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Manual Aquacal HP7

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  • Aquacal HP7 - page 1

    Operating & Service Instructions -for- HP7 Microprocessor Controller Includes Co nnecti on of External Controllers Dealer & Service Version Not for Distribution to Owners 2737 24 th Street North St. Petersburg, FL 33713 800-786-7751 www.aquacal.com ...

  • Aquacal HP7 - page 2

    Revised 10/14/03 TABLE of CONTENTS GENERAL DESCRIPTION of HP7 CONTROLLER ................................................. 4 HP7 CONTROLLER SPECIFICATIONS .................................................................... 4 Inputs: .................................................................................................................... ...

  • Aquacal HP7 - page 3

    2. Time Delay [dEL] : ......................................................................................................................12 3. Configuring for External C ontrollers [JAO] or [FS2]: ................................................................12 4. Water Sensor calibration [tSC]… .............................................. ...

  • Aquacal HP7 - page 4

    GENERAL DESCRIPTION of HP7 CONTROLLER The HP7 is a powerful microprocessor control designed for use in swimming pool & spa heat pumps. The control features 3-digit temperatur e and set point display, with programming changes easily performed via simple 3-button (key) operation. The HP7 offers precise water temperature contro l, accu rate defros ...

  • Aquacal HP7 - page 5

    Control Features: ♦ Compressor Operation ♦ Refrigerant Circuit Hi & Low-Pressure Lock Out ♦ Water Pump Option (Call Flex) ♦ Precise Evaporator Tem perature Control (Defrost Management) ♦ Anti Short Cycle Timer (4-Minute Restart Delay) ♦ Precise Water Temperature Control ♦ Corrosion Protection (Conformal Coating) CONTROL PANEL LAYO ...

  • Aquacal HP7 - page 6

    CONTROL PANEL SYMBOLS UNIT is HEATING WATER TEMPERATURE SET POINT ACTUAL WATER TEMPERATURE POOL SELECTION SPA SELECTION 6 ...

  • Aquacal HP7 - page 7

    SEQUENCE of OPERATION PUMP O F F POWER ON ______________________ "F LO " D isp la yed PUMP O N POWER ON ______________________ Wa t e r T e m p . D is p l a y e d SET PO IN T BEL O W 60 ºF ______________________ Heater i s "OFF " Pressi n g Up-Down Ke ys W ill Displa y "O FF" , Wa t er T em p . D i s p l ay e d SET PO ...

  • Aquacal HP7 - page 8

    8 START UP & SETTING OPERATING CONTROLS LEVEL-1 (Owner) ACCESS NOTE : Covered within this section are features and settings typically accessed first by the installer, and then remaining accessible by the end user (o wner ). Thes e features reside at the Level-1 ac cess point within the microprocessor . (Please see page-11 for information concer ...

  • Aquacal HP7 - page 9

    9 5. Changing The Pool Temperature Set Point: A. Using the Pool / Spa key, select the POOL tem perature set point. The pool set po int indicator light will confirm your selection by ligh ting. B. The pool temperature set point range is adjustable from 60 ° F. to 95 ° F (104 ° F in latest models) . using the Up ⇑ or Down ⇓ arrow keys. The des ...

  • Aquacal HP7 - page 10

    10 5) With [ELC] displayed, use the Up or Down a rrow keys to select a lock code number. The factory set lock code is “ 17”. Not depressing any buttons for 15- seconds will allow the control to save th e selection and return to the normal operating mode. Pressing the Pool / Spa key w ill also save the se lection and step to the next menu parame ...

  • Aquacal HP7 - page 11

    11 10. Fan Speed Control… This option is not applicable to any current m odels. If option present, factory default setting of “80” MUST remain. Controllers Ve rsion .06 or newer will not contain a FAN option. LEVEL-1 DISPLAY CODES Menu Codes Description Function [FLO] No water flow detected Displayed Code Message: Appears whenever the circula ...

  • Aquacal HP7 - page 12

    WARNING !!!! Dealer & Se rvice Center Use Only SERVICE & SET UP FEATURES LEVEL-2 ACCESS (Includes Configur ation for External Cont rollers) 1. Entering Service Menu: A. To enter the service menu leve l, depress and hold both the Up ⇑ and Down ⇓ arrow keys simultaneously until the code message [CF1] (Celsius Fahrenheit Selection) is disp ...

  • Aquacal HP7 - page 13

    WARNING !!!! Dealer & Se rvice Center Use Only 3.2: Configuring for External Controllers not Equipped with an “OFF” Position Switch, and All Double-Function Air Sw itch Controllers. (Also see Appendix Item “B”) 3.3 Remote Flow Sw itch / Automa tic Thermostat Switching [FS2]: (Also see Appendix Item “C”) A. Follow the steps 1a. throu ...

  • Aquacal HP7 - page 14

    WARNING !!!! Dealer & Se rvice Center Use Only B. Remove the unit front panel to gain a ccess to the defrost sensor . The defrost senso r will be found strapped to the suction line in comb ination with the TXV sensing bulb, or, in some models, the defrost sensor will be conn ected to the su ction lin e independent of the TXV bulb; C. Carefully ...

  • Aquacal HP7 - page 15

    WARNING !!!! Dealer & Se rvice Center Use Only 7. Changing Service Lock Code & “Backdoor” Entry… A. Changing the Code… The factory default Service Lock Code is “50”. Service personne l are strongly advised to retain the factory defau lt setting. However, should una uthorized access to the Level-2 (Service) menu be suspected, it ...

  • Aquacal HP7 - page 16

    WARNING !!!! Dealer & Se rvice Center Use Only 8) [DEL] will display (At this point you have entere d the service menu, and service- level programming will be possible.); 9) Push Pool/Spa pad until [LOC] appears on readout for the second time; 10) Push the up arrow,…The current, correct lock code will d isplay. Using the up or down arrow, the ...

  • Aquacal HP7 - page 17

    WARNING !!!! Dealer & Se rvice Center Use Only LEVEL-2 FAULT CODES Message Error Description Possible Cause [dPO] Defrost Sensor Open Cut or loose sensor wiring [PO] Water Temperature Sensor Open Cut or loose sensor wiring [dPC] Defrost sensor shorted Short circuit in defrost sensor wiring or defective sensor. [PC] Water temperatu re sensor sho ...

  • Aquacal HP7 - page 18

    WARNING !!!! Dealer & Se rvice Center Use Only APPENDIX Connecting to, and Confi guring Microprocessor for, Ext ernal Control : • A: Jandy and Pentair/Compool Brand Exte rnal Controllers Equipped with an “OFF” Position • B: External Controllers NOT Equipped with OFF Setting • C: Remote Flow Switch Connection • D: Call/Flex Option 18 ...

  • Aquacal HP7 - page 19

    Connecting Specific Jandy Or Pentair/Compool Controllers (See application table w ithin) Appendix- A Instructions For Connecting Specific Jandy Or Pentair/Compool Controllers To AquaCal’s HP7 Microprocessor 19 The microprocessor terminal block, labeled X , Y , Z, is located on the low-voltage portion of the MICROPROCESSOR POWER BOARD. (See figure ...

  • Aquacal HP7 - page 20

    Warning ! WARNING !!!! Dealer & Se rvice Center Use Only MAKE CERTAIN POWER SUPPLY TO HEATPUMP and CONT ROLLER IS DISCONNECTED PRIOR TO CONTINIUING. FAILURE TO DISCONNECT ELECTRICAL POWER MAY RESULT IN SERIOUS INJURY OR DEATH. 1. String 18/2 cable from the controller to the heat pump. 2. Locate the MICROPROCESSOR POWER BOARD inside the heat pum ...

  • Aquacal HP7 - page 21

    WARNING !!!! Dealer & Se rvice Center Use Only Warning ! MAKE CERTAIN POWER SUPPLY TO HEATPUMP and CONTROLLER IS DISCONNECTED PRIOR TO CONTINIUING. FAILURE TO DISCONNE CT ELECTRICAL POWER MAY RESULT IN SERIOUS INJURY OR DEATH. 1. String 18/3 cable from the controller to the heat pump. 2. Locate the MICROPROCESSOR POWER BOARD inside the heat pum ...

  • Aquacal HP7 - page 22

    Connecting Controllers Not Equipped With an OFF Setting (See application table within) WARNING !!!! Dealer & Se rvice Center Use Only Appendix- B HP-7 …. Interfacing External Controllers Not Equipped with an OFF Setting (Including, but not limited to, Double-Function Air Switches) Compatible Applications All Intermatic ”Air Force” Series ...

  • Aquacal HP7 - page 23

    Connecting a Remote Flow Switch WARNING !!!! Dealer & Se rvice Center Use Only Appendix- C Installing A Remote Flow Switch For Automatic Thermostat Switching A Remote Flow Switch kit is designed to allow autom atic selection of th e thermostats on AquaCal heaters equipped with HP7 Microprocessors with LED display. The Micr oprocesso r will rece ...

  • Aquacal HP7 - page 24

    FIGURE 1 FLOW SWITCH INSTALLED IN P OOL RETURN LINE WARNING !!!! Dealer & Se rvice Center Use Only SPA Return Line Installation 1. Disconnect power to the AquaCal Heater. 2. Remove front access panel and the electri c box cover (if equi pped) on the heater. 3. String the flow switches cable through an acces s hole in the side of the heater and ...

  • Aquacal HP7 - page 25

    FLOW SWITCH INSTALLED IN SPA RETURN LINE FIGURE 2 WARNING !!!! Dealer & Se rvice Center Use Only For Assistance Call AquaCal @ 800-786-7 751 Mon. – Fri. 8:00 AM – 5:00 PM 25 ...

  • Aquacal HP7 - page 26

    WARNING !!!! Dealer & Se rvice Center Use Only Installing a Call Flex Kit Appendix- D Installing a Call Flex Kit for Time Clock Management - Heaters Eq uipped With HP7 Microprocessor The CALL-FLEX is installed to manage the time clock to the desired heating style of the pool heat pump owner. With CALL-FLEX , owners select one of three heat mode ...

  • Aquacal HP7 - page 27

    WARNING !!!! Dealer & Se rvice Center Use Only Diagrams 27 ...

  • Aquacal HP7 - page 28

    CAUTION ! ONLY NON-ENERGIZING (“DRY” ) CIRCUIT SHOULD BE CONNECTED; NEVER APPLY EXTERNAL-SOURCE VOLTAGE TO THE HP7 MICROPROCE SSOR TERMINAL BOARD. FAILURE TO FOLLOW THESE INSTRUCTIONS WILL RESULT IN EQUIPMENT DAMAGE. WARNING ! DISCONNECT ALL ELECTRIC AL POWER WHI LE PERFORMIN G THIS WORK. FAIL URE TO FOLLOW THIS WARNING MAY RESU L T IN SERIOUS ...

  • Aquacal HP7 - page 29

    2737 24 th Street North St. Petersburg, FL 33713 800-786-7751 www.aquacal.com 29 ...

Manufacturer Aquacal Category Swimming Pool Heater

Documents that we receive from a manufacturer of a Aquacal HP7 can be divided into several groups. They are, among others:
- Aquacal technical drawings
- HP7 manuals
- Aquacal product data sheets
- information booklets
- or energy labels Aquacal HP7
All of them are important, but the most important information from the point of view of use of the device are in the user manual Aquacal HP7.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Aquacal HP7, service manual, brief instructions and user manuals Aquacal HP7. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Aquacal HP7.

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A complete manual for the device Aquacal HP7, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Aquacal HP7 by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Aquacal HP7.

A complete Aquacal manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Aquacal HP7 - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Aquacal HP7, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Aquacal HP7, that we can find in the current document
3. Tips how to use the basic functions of the device Aquacal HP7 - which should help us in our first steps of using Aquacal HP7
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Aquacal HP7
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Aquacal HP7 in a specific country, if it was not possible to solve the problem on our own.

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