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Sterling SDD 1 SGM - page 1
Op er ating In struc tions SDD 1 SGM with S 150 con trol unit 1 7 6 - 1 M S Ster ling Ma te rial Pro cess ing ...
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Sterling SDD 1 SGM - page 2
Parts & Ser vice de part ment: Tele phone: (800) 423-3183 Edi tion: 07/01 1 7 6 - 1 M S SDD 1 SGM 2 Ster ling Ma te rial Pro cess ing 5200 West Clinton Ave. Mil wau kee, WI 53223 Tele phone (414) 354-0970 Fax: (414) 354-6421 www.sterlco. com This op er a tion man ual is for*: (* Please fill in personally) Serial number: Built in: Date of delive ...
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Sterling SDD 1 SGM - page 3
Ster ling Ma te rial Pro cess ing re tains all rights t o change the in for ma tion in these op er at ing in struc t ions at any time with out no tice. We as sume no li a bil ity for any er rors or di rect or in di rect dam age re sult ing in con - text with these op er at ing in struc t ions. Copying, trans la tion or pub li ca tion in any form ex ...
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Sterling SDD 1 SGM - page 4
Ta ble of con tents 1. Safety in struc tions ........................................................ 1-1 1.1. For your safety ................................................... 1-2 1.2. For the op er at ing safety of the equip ment ............................. 1-4 2. Con cern ing these Op er ating In struc tions ................................. ...
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Sterling SDD 1 SGM - page 5
5. As sem bly in struc tions ..................................................... 5-1 5.1. Trans port ........................................................ 5-2 5.2. SDD 1 SGM ...................................................... 5-2 5.2.1. Mount ing on the pro cess ing ma chine ........................ 5-3 5.3. Con trol sys tem S 150 ......... ...
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Sterling SDD 1 SGM - page 6
1. Safety in struc tions » These safety in struc tions ap ply to all per sons within the range of ac tion of the equip ment. Please in form all per sons within the range of ac tion of the equip ment of the di rect and in di rect haz ards con nected with the equip ment. These op er at ing in struc tions are to be used by all per sons as signed ac t ...
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Sterling SDD 1 SGM - page 7
1.1. For your safety Gen eral The op er at ing per son nel of this equip ment must be at least 16 years old. Please read these op er at ing in struc tions care fully be fore tak ing into op er a tion for the first time. Con tact us should ques tions arise. This avoids in jury and dam age to equip ment! These op er at ing in struc tions must be kept ...
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Sterling SDD 1 SGM - page 8
Op er a tion Ap point an equip ment fore man to be re spon si ble for the equip ment. En sure that the op er at ing per son nel are pro vided de tailed in struc tion in the op er a tion of the equip ment. Im proper op er a tion re sults in dan ger of ac ci dents! When the main switch is switched off for rea sons per tain ing to safety, it must be s ...
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Sterling SDD 1 SGM - page 9
1.2. For the op er at ing safety of the equip ment Never change set tings if the con se quences are not pre cisely known. Use only orig i nal Ster ling spare parts. Please ob serve the main te nance in ter vals. Keep re cord of all main te nance and re pair pro ce dures. Ob serve pre cau tions for han dling elec tro static sen si tive de vices. Che ...
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Sterling SDD 1 SGM - page 10
2. Con cer nin g the se Ope ra ting In struc tions » The se ope ra ting in struc tions are ad dres sed to all users of the de vi ce. The se ope ra ting in struc tions must be used by every per son char ged with work on the unit. 1 7 6 - 1 M S SDD 1 SGM Con cer ning the se Ope ra ting In struc t ions 2 - 1 ...
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Sterling SDD 1 SGM - page 11
2.1. War ning Mes sa ges and Sym bols The fol lo wing war ning mes sa ges and sym bols are used in the se ope ra ting in struc tions: » This sym bol in di cates dan ger to life! Fa tal or se ri ous in jury is pos si ble if the cor re spond ing in struc tions, reg u la tions or warn ings are not ob served. L This sym bol in di cates that se ri ous ...
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Sterling SDD 1 SGM - page 12
2.2. Ex pla na tions and De fi ni t ions In this ope ra ting ma nu al, cer tain terms are used re pea ted ly for bet ter cla ri ty. The re fo re plea se keep in mind that the se terms stand for the ex pla na tions gi ven here. · Unit “Unit” may de sig na te eit her a sing le de vi ce, a ma chi ne or a plant. · User The user is the per son who ...
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Sterling SDD 1 SGM - page 13
3. Put ting into op er a tion » This chap ter is in ten ded for ope ra ting per son nel. Pre re qui si te for this chap ter is ge ne ral knowled ge of the ope ra ti on of do sing and blen ding units on in jec ti on moul ding ma chi nes. Also pre re qui si te for this chap ter is that the functio nal des crip ti on has been read and un ders tood. E ...
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Sterling SDD 1 SGM - page 14
3.1. Con trol Sys tem S 150 The Con trol sys tem is swit ched on by me ans of the On/Off switch (switch set in po si ti on “1"). The con trol sys tem is ope ra ted via the key board (B). The in di vi du al ope ra ting mo des are in di ca ted by sym bols (C). Mes sa ges ap pe ar on a 4-digit dis play (D). Up to ten re ci pes can be sa ved and ...
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Sterling SDD 1 SGM - page 15
3.1.1. Key As signment “re ci pe” For sa ving, cal ling up or mo di fy ing re ci pes “in put” For the in put of pro gram pa ram e ters “cal i bra tion” Switches to the cal i bra tion mode, the LED flashes in case the cal i bra tion pro cess was started by press ing the “run” key. Starts the start ing mode if the key is de pressed fo ...
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Sterling SDD 1 SGM - page 16
3.1.2. Sym bols “Screw re tract time” “Do sing disc” “Screw speed” “Per cent” “Alarm” “Se conds” “Mi nu tes” “Grams” “Ki lo grams” “Pound” 1 7 6 - 1 M S S 150 Put ting into op er a tion 3 - 4 lb min g kg % s ...
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Sterling SDD 1 SGM - page 17
3.2. In iti al ope ra ti on pro ce du re The con trol sys tem is fac to ry-programmed. Ne ver the less, spe ci fic va lu es have to be pre de fi ned or to be che cked (ba sic pa ra me ter set ting). The in put va lu es will be sa ved and will still be avai la ble af ter ha ving swit ched off the sys tem or a po wer fai lu re. The fol lo w ing va lu ...
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Sterling SDD 1 SGM - page 18
Only in case of ex ter nal de si red va lue spe ci fi ca ti on: Min. in put fre quen cy (see Fre quen cy Out put of the Ex tru der): .......................... or if a vol ta ge sig nal is avai la ble (0 - 10 V): F r e q u e n cy [ Hz ] = I n p u t v o l t a g e [ V ] x 1 0 0 0 0 [ Hz ] 10 [ V ] or if a cur rent sig nal is avai la ble (0 - 20 mA): ...
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Sterling SDD 1 SGM - page 19
De ter mi ning the Configura tion Va lue Mark the functions re quired. Move the nu me ri cal value to the emp ty field. Add the val ues at the bot tom for use in ba sic pa ram e ter setting. & Af ter Ster ling con sul ta tion ad di tional con fig u ra tions will be pos si ble for spe cial ap pli ca tions. o raw ma te ri al pro be .............. ...
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Sterling SDD 1 SGM - page 20
Ex am ple: le vel pro bes: raw ma te ri al pro be ad di ti ve pro be throughput: 10 through 65 kg/shot throughput: dis play ed in lb (kg) n raw ma te ri al pro be ................................................. 1 ... __1 n ad di ti ve pro be ..................................................... 2 ... __2 o blen ding unit ......................... ...
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Sterling SDD 1 SGM - page 21
3.3. Ba sic Pa ra me ter Set ting Press key LED dis play dis play “7" pulses of the en coder reg u la tion: 14103 (12 rpm), 4387 (38 rpm),-black motor 11739 (6.5 rpm), 2135 (35.5 rpm)-blue motor or 2100 (SDD S) re spec tively en ter the im pulses of the en coder “8" nom i nal cur rent of the mo tor Bauer mo tor: 0.7 A - blue motor Bi ...
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Sterling SDD 1 SGM - page 22
Press key LED dis play dis play “10" con fig u ra tion value: 1, if Bauer mo tor pres - ent en ter con fig u ra tion value “11” min i mum in put fre quency or num ber of ma - chine cy cles per dosing stan dard reg u la tion: 50 Hz Only in jec tion mold ing op er a tion af ter con - tact with Ster ling Ser vice en ter in put fre quency / ...
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Sterling SDD 1 SGM - page 23
Press key LED dis play dis play “13" com mu ni ca tion ad dress stan dard re gu la ti on: 1 Only if Eu ro map17-report is in use en ter com mu ni ca ti on ad dress “14” material con tents of the mix ing hop per, stan dard reg u la tion: 5000 g (5 kg) Only in case of mount ing on a Mico mix - ing-hopper en ter ma te rial con tents pulses ...
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Sterling SDD 1 SGM - page 24
3.4. Ca li brat ion F The ca li brat ion pro ce du re has to be re-determined for each ma te ri al to be me te red sin ce the ca li brat ion weight dif fers from ma te ri al to ma te ri al. $ Ca li brat ion weight me te red ma te ri al weight for one re vo lu ti on of the do sing disc The fol lo wing is re qui red: · a sca le which per mits weig h ...
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Sterling SDD 1 SGM - page 25
Stan dard Feed Sta ti on Open the sa fe ty screws at the tog gle-type fas te ner. Open the two tog gle-type fas te ner at the do sing mo tor. Lift the feed sta ti on from the do sing mo tor and turn the feed sta ti on (180°) so that the out put points away from the mi xing hop per. Put the feed sta ti on back on the do sing mo tor. Pla ce the weig ...
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Sterling SDD 1 SGM - page 26
3.4.2. De ter mi ning the Ca li brat ion Weight F Be fo re the ac tu al weig hing, a fil ling pro cess ta kes pla ce which is no ta ken into ac count. It is re com men ded to car ry out at least five weig hing pro ce du res. Weigh the emp ty weig hing con tai ner and note the weight (= tare weight). “Pro por tio ning” Re mo ve the weig hing con ...
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Sterling SDD 1 SGM - page 27
Press key LED dis play dis play — — — — fil ling pro ce du re If cal i bra tion w eight “0" in the rec ipe: The dos ing mo tor turns for one rev o lu tion at half of the max i mum ro ta tional speed. “pro por tio ning” and en try of the weight start pro por tio ning pro ce du re: The do sing mo tor turns for one re vo lu ti on at ...
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Sterling SDD 1 SGM - page 28
3.4.3. Pre pa ring the Feed Sta ti on for Nor mal Ope ra ti on The de vice may only be started up if all com po nents have been prop erly in stalled. Dan ger: Limbs may be caught in ma chin ery! Stan dard Feed Sta ti on Open the sa fe ty screws at the tog gle-type fas te ner. Open the two tog gle-type fas te ner at the do sing mo tor. Lift the feed ...
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Sterling SDD 1 SGM - page 29
3.5. Mo di fy/Crea te Re ci pe & By press ing the “stop” key, y ou can quit the menu at any tim e while tak ing on the en tered val ues. The fol lo wing is re qui red: · the de si red co lou ring (%) · the shot weight (g, op tio nal ly: lb) · the screw re tract time/plas ti fi ca ti on time of the pro ces sing ma chi ne (s) · the ca li ...
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Sterling SDD 1 SGM - page 30
Press key LED dis play dis play “1" parts of the ad di ti ve (co lou ring) in % en ter parts of the ad di ti ve “2" shot weight in g or lb re spec ti ve ly en ter shot weight “3" plastification time of the ma chi ne in se - conds en ter plas ti fi ca ti on time “4" cal i bra tion weight in g or lb re spec tively, if ”0 ...
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Sterling SDD 1 SGM - page 31
Press key LED dis play dis play “5" main tained run ning time of the blen ding unit in se conds en ter main tai ned run ning time of the blen - ding unit “6” printer Only if a printer (op tional) is avail able en ter printer parameters 0 = no prin ting 1 = print ing setpoints 2 = print ing parameters 3 = page change 4 = print ing each ev ...
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Sterling SDD 1 SGM - page 32
3.5.1. Save Re ci pe Press key LED dis play dis play “L (= load)” and the most re cent ly cal led up re ci pe num ber “S (= save)” and the most re cent ly sa ved re ci pe num ber se lect re ci pe num ber (1 - 10) save re ci pe & If you want to save the re ci pe un der a num ber that al rea dy exists, the re ci - pe sto red un der that n ...
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Sterling SDD 1 SGM - page 33
3.6. Starting mode F Only in case of moun ting on a Mico mix ing-hopper. Press key LED dis play dis play ma te rial con tents of the mix ing-hoppe mixing the material total through put 3.7. Star ting the Con ti nu ous Ope ra ti on Press key LED dis play dis play to ta li zer 1 7 6 - 1 M S S 150 Put ting into op er a tion 3 - 21 lb kg bzw . Run Run ...
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Sterling SDD 1 SGM - page 34
3.8. Vie wing the Ac tu al Va lu es Press key LED dis play dis play to ta li zer throughput ro ta tio nal speed of the do sing mo tor no mi nal cur rent of the mo tor in % 3.9. Stop ping the Con ti nu ous Ope ra ti on Press key LED dis play dis play to ta li zer F If the “stop” key is pres sed for more than 2 se conds, the weights are re set to ...
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Sterling SDD 1 SGM - page 35
3.10. Cal ling up t he re ci pe Press key LED dis play dis play to ta li zer “L (= load)” and the most re cent ly cal led up re ci pe num ber se lect re ci pe num ber (1 - 10) call up re ci pe 3.11. Swit ching off the De vi ce Press key LED dis play dis play to ta li zer Switch off the de vi ce by pres sing the On/Off switch. 1 7 6 - 1 M S S 15 ...
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Sterling SDD 1 SGM - page 36
3.12. Alarm Mes sa ges In case a mal functi on oc currs, an alarm mes sa ge will be dis play ed. & An A and an er ror num ber will be shown in the dis play. The LED “alarm” is lit up. F The con trol sys tem can not re su me the ope ra ti on, un less the mal functi on has been re me died. Press the “stop” key. & By me ans of pres sin ...
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Sterling SDD 1 SGM - page 37
“A0001" Strap “sa fe ty switch” is mis sing. Ster ling Ser vi ce. “A0002" The no mi nal cur rent of the do sing mo tor (= 100 %, see name pla te) is being ex cee ded for more than 2 se conds by 30 % or for a ma xi mum of 0.5 se conds by 80 %. Do sing mo tor de fec ti ve or jam med. Check the do sing mo tor and ex chan ge it if ne ...
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Sterling SDD 1 SGM - page 38
“A0008" The screw re tract time of the pro cess ing ma chine in shorter than 0.1 sec onds. The unit can not be ope ra ted in com bi na ti on with this pro ces sing ma chi ne. “A0009" The cal cu la ted speed of the mo tor is eit her too high or too low. Check ba sic pa ra me ter set ting and re ci pe, mo di fy if ne ces sa ry. “A0010 ...
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Sterling SDD 1 SGM - page 39
4. M ain te nance » This chap ter is in tended for per sons with skills in elec tri cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in struc tions. Per son nel us ing the in struc tions in this chap ter must be in structed of the reg - u la tions for the pre ven tion of ac ci dents, the op er at ing con di tions an ...
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Sterling SDD 1 SGM - page 40
L Dis con nect the equip ment from mains sup ply be fore start ing main te - nance pro ce dures to en sure that it can not be switched on un in ten tion ally. Depressurize all com pressed air pip ing of the equip ment be fore start ing main te nance work. F Please ob serve the main te nance in ter vals. Be fore start ing main te nance work, clean t ...
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Sterling SDD 1 SGM - page 41
4.1. Main te nance in ter vals Daily: Check warn ing signs on equip ment for good leg i bil ity and com plete ness Weekly: Check func tion of the on/off switch Ev ery 3 months: Check scraper in dos ing sta tion DD/DT Ev ery 6 months: Check all elec tri cal and me chan i cal con nec tions for tight fit Check ad just ment of the level probes (op tion ...
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Sterling SDD 1 SGM - page 42
4.2. Re moving/r e plac ing scraper in the SDD dos ing sta tion Re moving the scraper Empty the dos ing sta tion. » Switch the con trol unit off by means of the on/off switch. Dis con nect from mains volt age. Open the tight en ing strap (B) on the dos ing hop per. Re move the dos ing hop per from the dos ing unit. Open the safety screws at the to ...
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Sterling SDD 1 SGM - page 43
In stalling the scraper Place the new scraper in the dos ing unit hous ing. En sure that the scraper is po si tioned cor rectly. Screw the scraper in place by means of 2 hexa gon socket screws (M5 x 16). Turn the dos ing disc to check for smooth move ment. Mount the cover on the con nect ing piece. Po si tion the dos ing unit on the dos ing mo tor ...
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Sterling SDD 1 SGM - page 44
4.3. Cleaning the DD dos ing sta tion Dis man tling the dos ing sta tion Empty the dos ing sta tion. » Switch the con trol unit off by means of the on/off switch. Dis con nect from mains volt age. Open the tight en ing strap on the dos ing hop per. Re move the dos ing hop per from the dos ing unit. Dis man tle the dos ing unit and re - move the sc ...
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Sterling SDD 1 SGM - page 45
In stalling the dos ing sta tion Place the dos ing disc in the dos ing unit hous ing. Re move the screw (M6 x 60). Screw the dos ing disc in place by means of 2 hexa gon socket screws (M6 x 30). Mount the cen ter hexa gon socket screw (M6 x 12). In stall the scraper and then the dos ing unit. Turn the dos ing disc to check for smooth move ment. Po ...
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Sterling SDD 1 SGM - page 46
4.4. Changing the dos ing disc in the SDD dos ing sta tion Re moving the dos ing disc Empty the dos ing sta tion. » Switch the con trol unit off by means of the on/off switch. Dis con nect from mains volt age. Open the tight en ing strap on the dos ing hop per. Re move the dos ing hop per from the dos ing unit. Dis man tle the dos ing unit and re ...
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Sterling SDD 1 SGM - page 47
Ob serve that a dos ing and blend ing unit may only be put into op er a tion if all dos ing sta tions and cov ers are in place. Dan ger of squeez ing! & Or der num bers Dosing disc 72 cham bers: ID 31447 40 cham bers: ID 21710 25 cham bers: ID 21711 18 cham bers: ID 23057 Dosing disc, wear resistant 40 cham bers: ID 28214 25 cham bers: ID 27141 ...
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Sterling SDD 1 SGM - page 48
4.4.1. In stalling Dif fer ent Types of Dosing Discs Dosing discs of the same type may be ex changed for each other with out any prob lems. If dos ing discs with a dif fer ent com part ment num ber are in stalled, this has to be en tered in the con trol sys tem. En ter the (pre lim i nary) cal i bra tion value of the freshly in stalled dos ing disc ...
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Sterling SDD 1 SGM - page 49
4.5. Re moving/r e plac ing the scraper in the SDT dos ing sta tion Empty the dos ing sta tion. » Switch the con trol unit off by means of the on/off switch. Dis con nect from mains volt age. Open the tight en ing strap (C) of the dos ing con - tainer. Re move the tight en ing strap (C). Re move the dos ing con tainer (B) along with the dos ing ho ...
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Sterling SDD 1 SGM - page 50
In stall the new scraper along with the hold ing plate. Tighten down the 3 plas tic screws. Make sure that the strip per is fit ted par al lel to the dos ing plate. F Use only plas tic screws (DT- t: metal screws). In stall the dos ing con tainer along with the dos ing hop per on the dos ing hous ing (pay at ten tion to the guide pins). F Mount the ...
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Sterling SDD 1 SGM - page 51
4.6. Cleaning the SDT dos ing sta tion Empty the dos ing sta tion. » Switch the con trol unit off by means of the on/off switch. Dis con nect from mains volt age. Open the tight en ing strap (C) of the dos ing con - tainer. Re move the tight en ing strap (C). Re move the dos ing con tainer (B) along with the dos ing hop per (A). Open the safety sr ...
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Sterling SDD 1 SGM - page 52
Mount the dos ing hous ing onto the dos ing mo tor. Ob serve that the guide pins are locked into po si tion. F Close the tog gle-type fas ten ers. Mount the safety srews. In stall the dos ing con tainer along with the dos ing hop per on the dos ing hous ing (pay at ten tion to the guide pins). F Mount the tight en ing strap. Mount the screw at the ...
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Sterling SDD 1 SGM - page 53
4.7. Ex change able sta ti ons Dosing discs of the same type may be ex changed for each other with out any prob lems. If dos ing discs with a dif fer ent com part ment num ber are in stalled, this has to be en tered in the con trol sys tem. En ter the (pre lim i nary) cal i bra tion value of the freshly in stalled dos ing disc (* = bulk den sity 55 ...
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Sterling SDD 1 SGM - page 54
4.8. Ex changing Fuses » These tasks may be car ried out by trained per son nel only. Stop the con tin u ous op er a tion. Wait un til the dos ing unit has come to a stand still. Switch off the de vice by means of the On/Off switch. Cut off the volt age sup ply. Wait at least one min ute be fore start ing to work at the switch ing cab i net. Dan g ...
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Sterling SDD 1 SGM - page 55
Open the screws (A) and re move the lid (B). Re move the blind lid (C) and open the screws. Move the lid (D) aside. 1 7 6 - 1 M S SDD 1 SGM M ain te nance 4 - 17 S 150 ...
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Sterling SDD 1 SGM - page 56
Re move the de fec tive fuse from the fuse car rier. In stall the new fuse (while ob serv ing the value). Mount the lid (D). Fas ten the screws and the blind lids (C). Mount the lid (B). Mount the screws (A). & Pur chase or der num bers Fuse F1, 5 AT: ID 84773 F2, 4 AF: ID 84770 F3, 0,5 AF: ID 83670 F4, 2 AT: ID 99815 F5, 2 AT: ID 99815 F7, 5 A ...
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Sterling SDD 1 SGM - page 57
5. As sem bly in struc tions » These in stal la tion in struc tions are in tended for per sons with skills in elec tri - cal and me chan i cal ar eas due to their train ing, ex pe ri ence and re ceived in - struc tions. Per son nel us ing these in stal la tion in struc tions must be in structed in the reg - u la tions for the pre ven tion of ac ci ...
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Sterling SDD 1 SGM - page 58
5.1. Trans port The equip ment is de li ver ed as a com ple te as sem bly. Only use for trans port of the equip ment a suit ab le hoist (e. g. a fork lift truck or a work shop cra ne). » Plea se en su re ade qua te car ry ing ca pa ci ty of the lif ting gear. Note that the equip ment is top-heavy. Plea se ob ser ve all sa fe ty re gu la tions for ...
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Sterling SDD 1 SGM - page 59
5.2.1. Mount ing on the pro cess ing ma chine Re mo ve the ma chi ne hop per from the pro ces sing ma chi ne. Check the car ry ing ca pa ci ty of the ma chi ne flan ge. F If the car ry ing ca pa ci ty is not suf fi cient, a sup port must be moun ted. Check whet her the hop per piece fits on the ma chi ne flan ge. Mount the hop per pie ce on the pro ...
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Sterling SDD 1 SGM - page 60
5.3. Con trol sys tem S 150 The con trol sys tem may be in stal led eit her di - rect ly at the hop per pie ce or se pa ra te ly (ver ti - cal in stal la ti on). The con trol sys tem has to be fi xed at the pre - de ter min ed fas te ning sta ti on. De sign an ap pro pria te dril ling jig and drill the re spec ti ve ho les. Ob ser ve the in di ca t ...
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Sterling SDD 1 SGM - page 61
5.4. Elec tri cal Con nec ti on » The elec tri cal con nec ti on may be car ried out by trai ned per son nel only. Ot her per sons are not per mit ted to car ry out the elec tri cal con nec ti on. The re gu la tions of the lo cal elec tri ci ty board must be ob ser ved. Be fo re ha ving the elec tri cal con nec ti on estab lis hed, plea se make su ...
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Sterling SDD 1 SGM - page 62
6. Functio nal des crip t i on » This functio nal des crip ti on is in ten ded for all ope ra ting per son nel of the equip ment. Pre re qui si te for this functio nal des crip ti on is ge ne ral knowled ge of do sing and blen ding units. En su re in each case that the ope ra ting per son nel are suf fi cient ly in form ed. 1 7 6 - 1 M S SDD 1 SGM ...
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Sterling SDD 1 SGM - page 63
6.1. SDD 1 SGM The SDD 1 SGM is a syn chro nized, dig i tal dos ing sys tem de signed to pre cisely dose plas tic ad di - tives (ei ther in pel let or pow der form) on any plas tics pro cess ing ma chine, whether in jec tion mold - ing, blow mold ing, or all ex tru sion ap pli ca tions. The prcise dos ing of ad di tives is ac com plished us ing a c ...
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Sterling SDD 1 SGM - page 64
7. Tech ni cal Data 7.1. SDD 1 SGM Ba sic Ver sion • Com po nents to dose gran u late, mi cro-batch/pel lets or pow der (please spec ify re quire ment) • Quick dis con nect for change over/clean ing • Sam pling tube for sim ple cal i bra tion • Abil ity to han dle ma te ri als up to 80 °C (176 °F) • Con nec tion wire to pro cess ing ma ...
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Sterling SDD 1 SGM - page 65
7.2. Con trol uni t S 150 Ba sic equip ment • 5 digit LED dis play • Mem ory backup for rec ipe and data stor age • Dry con tact cy cle sig nal in put • In put for level probe for both raw ma te rial and ad di tives • IP64 shield ing • short cir cuit proof out puts • Op er ates be tween 0°C to +50°C (32 to 120° F) • Stor age tem ...
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Sterling SDD 1 SGM - page 66
7.3. Di men sion sheet 1 7 6 - 1 M S SDD 1 SGM Tech ni cal Data 7 - 3 All di men sions in mm (in.). Spec i fi ca tions may be sub ject to al ter ations. ...
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Sterling SDD 1 SGM - page 67
8. Spa re parts list » This spa re parts list is in ten ded to be used only by trai ned per son nel. Ot her per sons are not per mit ted to mo di fy or re pair the equip ment. 1 7 6 - 1 M S SDD 1 SGM Spa re parts l ist 8 - 1 ...
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Sterling SDD 1 SGM - page 68
Dosing sta tion SDD De scrip tion Or der-Num ber Scraper 21392 Dosing disc 72 cham bers: 31447 40 cham bers 21710 25 cham bers 21711 18 cham bers 23057 Dosing disc, wear re sis tant 40 cham bers 28214 25 cham bers 27141 18 cham bers 2 7142 Dosing sta tion SDT De scrip tion Or der-Num ber Scraper 05334 Plas tic screws 96039 Holding plate 05353 Dosin ...
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Sterling SDD 1 SGM - page 69
9. Ac ces so ries o Drilling jig o Values re quired for the ba sic pa ram e ter o Le vel probe KCB-M32GP/015 o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ o _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1 7 6 - 1 M S SDD 1 SGM Ac ces so ries 9 - 1 ...
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Sterling SDD 1 SGM - page 70
1 7 6 - 1 M S SDD 1 SGM Ac ces so ries 9 - 2 ...
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Sterling SDD 1 SGM - page 71
Values re quired for the ba sic pa ram e ter: Max. nom i nal cur rent of the mo tor: ................................................ Pulses of the en coder: .......................................................... Con fig u ra tion value: ............................................................ In case of ex ter nal de sired value spec i fi ...
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Sterling SDD 1 SGM - page 72
Ac ces so ries Le vel pro be KCB-M32GP/015 1 7 6 - 1 M S Ster ling Ma te rial Pro cess ing ...
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Sterling SDD 1 SGM - page 73
Ad just ment of the le vel pro bes F Do not cle an the le vel pro bes be fo re the ad just ment. Fill the do sing sta ti on un til 1/3 of the le vel pro be is co ver ed. Re mo ve the plas tic screw. Turn the trim-pot un til the yel low con trol lamp is swit ched off. Don’t turn furt her un til the con trol lamp has swit ched off. 1 7 6 - 1 M S SD ...
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Sterling SDD 1 SGM - page 74
& Tur ning the trim-pot to the left de crea ses - tur ning the trim-pot to the right in crea ses the swit ching-distance. Fill the do sing sta ti on un til 2/3 of the le vel pro be is co ver ed. The yel low con trol lamp must now switch on again. Mount the plas tic screw. Check the set ting du ring ope ra ti on. & Or der num bers Level prob ...
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Sterling SDD 1 SGM - page 75
10. Elec tri cal ma nu al » This elec tri cal man ual is ex clu sively de ter mined for the use by Ster ling Ser - vice per son nel or by trained per son nel author ised by Ster ling only. Other per sons are not al lowed to per form mod i fi ca tions or re pairs on the de - vices. All work should be car ried out when there is no volt age to be mes ...
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Sterling SDD 1 SGM - page 76
» Switch off the de vi ce by me ans of the On/Off switch. Cut off the vol ta ge supp ly. Wait at least one mi nu te be fo re star ting to work at the swit ching ca bi net. Dan ger to life! Disch ar ge of high-voltage pos si ble! Loosen the screws (A) and re mo ve the lid. 1 7 6 - 1 M S SDD 1 SGM Elec tri cal ma nu al 10 - 2 ...
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Sterling SDD 1 SGM - page 77
1 7 6 - 1 M S SDD 1 SGM Elec tri cal ma nu al 10 - 3 J 15 Power sup ply J 16 1: Dosing mo tor - 2: Dosing mo tor + J 8 1: 230 V, N 2: PE 3: Alarm COM (230 V, L1) 4: Alarm NO J 9 1: 230 V, N 2: PE 3: Mixer COM (230 V, L1) 4: Mixer NO J 10 (RS485/422) 1: Ex ter nal feed max. 7 V 2: GND extern 3: TX+ 4: TX- 5: RX+ 6: RX- J 11 1: Start 2: GND 3: Alarm ...
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Sterling SDD 1 SGM - page 78
Ter mi nal As sign ment S150 (115/230 V), from se rial num ber 031.03-0108162090 on w ards From the se rial num ber cited above on wards the blend ing unit and alarm re lay is once again im ple - mented as a change-over con tact on the J9 or J8 ter mi nal. The max. ter mi nal load con sists of 230 V/2A. When the blend ing unit is con fig ured (from ...
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Sterling SDD 1 SGM - page 79
· De fault set ting: In jec tion or ex tru sion with ex ter nal set value 0-10 kHz S 150 jumper as sign ment Ju1: 1-2: Mi cro pro ces sor in power save mode, open (stan dard) Ju2/3: 1-2 + 2-4: Ma te rial sen sor with open col lec tor out put 2-3 + 4-5: Ma te rial sen sor with source driver (stan dard) Ju4/6: 1-2: Ex ter nal RS422 sup ply 2-3: In t ...
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Sterling SDD 1 SGM - page 80
· Ex tru sion with ex ter nal set value 0-10 V S 150 jumper as sign ment Ju1: 1-2: Mi cro pro ces sor in power save mode, open (stan dard) Ju2/3: 1-2 + 2-4: Ma te rial sen sor with open col lec tor out put 2-3 + 4-5: Ma te rial sen sor with source driver (stan dard) Ju4/6: 1-2: Ex ter nal RS422 sup ply 2-3: In ter nal RS422 sup ply (stan dard) Ju5 ...
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Sterling SDD 1 SGM - page 81
· Ex tru sion with ex ter nal set value 0-20 mA S 150 jumper as sign ment Ju1: 1-2: Mi cro pro ces sor in power save mode, open (stan dard) Ju2/3: 1-2 + 2-4: Ma te rial sen sor with open col lec tor out put 2-3 + 4-5: Ma te rial sen sor with source driver (stan dard) Ju4/6: 1-2: Ex ter nal RS422 sup ply 2-3: In ter nal RS422 sup ply (stan dard) Ju ...
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Sterling SDD 1 SGM - page 82
· Con nec tion of an alarm horn to the equip ment volt age sup ply S 150 jumper as sign ment Ju1: 1-2: Mi cro pro ces sor in power save mode, open (stan dard) Ju2/3: 1-2 + 2-4: Ma te rial sen sor with open col lec tor out put 2-3 + 4-5: Ma te rial sen sor with source driver (stan dard) Ju4/6: 1-2: Ex ter nal RS422 sup ply 2-3: In ter nal RS422 sup ...
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Sterling SDD 1 SGM - page 83
· Con nec tion of an alarm horn to an ex ter nal source of power » Be fore con nec tion of an ex ter nal power sup ply switch the equip ment off. Un plug the mains plug. Re move the fuses F4 (= blend ing unit) or F5 (= alarm). S 150 jumper as sign ment Ju1: 1-2: Mi cro pro ces sor in power save mode, open (stan dard) Ju2/3: 1-2 + 2-4: Ma te rial ...
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Sterling SDD 1 SGM - page 84
Ter mi nal As sign ment S150 (115/230 V) A make con tact func tion is avail able; the switch - able re lay out put can be op er ated with out po ten - tial or with po ten tial. The aux il iary volt age con sists of 230 VAC. Mixer: non-operative sta tus J9: 3 - 4 open, in op er a tion J9: 3 - 4 closed. Alarm: non-operative sta tus J8: 3 - 4 open, in ...
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Sterling SDD 1 SGM - page 85
Ter mi nal As sign ment S150 (230 V, old ver sion) Po ten tial-free change-over con tacts are avail able for this de vice gen er a tion. Blower 1: func tion not used Mixer: non-operative sta tus J9: 1 - 2 closed, in op er a tion J9: 2 - 3 closed. Blower 2: func tion not used Alarm: non-operative sta tus J8: 6 - 5 closed, in op er a tion J8: 6 - 4 c ...
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