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Manual Miller Electric A1D-4RW

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  • Miller Electric A1D-4RW - page 1

    A1D-4R V And A1D-4R W Processes Description Wire Feeder Automatic W elding OM-1580C 134 192C May 1996 Visit our website at www.MillerWelds.com ...

  • Miller Electric A1D-4RW - page 2

    Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .MillerW eld ...

  • Miller Electric A1D-4RW - page 3

    T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Arc Welding Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric A1D-4RW - page 4

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  • Miller Electric A1D-4RW - page 5

    OM-1580 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_5/97 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This group of symbols means W arning! Watch ...

  • Miller Electric A1D-4RW - page 6

    OM-1580 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z8 ...

  • Miller Electric A1D-4RW - page 7

    OM-1580 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. F ...

  • Miller Electric A1D-4RW - page 8

    OM-1580 Page 4 1-5. EMF Information Considerations About Welding And The Ef fects Of Low Frequency Electric A n d M a g netic Fields W elding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However , after examining more than 500 studies spanning 17 years ...

  • Miller Electric A1D-4RW - page 9

    OM-1580 Page 5 SECTION 2 – SPECIFICA TIONS 2-1. Specifications Specification Description T ype Of Input Power 1 15 V olts DC Input Power Cord 12 in (305 mm) Overall Dimensions See Section 2-2 W eight 18 lb (7.9 kg) Wire Feed Speed Range 50 T o 780 ipm (1.3 T o 19.8 mpm) Wire Diameter Range .030 Thru 1/8 in (0.8 Thru 3.2 mm) 2-2. Overall Dimension ...

  • Miller Electric A1D-4RW - page 10

    OM-1580 Page 6 SECTION 3 – INST ALLA TION 3-1. Installing Wire Guides And Drive Rolls ST-070 887-E When changing wire size or type, check drive roll and guide size (see T able 7-1). 1 Wire Guide Securing Screw 2 Inlet Wire Guide 3 Intermediate Wire Guide Loosen wire guide screws. Slide tip as close to drive rolls as possible without touching. Tig ...

  • Miller Electric A1D-4RW - page 11

    OM-1580 Page 7 3-2. Outlet Cable, W eld Cable, And Gas Connections Ref. ST-156 544 1 Outlet C able Securing Knob 2 Outlet Cable Opening 3 Outlet Cable End Loosen knob. Insert outlet cable end into opening. Position as close as possible to drive rolls without touching. T ighten knob. Connect 4-pin plug from outlet cable to the 4-socket receptacle on ...

  • Miller Electric A1D-4RW - page 12

    OM-1580 Page 8 SECTION 4 – OPERA TION 4-1. Safety Equipment W ear the following while welding: 1 Dry, Insulating Gloves 2 Safety Glasses With Side Shields 3 Welding Helmet With Correct Shade Of Filter (See ANSI Z49.1) sb3.1 1/94 1 2 3 4-2. Sequence Of Operation Install & Connect Equipment Thread & Feed Welding Wire Put On Personal Safety ...

  • Miller Electric A1D-4RW - page 13

    OM-1580 Page 9 5-2. Aligning Drive Rolls And Wire Guides CAUTION IMPROPER CLEARANCE between motor gear and drive gears on four-drive roll models can damage equipment. • Maintain 0.003 in (0.076 mm) clearance between motor gear and drive gears. Gears may wear severely , bind, break, or cause erratic wire feed if proper clearance is not maintained. ...

  • Miller Electric A1D-4RW - page 14

    OM-1580 Page 10 5-3. Brush Inspection And Replacement 1 Motor 2 Brush C a p Remove brush cap. 3 Brush Replace brush if it becomes chipped or broken, or if less than 1/ 4 in. (6.4 mm) of brush material is left. Do not include spring boss as part o f the 1/4 in. measurement. Install brush so that curved surface on end of brush matches curve of motor ...

  • Miller Electric A1D-4RW - page 15

    OM-1580 Page 1 1 SECTION 6 – ELECTRICAL DIAGRAMS SA-134 193-B Figure 6-1. Circuit Diagram For A1D-4RV ST-174 873-A Figure 6-2. Circuit Diagram For A1D-4RW ...

  • Miller Electric A1D-4RW - page 16

    OM-1580 Page 12 SECTION 7 – P ARTS LIST 1 2 3 4 5 6 7 8 9 10 11 12 Includes Items 13-16 17 18 19 20 21 23 22 24 25 27 Includes Item 26 28 29 36 26 37 13 38 3 15 16 38 39 40 35 ST-134 750-B 14 14 For Drive Roll & Wire Guide Kits See T able 7-1 30 31 32 29 33 34 45 48 47 46 44 41 42 43 39 40 . Hardware is common and not available unless listed. ...

  • Miller Electric A1D-4RW - page 17

    OM-1580 Page 13 Dia. Mkgs. Item No. Description Quantity Model A1D-4R W A1D-4R V Figure 7-1. Main Assembly Part No. 1 046 779 DRIVE ASSEMBL Y , (consisting of) 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 602 154 SCREW , .250-20 x .500 hexwhd stl slffmg 2 2 . . . . . . . . . . . . . . . . . . ...

  • Miller Electric A1D-4RW - page 18

    OM-1580 Page 14 Dia. Mkgs. Item No. Description Quantity Model A1D-4R W A1D-4R V Figure 7-1. Main Assembly Part No. 42 602 241 WASHER, flat .281 ID stl 3 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 602 207 WASHER, lock .255 ID stl split 2 2 . . . . . . . . . . . . . . . . . . . ...

  • Miller Electric A1D-4RW - page 19

    OM-1580 Page 15 T able 7-1. Drive Roll & Wire Guide Kits (4 Drive Roll) Base selection of drive rolls upon the following recommended usages: 1. V -Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4. V -Knurled rolls for hard ...

  • Miller Electric A1D-4RW - page 20

    OM-1580 Page 16 Notes ...

  • Miller Electric A1D-4RW - page 21

    Notes ...

  • Miller Electric A1D-4RW - page 22

    Notes ...

  • Miller Electric A1D-4RW - page 23

    Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 7/00 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor . The expertise o ...

  • Miller Electric A1D-4RW - page 24

    PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00 Miller Elect ric Mfg. Co. An I l li noi s T ool W ork s Company 1635 W es t Spencer St reet Applet on, W I 5 4914 USA International He adquarters – USA USA Phone: 920-735-4505 Auto-A t t ended USA & C anada F A X: 9 20-735-4134 Int ernational F AX : 9 20-735-4125 European Headqua rters – ...

Manufacturer Miller Electric Category Welding System

Documents that we receive from a manufacturer of a Miller Electric A1D-4RW can be divided into several groups. They are, among others:
- Miller Electric technical drawings
- A1D-4RW manuals
- Miller Electric product data sheets
- information booklets
- or energy labels Miller Electric A1D-4RW
All of them are important, but the most important information from the point of view of use of the device are in the user manual Miller Electric A1D-4RW.

A group of documents referred to as user manuals is also divided into more specific types, such as: Installation manuals Miller Electric A1D-4RW, service manual, brief instructions and user manuals Miller Electric A1D-4RW. Depending on your needs, you should look for the document you need. In our website you can view the most popular manual of the product Miller Electric A1D-4RW.

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A complete manual for the device Miller Electric A1D-4RW, how should it look like?
A manual, also referred to as a user manual, or simply "instructions" is a technical document designed to assist in the use Miller Electric A1D-4RW by users. Manuals are usually written by a technical writer, but in a language understandable to all users of Miller Electric A1D-4RW.

A complete Miller Electric manual, should contain several basic components. Some of them are less important, such as: cover / title page or copyright page. However, the remaining part should provide us with information that is important from the point of view of the user.

1. Preface and tips on how to use the manual Miller Electric A1D-4RW - At the beginning of each manual we should find clues about how to use the guidelines. It should include information about the location of the Contents of the Miller Electric A1D-4RW, FAQ or common problems, i.e. places that are most often searched by users in each manual
2. Contents - index of all tips concerning the Miller Electric A1D-4RW, that we can find in the current document
3. Tips how to use the basic functions of the device Miller Electric A1D-4RW - which should help us in our first steps of using Miller Electric A1D-4RW
4. Troubleshooting - systematic sequence of activities that will help us diagnose and subsequently solve the most important problems with Miller Electric A1D-4RW
5. FAQ - Frequently Asked Questions
6. Contact detailsInformation about where to look for contact to the manufacturer/service of Miller Electric A1D-4RW in a specific country, if it was not possible to solve the problem on our own.

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