allation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes. Fasten using (4) #14 x 1/2” screws. PROP ANE ONL Y 3 Insert propane tank ring into slots in bottom shelf as shown. Fold tabs over to secure in place. Prop a ...

  • Napoleon N415-0158 - page 15

    15 PROP ANE ONL Y 6 6 X N570-0080 (#14 X 1/2") 3/8 5 Fit rear cart panel between the two end panels, ensure large hole in panel is to the bottom right hand corner as illustrated. Fasten using (6) #14 x 1/2” screws, three on each side. Rear Cart Panel Inst allation Condiment Basket / Prop ane T ank Mount Inst allation Rotate basket slightly t ...

  • Napoleon N415-0158 - page 16

    16 4 X N570-0080 (#14 X 1/2") DRA WER/HOUSING INST ALLA TION Place complete drawer housing assembly onto bottom shelf lining up holes in housing with holes in bottom shelf. Fasten using (4) #14 X 1/2” screws. 7 3/8 ...

  • Napoleon N415-0158 - page 17

    17 3/8 PROP ANE ONL Y 9 Prop ane T ank Heat Shield Inst allation Attach prop ane tank heat shield above prop ane t ank ring. Attach one end under lip of back panel and other end to underside of front cabinet support. 2 X N570-0080 (#14 X 1/2") Front Cabinet Support Inst allation 8 Fasten top rail assembly to the front of side panels and top of ...

  • Napoleon N415-0158 - page 18

    18 TWO PEOPLE ARE REQUIRED FOR THIS STEP 6 x N570-0073 (1/4-20 x 3/8”) 3/8 10 Grill Head Inst allation PROP ANE ONL Y - T o avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installed at the factory to protect the regulator hose during shipping and is no longer re- qui ...

  • Napoleon N415-0158 - page 19

    19 12 Insert (4) 1/4-20 x 5/8” screws through washers into threaded holes in side of base, do not tighten all the way . Slide assembled side shelf over screw heads and finish tightening. 3/8 Side Shelf Inst allation 11 Assembling End Cap s to Side Shelf / Side Burner 10 x N570-0073 (1/4-20 x 3/8") Peel protective coating from side shelf / si ...

  • Napoleon N415-0158 - page 20

    20 Side Burner Inst allation 3/8 13 Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base. Do not tighten all the way . Slide assembled side burner over screw heads and finish tightening. Fit orifice into burner tube and secure with hose retainer clip sup- plied. Attach wire from manifold to side burner electrode. 1 X ...

  • Napoleon N415-0158 - page 21

    21 3/8 14 Assembling Side Enclosures T ake (1) side enclosure panel and place on solid surface. Fasten top and bottom to side using (8) #14 x 1/2” screws. Repeat for other side. 16 X N570-0080 (#14 X 1/2") 3/8 15 Side Enclosure Inst allation Insert (2) #14 x 1/2” screws into holes in back of side cabinet panel as shown. Do not tighten. Sli ...

  • Napoleon N415-0158 - page 22

    22 BUSHING 8 x N120-0010 THREAD CAPS Attach the supplied thread caps to the threads of the screws inside your grill cabinet as illustrated, both top and bottom. 16 Thread Cap Inst allation Bushing and Magnet Inst allation Insert bushing into either end of bottom shelf and into either of side enclosures. Snap remaining magnets into top and bottom of ...

  • Napoleon N415-0158 - page 23

    23 Insert pivot rod through hole on inside top of door . Holding door in one hand, direct pivot rod into hole in underside of front beam. Once secure, let rod slide down and through hole in bottom of door and into bushing in bottom shelf. 3/8 18 Cabinet Door Inst allation Install door handle onto front of door using (2) 1/4-20 x 3/8” screws and ( ...

  • Napoleon N415-0158 - page 24

    24 Insert pivot rod through hole on inside top of door . Holding door in one hand, direct pivot rod into the top bushing on the enclosure. Once secure, let rod slide down and through hole in bottom of door and into bushing. 3/8 19 Door Inst allation Side Enclosure Installed door handle onto front of door using (2) 1/4-20 x 3/8” screws and (2) 1/ ...

  • Napoleon N415-0158 - page 25

    25 Postion grills and warming rack into base as shown. Rest warming rack on brackets inside hood and grills on front and back lip of base. Sear Plate , Grill and W arming Rack Inst allation. 3 X N305-0057 20 Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. 3 X N305-0058 1 X N520- ...

  • Napoleon N415-0158 - page 26

    26 Grease T ray and Holder Inst allation 22 Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder . Drip Pan Inst allation 23 Slide drip pan into rear of base as shown. Ensure drip pan rides along rails on bottom of base. ...

  • Napoleon N415-0158 - page 27

    27 CLIP HOSE T O SIDE P ANEL USING HOSE RET AINER CLIP SUPPLIED PROP ANE ONL Y 3/4 2 X NA TURAL GAS ONL Y 1x105-0002 CLIP HOSE T O SIDE P ANEL USING HOSE RET AINER CLIP SUPPLIED INST ALL BUSHING INTO BACK P ANEL THIS MUST BE PERFORMED BY A LICENSED GAS FITTER. DO NOT USE PIPE DOPE OR TEFLON T APE ON THIS CONNECTION ...

  • Napoleon N415-0158 - page 28

    28 A LEAK TEST MUST BE PERFORMED A T THE FOLLOWING TIMES: •BEFORE INITIAL USE EVEN IF THE GRILL W AS DEALER ASSEMBLED. •A T LEAST ONCE PER YEAR. •WHENEVER ANY GAS COMPONENT HAS BEEN REPLACED. DO NOT USE A FLAME T O LEAK TEST . LEAK TESTING: This must be done before initial use, annually and whenever any gas component s are replaced or service ...

  • Napoleon N415-0158 - page 29

    29 P ARTS LIST x - standard p - propane units only p - appareils propane seulement x - compris n - natural gas units only n - appareils gaz naturel seulement ac - accessory ac - accessoires I t em P art # Des c ript ion 730 1 N 135- 0024K lef t s ide l id c a s t i ng x 2 N 385-0129 N A P O LE ON l ogo x W450- 0 005 logo s pr ing c l ips x 4 N 510- ...

  • Napoleon N415-0158 - page 30

    30 P ARTS LIST I t em P art # Des c ript ion 730 N 72 5 -0 0 3 7 re ar b urn er va l v e n 47 N 4 75- 0 183P lef t / r ight s ide panel c ab inet enc los ur e x 48 N 555-0018 door piv ot rod x 49 N 010 - 0506 c ar t door as s em bly x 50 N 325-0048 door/dr aw er handl e x 51 N 570-0073 door/dr aw er hand l e s c r ew s x 52 N 590- 0151P bottom s he ...

  • Napoleon N415-0158 - page 31

    31 ...

  • Napoleon N415-0158 - page 32

    32 NOTES ...

Manufacturer Napoleon Category Gas Grill

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