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Manual North Star 864 HH

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  • North Star 864 HH - page 1

    Drywall 864 H H Fi re pl a c e Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-59b-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may ...

  • North Star 864 HH - page 2

    2 Introduction © Travis Industries 4070201 100-01182_002 Overview This manual details the installation requirements for the 864 HH (Home Heater) fireplace. For operating and maintenance instructions, refer to the 864 HH Owner's Manual (part # 100-01181). Listing Details This appliance was listed by OMNI-Test Laboratories, Inc. to ANSI Z21.88 ...

  • North Star 864 HH - page 3

    Table of Contents 3 © Travis Industries 4070201 100-01182_002 Introduction Overview ................................................................. 2 Listing Details .......................................................... 2 Safety Precautions Safety Precautions ................................................... 4 Features and Specifications ...

  • North Star 864 HH - page 4

    4 Safety Precautions Travis Industries 4070201 100-01182_002 Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all loca ...

  • North Star 864 HH - page 5

    Safety Precautions 5 © Travis Industries 4070201 100-01182_002 Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off at the gas control valve and call you ...

  • North Star 864 HH - page 6

    6 Features and Specifications Travis Industries 4070201 100-01182_002 Installation Options • Residential or Mobile Home • Straight or Corner Placement • Flush or Recessed Face • Raised or Floor Placement • Internal or External Chase • Horizontal or Vertical Vent • Bedroom Approved Heating Specifications Natural Gas Propane Approximate ...

  • North Star 864 HH - page 7

    Installation (for qualified installers only) 7 © Travis Industries 4070201 100-01182_002 Packing List • Propane Conversion Kit • Log Set (9 piece) • Grate • Wall Switch with Wire (see page 20 for details) • Firestop (sku 93006094) Additional Items Required • FIREBACKS ARE REQUIRED – See page 47. (sku 98500662, 98500663, 98500664, or ...

  • North Star 864 HH - page 8

    8 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Massachusetts Requirements NOTE : The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed ...

  • North Star 864 HH - page 9

    Installation (for qualified installers only) 9 © Travis Industries 4070201 100-01182_002 Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE : the vent configuration affects several aspects of installation (framing, maximum vent ris ...

  • North Star 864 HH - page 10

    10 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Converting the Fireplace to Top Vent (continued) Remove the 12 screws securing the flue assembly. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling t ...

  • North Star 864 HH - page 11

    Installation (for qualified installers only) 11 © Travis Industries 4070201 100-01182_002 Fireplace Placement Requirements • The fireplace requires a 1/2" clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.) may be placed into this area. • Fireplace must be installed on ...

  • North Star 864 HH - page 12

    12 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Minimum Framing Dimensions - Rear Vent Configuration Route the electrical line to a position to the left rear of the fireplace. Vent Clearances (8" dia. Vent): 1" to the sides, 1" below, and 3" above the vent to combustibles. Included Firesto ...

  • North Star 864 HH - page 13

    Installation (for qualified installers only) 13 © Travis Industries 4070201 100-01182_002 Minimum Framing Dimensions - Top Vent Configuration 20" The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Route the electrical line to a position to the left rear of the fireplace. 41-1/4&qu ...

  • North Star 864 HH - page 14

    14 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Nailing Brackets NOTE : Additional nailing brackets are provided along the base of the fireplace. Use these brackets if not using the front brackets. For installations using 5/8 ” drywall fold the shorter tab out 90 ° (use a screwdriver if necessary). For ins ...

  • North Star 864 HH - page 15

    Installation (for qualified installers only) 15 © Travis Industries 4070201 100-01182_002 Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 7-1/2" Approximate (varies due to vent installation) 48" Min. Minimum 1/2" ...

  • North Star 864 HH - page 16

    16 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). 15-1/2" 48" Min. Minimum 1/2" Clearance ...

  • North Star 864 HH - page 17

    Installation (for qualified installers only) 17 © Travis Industries 4070201 100-01182_002 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be ...

  • North Star 864 HH - page 18

    18 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Gas Line Location Right Side Gas Inlet A 2" high by 3" wide opening is located behind the gas inlet cover plate (it is 1-3/8" above the base of the fireplace). 6-1/4" The Gas Inlet is 3/8" FPT You may remove this cover plate to install t ...

  • North Star 864 HH - page 19

    Installation (for qualified installers only) 19 © Travis Industries 4070201 100-01182_002 Electrical Connection (required) • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electric ...

  • North Star 864 HH - page 20

    20 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Wall Switch or Thermostat Installation Wiring Diagram (Millivolt System) Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch must be installed by a qualified installer. The included wall switch may be installed foll ...

  • North Star 864 HH - page 21

    Installation (for qualified installers only) 21 © Travis Industries 4070201 100-01182_002 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own se ...

  • North Star 864 HH - page 22

    22 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Approved Vent • Rear vent configurations use 8" diameter Simpson Dura-Vent Model GS vent. • Top vent configurations use 8" or 6-5/8" diameter Simpson Dura-Vent Model GS vent. If using 6-5/8" diameter vent, attach the 8" to 6-5/8" ...

  • North Star 864 HH - page 23

    Installation (for qualified installers only) 23 © Travis Industries 4060907 100-01182 Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions ...

  • North Star 864 HH - page 24

    24 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Intake Restrictor Adjustment The intake restrictor is shipped in position # 1 (open). To adjust the restrictor to postion # 2 (closed, follow the instructions below. NOTE: The intake restrictor is accessed with the burner removed (see page 52). Slide the intake ...

  • North Star 864 HH - page 25

    Installation (for qualified installers only) 25 © Travis Industries 4070201 100-01182_002 Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diff ...

  • North Star 864 HH - page 26

    26 Installation (for qualified installers only) Travis Industries 4060907 100-01182 Rear Vent Configuration with Horizontal Termination (no vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. HINT : Travis Industries provides a minimum rear vent kit (sku 989001 ...

  • North Star 864 HH - page 27

    Installation (for qualified installers only) 27 © Travis Industries 4070201 100-01182_002 Rear Vent Configuration with Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only o ...

  • North Star 864 HH - page 28

    28 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Rear Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only one horizontal elbow may be ...

  • North Star 864 HH - page 29

    Installation (for qualified installers only) 29 © Travis Industries 4070201 100-01182_002 Top Vent Configuration with Horizontal Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • May use 8" or 6-5/8&quo ...

  • North Star 864 HH - page 30

    30 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Top Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. • Only one horizontal elbow may be ...

  • North Star 864 HH - page 31

    Installation (for qualified installers only) 31 © Travis Industries 4070201 100-01182_002 Termination Requirements NOTE : Measure all clearances from the nearest edge of the exhaust hood. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 3-3/8" from outside corner ...

  • North Star 864 HH - page 32

    32 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Hearth Requirements Do not build a hearth more than 1 ” above the baseplate (this area must remain clear for the access door). If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surf ...

  • North Star 864 HH - page 33

    Installation (for qualified installers only) 33 © Travis Industries 4070201 100-01182_002 Facing Requirements • This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace. • Non-combustible facing (tile, masonry, etc.) must be placed over the fiber board on the front ...

  • North Star 864 HH - page 34

    34 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to ...

  • North Star 864 HH - page 35

    Installation (for qualified installers only) 35 © Travis Industries 4070201 100-01182_002 Thin Facing Installation (tile, marble, or other non-combustible under 1" thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Do not install tile ( ...

  • North Star 864 HH - page 36

    36 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Thin Facing Installation (tile, marble, under 1" thick) - Side View Drywall SIDE OF FIREPLACE SIDE OF FIREPLACE Tile (or other facing under 1” thick) Face Note how the facing extends 1” above the base of the fireplace. 1” Fireplace Support Floor Drywa ...

  • North Star 864 HH - page 37

    Installation (for qualified installers only) 37 © Travis Industries 4070201 100-01182_002 Thick Facing Installation (stone, brick, or other non-combustible over 1" thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 38. Do not install masonry (or other mater ...

  • North Star 864 HH - page 38

    38 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" in depth. The Fireplace Xtrordinair 864 Masonry ...

  • North Star 864 HH - page 39

    Installation (for qualified installers only) 39 © Travis Industries 4070201 100-01182_002 Thick Facing Installation - Side View SIDE OF FIREPLACE Drywall Masonry (or other non-combustible over 1” thick) Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor Floor-Mounted Fireplace with Hearth ...

  • North Star 864 HH - page 40

    40 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Mantel Requirements • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. • Any facing material that protrudes more than 3/4” from the f ...

  • North Star 864 HH - page 41

    Installation (for qualified installers only) 41 © Travis Industries 4070201 100-01182_002 Installation Example - Build-Out (Dog-House) with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Si ...

  • North Star 864 HH - page 42

    42 Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Installation Example - Build-In with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Top View ...

  • North Star 864 HH - page 43

    Finalizing the Installation (for qualified installers only) 43 © Travis Industries 4070201 100-01182_002 Steps for Finalizing the Installation 1. Remove the glass (see page 45). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass removed). This allows g ...

  • North Star 864 HH - page 44

    44 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 8. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, ...

  • North Star 864 HH - page 45

    Finalizing the Installation (for qualified installers only) 45 © Travis Industries 4070201 100-01182_002 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Based upon the face being used, either: (a) swing the access door down and remove the top g ...

  • North Star 864 HH - page 46

    46 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Glass Frame Removal and Installation (continued) The latch can come loose from the latch assembly. This occurs only when it is rotated. Follow the directions below to re-install the latch if it comes loose. Top of Firebox Hold the latch at an angl ...

  • North Star 864 HH - page 47

    Finalizing the Installation (for qualified installers only) 47 © Travis Industries 4070201 100-01182_002 Fireback and Grate Installation WARNING: Firebacks are required for this fireplace and must be installed prior to operation. 1 Remove the glass frame. 3 Remove the exhaust restrictor (see page 23). Make sure to return the restrictor to the corr ...

  • North Star 864 HH - page 48

    48 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Log Set Installation Rear Log Installation Right Log Installation These pins insert into the holes on the bottom of the rear log. Place the rear log in place and slide it all the way back against the log stops. Log Stop (both sides) Place the righ ...

  • North Star 864 HH - page 49

    Finalizing the Installation (for qualified installers only) 49 © Travis Industries 4070201 100-01182_002 Left Log Installation Place the left log so this pin inserts into the hole on the bottom of the log. This hole and pin are n ot utilized. When in place, the logs should look like this. ...

  • North Star 864 HH - page 50

    50 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 Left Twig Installation Right Twig Installation This hole is not utilized. Place the left twig so the hole and slot fit over the pins on the rear and left log. Place the right twig so the hole fits over the pin on the rear log. Move the front end o ...

  • North Star 864 HH - page 51

    Finalizing the Installation (for qualified installers only) 51 © Travis Industries 4070201 100-01182_002 Center Twig Installation Front Twigs Installation Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner (especially over exposed screws on the burner). Do not plac ...

  • North Star 864 HH - page 52

    52 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 45). Remove the logs and coals (if installed - page 47). Remove the grate and firebacks (see page 47). 2 ...

  • North Star 864 HH - page 53

    Finalizing the Installation (for qualified installers only) 53 © Travis Industries 4070201 100-01182_002 3 Follow the directions below to replace the orifices. 1/2" Wrench Use a 1/2 ” open end wrench to unscrew both orifices. Front Burner Orifice Screw the LP orifice in so the orifice shoulder protrudes 5/16 ” (indicating full insertion). ...

  • North Star 864 HH - page 54

    54 Finalizing the Installation (for qualified installers only) Travis Industries 4070201 100-01182_002 5 Replace the firebox components. Install the logs and embers. Replace the glass. 6 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE ...

  • North Star 864 HH - page 55

    Optional Equipment (for qualified installers only) 55 © Travis Industries 4070201 100-01182_002 Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Upper Grill Installation Hold the grill at an angle and insert the lower slot over the bushing on the fireplace (both sides). Yo ...

  • North Star 864 HH - page 56

    56 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Remote Control Receiver Installation (2 Options) The instructions below detail installation of the optional remote control receiver. For operating instructions, refer to the instructions included with the remote. OPTION # 1 - Remote Thermostat (99300653) A ...

  • North Star 864 HH - page 57

    Optional Equipment (for qualified installers only) 57 © Travis Industries 4070201 100-01182_002 Extra Room Power Heat Duct (sku 98500769) Special Instructions for 864 HH Newer 864 HH fireplaces (SN 3407-001010 or greater) have an improved wiring harness and removable heat shields below the heat duct connections. The wiring harness is now routed th ...

  • North Star 864 HH - page 58

    58 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Installation Overview The optional heat duct allows the fireplace to transfer heat to separate locations in the home. Installation should take place prior to installing drywall. Warning: This kit must be installed as specified in these instructions. Do not ...

  • North Star 864 HH - page 59

    Optional Equipment (for qualified installers only) 59 © Travis Industries 4070201 100-01182_002 Duct Installation Instructions Determine the route for the heat duct using the illustration below as a guide. Use 10 ” x 3-1/4 ” wall stack (duct) when passing through tight areas. 20 ’ Maximum Length Duct Adapter (6 ” Round to 10 ” x 3-1/4 ? ...

  • North Star 864 HH - page 60

    60 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Floor Mounting Cut a hole between floor joists for the blower box. 5-1/4" 14" a b c Attach the floor boot to the blower box with the included screws. Slide the blower into the hole cut in step "a". Attach with four screws. The screws at ...

  • North Star 864 HH - page 61

    Optional Equipment (for qualified installers only) 61 © Travis Industries 4070201 100-01182_002 Install the air duct. Each section, when joined, must be attached with three screws and aluminum duct tape (U.L. 181A-P or equivalent). Secure the duct if it is in an area where it may sag or become dislodged. NOTE: The air duct has a 0” clearance to ...

  • North Star 864 HH - page 62

    62 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Wiring Instructions Warning : All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70. Warning : Make sure the fireplace electrical circuit is disabled prior ...

  • North Star 864 HH - page 63

    Optional Equipment (for qualified installers only) 63 © Travis Industries 4070201 100-01182_002 2 Follow the directions below to wire the rheostat. NOTE: There are two types of junction boxes, use the appropriate junction box for your installation. a Force the sheathed cable through one of the locking flaps on the junction box (repeat for the othe ...

  • North Star 864 HH - page 64

    64 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Accent Light Installation (sku 94400100) Make sure power to the fireplace has been turned off prior to installation (disable the service breaker). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace. The accent light ...

  • North Star 864 HH - page 65

    Optional Equipment (for qualified installers only) 65 © Travis Industries 4070201 100-01182_002 4 Install the strain relief plate to the firebox floor following the directions below. = a b Insert the four wires through the strain relief plate ( NOTE : Put the larger, male connectors through first). Secure the wires using the included strain relief ...

  • North Star 864 HH - page 66

    66 Optional Equipment (for qualified installers only) Travis Industries 4070201 100-01182_002 Optional Wall-Mounted Rheostat NOTE: Many areas require all wiring to be installed by a qualified electrician. Check with your local building official for any requirements in your area. 1 Remove the rheostat from the rheostat assembly. 2 Detach the three w ...

  • North Star 864 HH - page 67

    Optional Equipment (for qualified installers only) 67 © Travis Industries 4070201 100-01182_002 ...

  • North Star 864 HH - page 68

    68 Index Travis Industries 4070201 100-01182_002 Index Additional Items Required ............................................ 7 Air Shutter Adjustment ................................................ 4 4 Altitude Considerations ............................................... 2 1 Approved Vent Configurations ...................................... 2 ...

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